CN2585868Y - Appts. for co-evaporating preparing thin film by adopting eddy heating for heating target material - Google Patents
Appts. for co-evaporating preparing thin film by adopting eddy heating for heating target material Download PDFInfo
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Abstract
本实用新型涉及采用涡流加热靶材的共蒸发制备薄膜的装置。该装置在真空镀膜设备中至少安装一套由靶悬浮管、中空水冷管制作的感应线圈和副感应线圈、感应电源和副感应电源作成的涡流加热器;其中感应线圈和副感应线圈均匀的缠绕在靶悬浮管外壁上部和下部,相邻二匝保持绝缘,感应线圈与电源电连接;感应电源分别与计算机电连接。本实用新型实现蒸积材料悬浮不与容器相接触,避免了舟蒸发对薄膜的污染。所获得的123相的YBa2Cu3O7-δ超导薄膜,厚度为200-2000nm,零电阻温度89-91K.。Jc为2-4MA/cm2。测量表明薄膜为高质量超导薄膜。
The utility model relates to a device for preparing thin films by co-evaporation of target materials heated by eddy currents. The device installs at least one set of eddy current heaters made of target suspension tubes, hollow water-cooled tubes, induction coils, auxiliary induction coils, induction power supplies, and auxiliary induction power supplies in the vacuum coating equipment; the induction coils and auxiliary induction coils are uniformly wound On the upper and lower parts of the outer wall of the target suspension tube, two adjacent turns are kept insulated, and the induction coil is electrically connected to the power supply; the induction power supply is electrically connected to the computer respectively. The utility model realizes that the evaporation material is suspended without being in contact with the container, thereby avoiding the pollution of the film by boat evaporation. The obtained 123-phase YBa2Cu3O7 -delta superconducting film has a thickness of 200-2000nm and a zero-resistance temperature of 89-91K. J c is 2-4 MA/cm 2 . Measurements show that the film is a high-quality superconducting film.
Description
本发明涉及一种制备薄膜的方法和装置,特另是涉及一种采用涡流加热靶材的共蒸发制备薄膜的装置。The invention relates to a method and a device for preparing a thin film, in particular to a device for preparing a thin film by co-evaporation of a target material heated by eddy currents.
常用制备薄膜的方法是采用脉冲激光淀积法(以下简称PLD)、溅射法、电子束共蒸发和热共蒸积法等。PLD方法能生长出性能优良的薄膜,但它的生长速度会随膜层面积增大和增厚而变缓慢,制备难度亦随之迅速加大。此外,PLD法还需要昂贵的大功率准分子激光器,而且用PLD方法制备薄膜会产生小颗粒(particle),影响膜的质量。如文献1:Double-sided YBa2Cu3O7-δthin films madeby off-axis pulsed laser deposition,supercond.Sci.Technol.14,543-547,2001中所介绍的。采用溅射方法制备薄膜,如文献2:Uniformdeposition of YBa2Cu3O7-δthinfilms over an 8 inch diameter area by a 90°off-axis sputtering technique,Appl.Phys.Lett.69(25)3911,1996中所介绍的,该方法易形成反溅射,使膜的质量下降。电子束共蒸发制备大面积膜,如文献3:Properties of thin and ultra-thin YBCO films grown by aCo-evaporation technique,Journal of Alloys and Compounds251,156-160,1997中所述:该方法的电子枪,热源等都需要超高真空,而生长有些薄膜,如高温超导膜又需要氧气,同时电子枪设备必须用高电压,因此这些原因造成该方法的设备复杂,费用昂贵。另外,该方法一般需要后退火处理,不适合制备大面积高温超导厚膜。热共蒸发法虽可以实现大面积薄膜的淀积,如文献4:Continuous YBa2Cu3O7-δFilm Deposition by Optically Controlled Reactivethermal Co-evaporation,IEEE Transactions on Applied Superconductivity,7,1181-1184,1997中所述,该方法又具有设备结构简单,淀积薄膜的均匀性好,品质高,淀积速率快等优点,已经应用与淀积3-9英寸的大面积超导薄膜中,具有广泛的市场应用前景。但是这一方法也有自身的缺陷,如:通常采用金属钨和钽材料作为热舟,这两种物质在氧气中易氧化,且在高温中易蒸发,因此在制膜过程中,钨或钽掺入到薄膜中,大大降低膜的品质。Commonly used methods for preparing thin films are pulsed laser deposition (hereinafter referred to as PLD), sputtering, electron beam co-evaporation and thermal co-evaporation. The PLD method can grow thin films with excellent properties, but its growth rate will slow down with the increase of film area and thickness, and the difficulty of preparation will also increase rapidly. In addition, the PLD method also requires an expensive high-power excimer laser, and the preparation of a thin film by the PLD method will produce small particles, which will affect the quality of the film. As described in Document 1: Double-sided YBa 2 Cu 3 O 7-δ thin films made by off-axis pulsed laser deposition, supercond. Sci. Technol. 14, 543-547, 2001. Thin films were prepared by sputtering, such as Document 2: Uniformdeposition of YBa 2 Cu 3 O 7-δ thinfilms over an 8 inch diameter area by a 90°off-axis sputtering technique, Appl.Phys.Lett.69(25)3911, Introduced in 1996, this method is prone to reverse sputtering, which reduces the quality of the film. Electron beam co-evaporation to prepare large-area films, as described in Document 3: Properties of thin and ultra-thin YBCO films grown by aCo-evaporation technique, Journal of Alloys and Compounds251, 156-160, 1997: Electron gun for this method, heat source etc. all require ultra-high vacuum, and the growth of some thin films, such as high-temperature superconducting films, requires oxygen, and the electron gun equipment must use high voltage. Therefore, these reasons cause the equipment of this method to be complicated and expensive. In addition, this method generally requires post-annealing treatment, which is not suitable for preparing large-area high-temperature superconducting thick films. Although the thermal co-evaporation method can realize the deposition of large-area films, as document 4: Continuous YBa 2 Cu 3 O 7-δ Film Deposition by Optically Controlled Reactivethermal Co-evaporation, IEEE Transactions on Applied Superconductivity, 7, 1181-1184, 1997 As stated in the article, this method has the advantages of simple equipment structure, good uniformity of deposited film, high quality, fast deposition rate, etc. It has been applied to deposit large-area superconducting films of 3-9 inches, and has a wide range of applications. market application prospects. However, this method also has its own defects. For example, metal tungsten and tantalum materials are usually used as heat boats. These two materials are easily oxidized in oxygen and evaporated at high temperatures. Therefore, in the process of film formation, tungsten or tantalum doped Into the film, greatly reducing the quality of the film.
本发明的目的在于克服上述由金属材料作为热舟,而在制膜过程中热舟材料易氧化而造成膜质量下降的缺点,提供了一种采用涡流加热靶材的共蒸发制备薄膜的装置。The purpose of the present invention is to overcome the above-mentioned shortcoming that metal material is used as the heat boat, and the heat boat material is easily oxidized during the film forming process, resulting in a decrease in film quality, and provides a device for preparing thin films by co-evaporation of eddy current heating targets.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
本发明提供的采用涡流加热靶材的共蒸发制备薄膜的装置,包括:带有石英窗口的真空室、红外测温仪、和安装在真空室外两侧与真空室连通的真空机组,真空室内上方安装基片加热器、档板和光栏;高压气瓶通过真空室壁上的针阀与真空室连通;控制计算机与控制电源和基片加热器电连接;其特征在于:还包括至少一套由安装在真空室内的一靶悬浮管、中空水冷管制作的感应线圈和副感应线圈、感应电源和副感应电源作成的涡流加热器;其中中空水冷管与外部水冷系统向连通,感应线圈和副感应线圈均匀的缠绕在靶悬浮管外壁上部和下部,相邻二匝保持绝缘,感应线圈两端引线分别连接于感应电源和副感应电源输出端之上;感应电源分别与计算机电连接;基片加热器位于真空室的下部与靶悬浮管口相对,蒸积靶材放置于靶悬浮管之中,基片和靶悬浮管口之间还放置挡板和光栏。The device for preparing thin films by co-evaporation of eddy current heating targets provided by the present invention includes: a vacuum chamber with a quartz window, an infrared thermometer, and a vacuum unit connected to the vacuum chamber installed on both sides of the vacuum chamber, above the vacuum chamber Install the substrate heater, baffle plate and light barrier; the high-pressure gas cylinder communicates with the vacuum chamber through the needle valve on the wall of the vacuum chamber; the control computer is electrically connected with the control power supply and the substrate heater; it is characterized in that: it also includes at least one set consisting of A target suspension tube installed in the vacuum chamber, an induction coil made of a hollow water-cooled tube and a sub-induction coil, an induction power supply and an eddy current heater made of a sub-induction power supply; the hollow water-cooled tube is connected to the external water cooling system, and the induction coil and the sub-induction The coil is evenly wound on the upper and lower parts of the outer wall of the target suspension tube, and the adjacent two turns are kept insulated. The leads at both ends of the induction coil are respectively connected to the output terminals of the induction power supply and the secondary induction power supply; the induction power supply is electrically connected to the computer; the substrate is heated The device is located in the lower part of the vacuum chamber and is opposite to the target suspension nozzle. The evaporation target material is placed in the target suspension tube, and a baffle and a diaphragm are placed between the substrate and the target suspension nozzle.
所述的涡流加热器在同一真空室内包括安装1-6套。The eddy current heater includes 1-6 sets installed in the same vacuum chamber.
所述的感应线圈的匝数为1-100匝,匝数与所需要的蒸积温度,蒸积靶材的直径、厚度、电阻率以及高频电源输出的频率及功率相关。通过调节副感应线圈的电流可以控制靶的悬浮位置,并使其稳定。The number of turns of the induction coil is 1-100 turns, and the number of turns is related to the required evaporation temperature, the diameter, thickness, and resistivity of the evaporation target, and the output frequency and power of the high-frequency power supply. The floating position of the target can be controlled and stabilized by adjusting the current of the auxiliary induction coil.
所述的感应电源和副感应电源输出交变频率可以是50Hz-100MHz。The output alternating frequency of the induction power supply and the auxiliary induction power supply may be 50Hz-100MHz.
所述的感应线圈和副感应线圈包括:中空水冷紫铜管、中空银管、或其它导电材料制成的中空螺旋管。The induction coil and auxiliary induction coil include: a hollow water-cooled copper tube, a hollow silver tube, or a hollow spiral tube made of other conductive materials.
所述的靶悬浮管包括:用石英、陶瓷、玻璃或其它绝缘材料制成。The target suspension tube includes: made of quartz, ceramics, glass or other insulating materials.
本发明的装置采用中空水冷感应线圈照计算的匝数均匀的缠绕在靶悬浮管管外壁,匝数为1-100匝不等,匝数与所需要的蒸积温度,蒸积靶材的直径、厚度、电阻率以及高频电源输出的频率及功率有关。以保持良好的水冷效果,另外管壁要有适当的厚度,以保证能够通过高频大电流。此种设计主要是利用电磁感应效应和楞次定律,当线圈与高频交变电源接通时,高频交变电流在线圈内激发很强的高频交变磁场,此时交变磁通穿过的导电靶材内部产生涡流,释放出大量的焦耳热,达到蒸积温度,实现膜的生长。另外,应为磁通与涡流磁场相互作用,靶受到悬浮力,当悬浮力大于重力时靶就悬浮起来。副感应线圈产生一个与重力同向的力,感应线圈、副感应线圈产生的力与重力为零的位置就为靶稳定的位置。The device of the present invention adopts the hollow water-cooled induction coil to be evenly wound on the outer wall of the target suspension tube according to the calculated number of turns. , Thickness, resistivity and frequency and power of high-frequency power output. In order to maintain a good water cooling effect, in addition, the tube wall must have an appropriate thickness to ensure that high frequency and large current can pass through. This design mainly uses the electromagnetic induction effect and Lenz's law. When the coil is connected to the high-frequency alternating power supply, the high-frequency alternating current excites a strong high-frequency alternating magnetic field in the coil. At this time, the alternating magnetic flux An eddy current is generated inside the passing conductive target, which releases a large amount of Joule heat, reaches the deposition temperature, and realizes the growth of the film. In addition, due to the interaction between the magnetic flux and the eddy current magnetic field, the target is subject to the levitation force, and the target will be suspended when the levitation force is greater than the gravity. The auxiliary induction coil produces a force in the same direction as the gravity, and the position where the force generated by the induction coil and the auxiliary induction coil and the gravity is zero is the stable position of the target.
本发明的优点是该装置实现使蒸积材料悬浮不与容器相接触,避免了舟蒸发对薄膜的污染,具有可以在充气环境,包括有氧环境使用,淀积速率快且易控制等优点,适用于热蒸积法制备不同种类薄膜。此外它是在金属内部各处同时加热,而不是使热量从外面传递进去,因此加热的效率高,速率快。另外,感应线圈可同时连接电极和水冷装置,在加热蒸积靶材的同时实现对系统的水冷,从而达到简化设备结构的目的。The advantage of the present invention is that the device can suspend the evaporation material without contact with the container, avoid the pollution of the film by boat evaporation, can be used in an aerated environment, including an oxygen environment, has the advantages of fast deposition rate and easy control, etc. It is suitable for preparing different kinds of thin films by thermal evaporation method. In addition, it heats everywhere inside the metal at the same time, instead of transferring heat from the outside, so the heating efficiency is high and the speed is fast. In addition, the induction coil can be connected to the electrode and the water cooling device at the same time, so as to realize the water cooling of the system while heating the evaporation target, so as to achieve the purpose of simplifying the structure of the equipment.
附图说明Description of drawings
图1本发明共蒸发装置结构组成示意图。Fig. 1 is a schematic diagram of the structure and composition of the co-evaporation device of the present invention.
图2本发明共蒸发装置中的涡流加热器结构示意图。Fig. 2 is a schematic structural diagram of the eddy current heater in the co-evaporation device of the present invention.
(1)靶悬浮管; (2)感应线圈(中空水冷管);(1) Target suspension tube; (2) Induction coil (hollow water-cooled tube);
(3)副感应线圈(中空水冷管); (4)、感应电源;(3) Secondary induction coil (hollow water-cooled tube); (4) Induction power supply;
(5)副感应电源; (6)真空机组;(5) Secondary induction power supply; (6) Vacuum unit;
(7)控制计算机; (8)测温仪;(7) Control computer; (8) Thermometer;
(9)充气装置; (10)控温装置;(9) Inflatable device; (10) Temperature control device;
(11)基片加热器; (12)真空室;(11) Substrate heater; (12) Vacuum chamber;
(13)档板; (14)光栏(13) baffle; (14) light bar
具体实施方式Detailed ways
实施例1:下面就结合附图1、2和实施例对本发明做进一步的说明:Embodiment 1: the present invention will be further described below in conjunction with accompanying
按图1和2所示制作一台无接触加热的共蒸发制备薄膜的装置。靶悬浮管1用石英制成直径为10cm,高为35cm;感应线圈2和副感应线圈3用中空紫铜水冷管绕制而成。所用中空紫铜水冷管直径为30mm的,在用石英套管制作的靶悬浮管1外均匀缠绕了10匝,缠绕时注意孔隙适当,要保证相邻二匝保持绝缘;感应线圈2和副感应线圈3的两端引线与真空室12外的感应电源4和副感应电源5分别电连接;真空室12、挡板13和可调光栏14用不锈钢制成。真空室12的上方是基片加热器11,基片加热器与控制电源10相连,真空室的真空度由两侧的抽气装置6和充气装置9维持。基片的温度由红外测温仪8通过石英窗口测得。对于涡流加热器部分,加热器位于真空室的下部,蒸积靶材放置于靶悬浮管1之中。电源所输出的电流和电压分别由计算机7控制。在真空反应室中,基片和靶悬浮管口之间还放置了挡板13和光栏14,目的是控制蒸发的速率。基片温度有SCIT型红外测温仪通过观察石英窗口测得。As shown in Figures 1 and 2, a device for preparing thin films by co-evaporation without contact heating was fabricated. The
实施例2:Example 2:
按图1所示制作一台无接触加热的共蒸发制备薄膜的装置,只是该真空室12内设置有三套涡流靶加热器(如图2所示),用于共蒸发方法制备YBa2Cu3O7-δ超导薄膜。三套涡流靶加热器中感应线圈2和副感应线圈3分别与各自的交变感应电源相连接;调整加热器与基片的距离,将金属铜、金属钇及氟化钡分别置于三个靶悬浮管1之中。Make a non-contact heating co-evaporation device for thin film preparation as shown in Figure 1, except that three sets of eddy current target heaters (as shown in Figure 2) are arranged in the
应用实施例2的装置制备三英寸大面积钇钡铜氧(YBa2Cu3O7-δ)超导薄膜。A three-inch large-area yttrium-barium-copper-oxide (YBa 2 Cu 3 O 7-δ ) superconducting thin film was prepared using the device in Example 2.
首先将蒸积靶材金属钇、氟化钡、金属铜清洁后放置于靶悬浮管内,将基片固定于基片加热器上,关闭真空室并打开装置的水冷系统以降低系统温度;接着开启真空机组对系统抽真空,并维持真空反应室的气压在10-4pa,以保证靶材蒸气能够蒸积到基片表面;接下来通过基片加热器的控温装置将基片温度升至200-800℃的长膜温度,并调节高频交变感应电源输出30MHz、输出功率为3000W,使蒸积靶材达到所要求的蒸积温度(蒸积温度因蒸积靶材的熔点而定);金属铜、金属钇靶分别用个自的涡流加热装置达到蒸积所需温度。氟化钡是通过另一个涡流加热的金属钇舟加热到所需温度的,控制金属钇、氟化钡、金属铜蒸积的摩尔比率为1∶2∶3,蒸积持续时间为5-30分钟;蒸积时开启光拦和挡板靶材开始蒸积,靶的温度测量通过红外测温仪测定。First, clean the evaporation target metal yttrium, barium fluoride, and metal copper and place them in the target suspension tube, fix the substrate on the substrate heater, close the vacuum chamber and turn on the water cooling system of the device to reduce the system temperature; then turn on The vacuum unit evacuates the system and maintains the pressure of the vacuum reaction chamber at 10 -4 Pa to ensure that the target vapor can be evaporated to the surface of the substrate; then the temperature of the substrate is raised to 200-800°C long film temperature, and adjust the high-frequency alternating induction power supply output 30MHz, the output power is 3000W, so that the evaporation target reaches the required evaporation temperature (the evaporation temperature is determined by the melting point of the evaporation target ); Metal copper and metal yttrium targets are respectively used to reach the required temperature for evaporation with their own eddy current heating devices. Barium fluoride is heated to the required temperature by another metal yttrium boat heated by eddy current, and the molar ratio of metal yttrium, barium fluoride, and metal copper evaporation is controlled to be 1:2:3, and the evaporation duration is 5-30 Minutes; turn on the light barrier and the baffle target to start evaporation during evaporation, and the temperature of the target is measured by an infrared thermometer.
实施例3Example 3
本实施例如图1所示。靶悬浮管1用三氧化二铝制成,直径5厘米,高35cm;感应线圈2和副感应线圈3用中空紫铜水冷管绕制而成。所用中空紫铜水冷管直径为3或25mm的,在三氧化二铝套管外均匀缠绕了15匝,缠绕时注意孔隙适当,相邻二匝保持绝缘。此共蒸发法制备金属基底缓冲层装置共有二套涡流靶加热器,分别与各自的交变电源相连接;真空室12、挡板13和可调光栏14用不锈钢制成。调整加热器与基片的距离,将金镁、金属铈分别至于二个加热器之中。This embodiment is shown in Figure 1. The
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101728019B (en) * | 2004-12-23 | 2013-08-28 | 超导技术公司 | Superconductor productions |
| CN115928023A (en) * | 2022-12-26 | 2023-04-07 | 巨玻固能(苏州)薄膜材料有限公司 | Suspended evaporation source for preparing high-purity metal film and coating material |
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2002
- 2002-12-24 CN CN 02293460 patent/CN2585868Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101728019B (en) * | 2004-12-23 | 2013-08-28 | 超导技术公司 | Superconductor productions |
| CN115928023A (en) * | 2022-12-26 | 2023-04-07 | 巨玻固能(苏州)薄膜材料有限公司 | Suspended evaporation source for preparing high-purity metal film and coating material |
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