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CN2565617Y - Composite board - Google Patents

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Publication number
CN2565617Y
CN2565617Y CN 02226877 CN02226877U CN2565617Y CN 2565617 Y CN2565617 Y CN 2565617Y CN 02226877 CN02226877 CN 02226877 CN 02226877 U CN02226877 U CN 02226877U CN 2565617 Y CN2565617 Y CN 2565617Y
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beams
composite
plates
board
frame
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谢良富
宋延文
王石生
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China International Marine Containers Group Co Ltd
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China International Marine Containers Group Co Ltd
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Abstract

一种可用于制作厢式半挂车厢体中的复合板,所述复合板包括用方型边梁构成的框架,所述框架的空腔内设有若干根将所述框架的空腔分隔成若干个小空腔的方型中间梁,所述小空腔中填充有弹性板材,所述边梁、中间梁和弹性板材构成复合板的中间层板,在所述中间层板的两侧面通过粘结的方式覆盖有薄金属板。采用这种复合板做厢式半挂车厢体侧墙板或前端墙板或后门板,具有占用厢体空间小,自重轻,抗弯强度及抗冲击强度高等优点,可采用多块复合板连接后做成厢式半挂车厢体侧墙板,也可应用于前后端墙板,因此安装与维修方便,此外,这种复合板还可应用于集装箱、移动板房或建筑等领域。

Figure 02226877

A composite panel that can be used to make a box body of a van-type semi-trailer, the composite panel includes a frame made of square side beams, and several beams are arranged in the cavity of the frame to divide the cavity of the frame into Square middle beams with several small cavities, the small cavities are filled with elastic plates, the side beams, middle beams and elastic plates constitute the middle laminate of the composite board, passing through the two sides of the middle laminate The bonded way is covered with a thin metal plate. Using this composite board as the side wall panel or front wall panel or rear door panel of a van semi-trailer has the advantages of small space occupation, light weight, high bending strength and impact resistance, and can be connected by multiple composite panels. Later, it can be made into the side wall panels of the van-type semi-trailer, which can also be applied to the front and rear end wall panels, so the installation and maintenance are convenient. In addition, this composite panel can also be used in the fields of containers, mobile houses or buildings.

Figure 02226877

Description

复合板Composite board

技术领域technical field

本实用新型涉及复合板材,具体涉及一种可用于制作厢式半挂车厢体中的侧墙、前端墙、后门板、移动板房或建筑装修等领域中的复合板。The utility model relates to a composite board, in particular to a composite board that can be used in the fields of making side walls, front walls, rear door panels, mobile board houses, building decoration and the like in a van-type semi-trailer body.

背景技术Background technique

传统的厢式半挂车厢体侧墙板一般采用带骨架结构加外蒙皮板和内衬板,也有采用FRP面板然后内面加Plywood衬板结构,传统的厢式半挂车厢体侧板结构一般为整体结构,局部损坏后不能局部更换侧壁板,且传统结构的厢式半挂车厢体内宽受限制,成本和自重也偏高。The side wall panels of the traditional van semi-trailer generally adopt a skeleton structure plus outer skin panels and inner lining panels, and some use FRP panels and then add Plywood lining panels on the inner surface. The side panel structure of the traditional van semi-trailer is generally It is an integral structure, and the side wall panels cannot be partially replaced after partial damage, and the width of the van semi-trailer with the traditional structure is limited, and the cost and dead weight are also high.

采用本实用新型提供的复合板做厢式半挂车厢体,可方便地更换局部损坏的侧墙板,比传统侧墙板结构自重更轻、强度更高、成本更低。The composite board provided by the utility model is used as the body of the van type semi-trailer, and the partially damaged side wall board can be replaced conveniently. Compared with the traditional side wall board structure, the self-weight is lighter, the strength is higher, and the cost is lower.

实用新型内容Utility model content

本实用新型要解决的技术问题是,提供一种用于厢式半挂车厢体的复合板,采用这种复合板制做的厢式半挂车厢体,可增加厢式半挂车厢体的内宽,可解决以往用钢塑等夹层板做半挂车厢体侧墙板时,使用一段时间后整个侧墙板产生向外起拱的问题,可有效减轻半挂车厢体自重。The technical problem to be solved by the utility model is to provide a composite panel for the van-type semi-trailer body. The van-type semi-trailer compartment made of this composite panel can increase the interior space of the van-type semi-trailer compartment. Wide, it can solve the problem of outward arching of the whole side wall after a period of use when steel-plastic sandwich panels are used to make the side wall panels of the semi-trailer body, and can effectively reduce the weight of the semi-trailer body.

本实用新型提供的技术方案是,设计一种用于厢式半挂车厢体中的复合板,其特征在于,所述复合板包括用方型边梁构成的框架,所述框架的空腔内设有若干根将所述框架的空腔分隔成若干个小空腔的方型中间梁,中间梁可以是横梁或纵梁,中间梁也可以是横梁和纵梁,所述小空腔中设有芯板(聚苯乙烯板),所述边梁、横梁和纵梁、芯板构成复合板的中间层板,在所述中间层板的两侧面通过粘结的方式覆盖有薄金属板。The technical solution provided by the utility model is to design a composite panel used in the body of a van-type semi-trailer, which is characterized in that the composite panel includes a frame made of square side beams, and the cavity There are several square intermediate beams that divide the cavity of the frame into several small cavities. The intermediate beams can be crossbeams or longitudinal beams, and the intermediate beams can also be crossbeams and longitudinal beams. There is a core board (polystyrene board), and the side beams, beams, longitudinal beams, and core board constitute the middle layer of the composite board, and the two sides of the middle layer are covered with thin metal plates by bonding.

通过采用框架、中间梁、芯板和金属板材构成复合板,具有强度高、厚度薄等特点,采用本实用新型提供的复合板制做厢式半挂车厢体中的侧墙板或前端墙板或后门板,具有占用厢体空间小,自重轻,成本低、抗弯强度及抗冲击强度高等优点,可方便更换局部损坏的侧墙板,使厢体的安装与维修更方便,另外,这种复合板还可应用于集装箱、移动板房或建筑装修等领域。Composite boards are composed of frames, middle beams, core boards and metal plates, which have the characteristics of high strength and thin thickness. The composite boards provided by the utility model are used to make side wall panels or front-end wall panels in the van-type semi-trailer body. Or the rear door panel has the advantages of small space occupation, light weight, low cost, high bending strength and impact resistance, and can easily replace partially damaged side wall panels, making the installation and maintenance of the box more convenient. In addition, this This kind of composite board can also be used in fields such as containers, mobile prefabricated houses or building decoration.

附图说明Description of drawings

图1为本实用新型复合板正面视图;Fig. 1 is the front view of the utility model composite panel;

图2为本实用新型复合板的剖视图;Fig. 2 is the cross-sectional view of the composite panel of the present invention;

图3为采用本实用新型复合板制作的厢式半挂车的结构示意图;Fig. 3 is the structural representation of the van semi-trailer that adopts the utility model composite plate to make;

具体实施方式Detailed ways

图1所示为复合板正面视图,复合板中包括用方型边梁构成的框架11,框架11包括边框13和空腔内设有若干根将框架的空腔分隔成若干个小空腔的方型纵梁12和横梁14,在小空腔中填充有芯板10,所述边梁、横梁14和纵梁12、芯板10构成复合板的中间层板,在所述中间层板的两侧面通过粘结的方式覆盖有薄金属板9。Fig. 1 shows the front view of the composite panel. The composite panel includes a frame 11 made of square side beams. The frame 11 includes a frame 13 and a cavity with a plurality of holes that separate the cavity of the frame into several small cavities. Square longitudinal beams 12 and crossbeams 14 are filled with core boards 10 in the small cavity, and the side beams, crossbeams 14, longitudinal beams 12 and core boards 10 constitute the middle laminate of the composite board, and the middle laminate of the The two sides are covered with thin metal sheets 9 by bonding.

图2为复合板的剖视图,复合板由面板19与铝合金型框架边梁15、中间梁18以及中间填充的聚苯乙烯板17组成,面板19与铝合金型框架及中间填充的聚苯乙烯板17通过上下表面粘接层16、21粘接,上表面薄钢板19为彩色钢板,下表面钢板20为镀锌钢板,上表面薄钢板也可采用普通强度钢板、特高强度钢板、铝板、不锈钢板、FRP板等,内外表面钢板可以材质相同,也可以根据需要,用上述板材中的两种板材进行组合使用。铝合金型框架内填充的材料可根据对复合板强度高低要求的不同而采用高密度、中密度和低密度的聚苯乙烯板,聚苯乙烯板的厚度与铝合金型框架的厚度相同,但聚苯乙烯板厚度公差为正,保证完成粘接实施时上下面板与铝合金型框架表面、聚苯乙烯板表面充分接触,以保证贴合面完全粘接在一起。粘接层的粘接剂采用单组分聚氨酯粘接剂,或者其他种类较高强度的粘接剂。面板与芯板粘接后进行热压复合或常温常压层压复合。Fig. 2 is the cross-sectional view of the composite panel, the composite panel is made up of panel 19, aluminum alloy frame side beam 15, middle beam 18 and polystyrene plate 17 filled in the middle, panel 19, aluminum alloy frame and polystyrene panel filled in the middle The plate 17 is bonded by the upper and lower surface adhesive layers 16, 21, the upper surface thin steel plate 19 is a colored steel plate, the lower surface steel plate 20 is a galvanized steel plate, and the upper surface thin steel plate can also be an ordinary strength steel plate, an extra high strength steel plate, an aluminum plate, Stainless steel plate, FRP plate, etc., the steel plates on the inner and outer surfaces can be made of the same material, or two of the above-mentioned plates can be used in combination according to needs. The material filled in the aluminum alloy frame can use high-density, medium-density and low-density polystyrene boards according to the different requirements for the strength of the composite board. The thickness of the polystyrene board is the same as that of the aluminum alloy frame, but The thickness tolerance of the polystyrene board is positive to ensure that the upper and lower panels are in full contact with the surface of the aluminum alloy frame and the surface of the polystyrene board when the bonding is completed, so as to ensure that the bonding surfaces are completely bonded together. The adhesive of the adhesive layer adopts a one-component polyurethane adhesive, or other types of higher-strength adhesives. After the panel and the core board are bonded, heat-compression lamination or lamination at room temperature and pressure is carried out.

图3所示为采用本实用新型复合板制作的厢式半挂车的结构示意图,厢式半挂车一般包含前端墙1,顶部部件2,顶侧梁3,侧墙4(左右两面),后门端5,悬挂、车轴、轮胎总成6,底侧梁7,挂车支腿8等。厢式半挂车每一面侧墙由数块复合板连接成,两块复合板4之间通过铆接或其他方式连接在一起。侧墙板的上端与顶侧梁3连接,侧墙板的下端与底侧梁7连接,最前面一块侧墙板与前角柱连接,最后面一块侧墙板与后角柱连接。复合板的内面板为镀锌薄钢板,外表面为彩色钢板,内外面板之间为铝合金型(管)材焊接成的框架和填充的聚苯乙烯板,内外面板与铝合金型框架和聚苯乙烯板用高强度粘接剂粘接在一起,形成一整体复合板。Fig. 3 shows the structure schematic diagram of the van semi-trailer that adopts the composite board of the present invention to make, and the van semi-trailer generally comprises front wall 1, top part 2, top side beam 3, side wall 4 (both left and right sides), rear door end 5. Suspension, axle, tire assembly 6, bottom side beam 7, trailer outrigger 8, etc. Each side wall of the van semi-trailer is connected by several composite panels, and the two composite panels 4 are connected together by riveting or other means. The upper end of the side wall panel is connected with the top side beam 3, the lower end of the side wall panel is connected with the bottom side beam 7, the front side wall panel is connected with the front corner post, and the last side wall panel is connected with the rear corner post. The inner panel of the composite panel is galvanized thin steel plate, the outer surface is colored steel plate, the frame between the inner and outer panels is welded by aluminum alloy (pipe) material and filled polystyrene plate, the inner and outer panels are connected with aluminum alloy frame and polystyrene The styrenic panels are bonded together with high strength adhesives to form an integral composite panel.

此种复合板的内部铝框架也可采用硬质塑料框架或木框架来替代,中间的聚苯乙烯板也可用其他质量轻、密度高和可与钢板相粘接的材料来代替。The internal aluminum frame of this kind of composite board can also be replaced by a hard plastic frame or a wooden frame, and the middle polystyrene board can also be replaced by other materials that are light in weight, high in density and can be bonded to steel plates.

由本实用新型提供的复合板,也可用来制做厢式半挂车的前墙和后门板,为了减轻自重,制作前墙和后门板复合板的上下面板可采用铝板,也可根据需要,将外表面板采用钢板、铝板或不锈钢板等,内表面板可采用钢板、镀锌板、铝板或不锈钢板。此外,复合板的内层采用聚苯乙烯板,因此,还具有保温隔热功能。The composite panel provided by the utility model can also be used to make the front wall and the rear door panel of the van semi-trailer. In order to reduce the dead weight, the upper and lower panels of the composite panel of the front wall and the rear door panel can be made of aluminum panels, and the outer panels can also be made according to the needs. The panel is made of steel plate, aluminum plate or stainless steel plate, etc., and the inner surface plate can be made of steel plate, galvanized plate, aluminum plate or stainless steel plate. In addition, the inner layer of the composite board is made of polystyrene board, so it also has the function of thermal insulation.

用于厢式半挂车侧墙和前端墙及后门板的复合板总厚度一般为16-30mm,应用于厢式半挂车侧墙的较佳厚度范围是16-22mm,前端墙及后门板的较佳厚度范围是16-25mm.The total thickness of the composite panel used for the side wall of the van semi-trailer, the front wall and the rear door panel is generally 16-30mm, and the preferred thickness range for the side wall of the van semi-trailer is 16-22mm. The best thickness range is 16-25mm.

采用这种复合板做厢式半挂车厢体侧墙板或前端墙板或后门板,具有占用厢体空间小,自重轻,抗弯强度及抗冲击强度高等优点,可采用多块复合板连接后做成厢式半挂车厢体侧墙板,也可应用于前后端墙板,因此安装与维修方便,此外,这种复合板还可应用于集装箱、移动板房或建筑等领域。Using this composite board as the side wall panel or front wall panel or rear door panel of a van semi-trailer has the advantages of small space occupation, light weight, high bending strength and impact resistance, and can be connected by multiple composite panels. Later, it can be made into the side wall panels of the van-type semi-trailer, which can also be applied to the front and rear end wall panels, so the installation and maintenance are convenient. In addition, this composite panel can also be used in the fields of containers, mobile houses or buildings.

Claims (11)

1、一种复合板,其特征在于,所述复合板包括框架结构、填充材料和外面板,所述的框架内设有一根或若干根横梁或纵梁,在上述横梁或纵梁内填充芯板,在上述芯板、横梁或纵梁的外侧覆盖有金属板。1. A composite panel, characterized in that, the composite panel includes a frame structure, a filling material and an outer panel, one or several beams or longitudinal beams are arranged in the described frame, and the core is filled in the above-mentioned beams or longitudinal beams Plates covered with metal plates on the outside of the above-mentioned core plates, beams or longitudinal beams. 2、根据权利要求1所述的复合板,其特征在于,所述的框架内同时设有横梁和纵梁,在上述横梁和纵梁内填充芯板,在上述芯板、横梁和纵梁的外侧覆盖有金属板。2. The composite panel according to claim 1, characterized in that, beams and longitudinal beams are provided in the frame at the same time, core plates are filled in the beams and longitudinal beams, and the core plates, beams and longitudinal beams are filled with The outside is covered with metal plates. 3、根据权利要求1或2所述的复合板,其特征在于,所述的复合板包括由方型边梁组成的框架,所述框架的空腔内设有将所述框架的空腔分隔成若干个小空腔的方型横梁、纵梁,所述小空腔中填充有芯板,所述边梁、横梁、纵梁、芯板构成复合板的中间层板,在所述中间层板的两侧面通过粘结的方式覆盖有薄金属板。3. The composite panel according to claim 1 or 2, characterized in that, the composite panel comprises a frame composed of square side beams, and the cavity of the frame is provided with a Square beams and longitudinal beams formed into several small cavities, the small cavities are filled with core boards, and the side beams, beams, longitudinal beams and core boards constitute the middle laminate of the composite board. The two sides of the board are covered with thin metal sheets by bonding. 4、根据权利要求3所述复合板,其特征在于,所述覆盖在两侧面上的两块金属板是彩色钢板、镀锌钢板,普通钢板、特高强度钢板、铝板、不锈钢板、铝板、FRP板中的一种。4. The composite panel according to claim 3, characterized in that the two metal plates covered on both sides are colored steel plates, galvanized steel plates, ordinary steel plates, extra-high-strength steel plates, aluminum plates, stainless steel plates, aluminum plates, One of the FRP boards. 5、根据权利要求3所述复合板,其特征在于,所述覆盖在两侧面上的两块金属板分别是彩色钢板、镀锌钢板,普通钢板、特高强度钢板、铝板、不锈钢板、铝板、FRP板中的任意一种。5. The composite panel according to claim 3, characterized in that, the two metal plates covered on both sides are colored steel plates, galvanized steel plates, ordinary steel plates, extra-high-strength steel plates, aluminum plates, stainless steel plates, and aluminum plates , Any one of FRP boards. 6、根据权利要求3所述复合板,其特征在于,所述的框架的材料为铝质、塑料、钢材、木质。6. The composite panel according to claim 3, wherein the material of the frame is aluminum, plastic, steel, or wood. 7、根据权利要求3所述复合板,其特征在于,所述芯板是高密度聚苯乙烯板、低密度聚苯乙烯板或中密度聚苯乙烯板中的一种。7. The composite board according to claim 3, wherein the core board is one of high-density polystyrene board, low-density polystyrene board or medium-density polystyrene board. 8、根据权利要求1至2及4至7中任意一项所述的复合板,其特征在于,所述复合板的厚度为16-30mm,8. The composite board according to any one of claims 1-2 and 4-7, characterized in that, the thickness of the composite board is 16-30 mm, 9、根据权利要求8所述复合板,其特征在于,所述复合板的厚度为16-25mm,9. The composite board according to claim 8, characterized in that, the thickness of the composite board is 16-25mm, 10、根据权利要求9所述复合板,其特征在于,所述复合板的厚度为16-22mm。10. The composite board according to claim 9, wherein the thickness of the composite board is 16-22mm. 11、根据权利要求1至2及4至7及9至10中任意一项所述的复合板,其特征在于,所述纵梁和横梁以互相垂直连接的方式将所述框架的空腔分隔成若干个方型小空腔。11. The composite panel according to any one of claims 1 to 2, 4 to 7 and 9 to 10, characterized in that the cavity of the frame is separated by the longitudinal beam and the cross beam in a manner of being vertically connected to each other into several small square cavities.
CN 02226877 2002-04-12 2002-04-12 Composite board Expired - Fee Related CN2565617Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011097972A1 (en) * 2010-02-10 2011-08-18 显龙建材有限公司 Composite board
CN102644323A (en) * 2012-05-17 2012-08-22 中冶天工(天津)装备制造有限公司 Internal wall unit plate spliced type container chamber and mounting method thereof
WO2013170572A1 (en) * 2012-05-17 2013-11-21 中冶天工(天津)装备制造有限公司 Container house built with inner-wall unit boards
WO2013170571A1 (en) * 2012-05-17 2013-11-21 中冶天工(天津)装备制造有限公司 Container house built with separated inner-wall unit boards

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011097972A1 (en) * 2010-02-10 2011-08-18 显龙建材有限公司 Composite board
CN102644323A (en) * 2012-05-17 2012-08-22 中冶天工(天津)装备制造有限公司 Internal wall unit plate spliced type container chamber and mounting method thereof
WO2013170572A1 (en) * 2012-05-17 2013-11-21 中冶天工(天津)装备制造有限公司 Container house built with inner-wall unit boards
WO2013170571A1 (en) * 2012-05-17 2013-11-21 中冶天工(天津)装备制造有限公司 Container house built with separated inner-wall unit boards

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