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CN2559100Y - Assembly component ceramic substrate - Google Patents

Assembly component ceramic substrate Download PDF

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Publication number
CN2559100Y
CN2559100Y CN02237924U CN02237924U CN2559100Y CN 2559100 Y CN2559100 Y CN 2559100Y CN 02237924 U CN02237924 U CN 02237924U CN 02237924 U CN02237924 U CN 02237924U CN 2559100 Y CN2559100 Y CN 2559100Y
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ceramic substrate
electronic component
conducting resin
subassembly
resistors
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庄育丰
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Abstract

The utility model relates to an equipment subassembly base plate, especially indicate an equipment subassembly ceramic substrate, this ceramic substrate has the appearance hole of predetermined quantity, be provided with functional electronic component on the other ceramic substrate in appearance hole, the downthehole packing of above-mentioned appearance has the conducting resin, the conducting resin has good adhesion and electric conductivity with the ceramic substrate, can supply follow-up electrode lug or electrode pin to use, can conduct electronic component's signal simultaneously, the design of prefabricated appearance hole conducting resin can make the follow-up equipment process of subassembly reduce and reduce cost, the one deck protective layer has on this functional electronic component, can protect electronic component and electronic component wire electrode and the contact zone of appearance hole conducting resin, improve subassembly life-span and the qualification rate.

Description

组装组件陶瓷基板Assembly component ceramic substrate

技术领域:Technical field:

本实用新型涉及一种组装组件基板,特别是指一种具有极佳机械强度和良好的讯号传导性能的组装组件陶瓷基板。The utility model relates to an assembly assembly substrate, in particular to an assembly assembly ceramic substrate with excellent mechanical strength and good signal conduction performance.

背景技术:Background technique:

由于电子产品不断地走向“轻薄短小”,其使用的各类组件及加工设备的精度及尺寸也日趋要求严格,朝向超精密化、高密度化、高速化、智能化、微小化等方向发展。相对网版印刷的制作的膜厚度在5μm-10μm以上,而以物理气相沉积技术(PVD)或化学气相沉积技术(CVD)等半导体兼容制程制作过程产生的膜厚仅在0.01μm-1μm之间,两者相差10倍甚至100倍,这也是以厚膜、薄膜区分网版印刷技术与半导体集成技术的原因,而这是两者较易接受的表象区,事实上二者最大的差异在于成膜的技术。厚膜是利用已制作好1∶1的图形的网框为母版,由刮刀挤压油墨透过母版,直接将图案印刷在陶瓷基板上,再经过干燥、烧结等制作过程而成。而薄膜是利用半导体采用已久的物理气相沉积技术(PVD),包括溅镀(Sputter Deposition)、蒸镀(Evaporation)等制作过程,与化学气相沉积技术(CVD)来生成薄膜,由于这些制作过程布像网版印刷具有区域选择性的镀膜特性,所需的图案通常需要经由事后的光微影蚀刻(Photo Lithography)技术来形成。正如IC等主动组件可由半导体集成技术制作高组件密度的复杂电路,薄膜型的被动组合组件,是结合生成电阻层、介电层、金属层导电层的薄膜制作过程,与形成电阻、电容、电感图案的光微影蚀刻制作过程来制成。相对于需高温烧结的厚膜制作过程,薄膜的制作过程多可控制于400℃以下,而且可以根据所采用的基板特性来调整制作过程,使得薄膜被动组合组件可因不同的产品应用,制作在不同的基板上。可选用的基板涵盖硅芯片、氧化铝陶瓷基板、玻璃基板、甚至CB等基板上,这中特性也使得薄膜型的组合被动组件可应用的范围相当广泛。然而基板的表面粗糙度应在Ra<0.3μm以下,尤其在制作电容时,如果粗糙度过高,薄膜介电层容易倍底电极的突丘(Hill Lock)穿透,形成短路或造成崩溃电压过低的现象。同样,若组件基板的表面粗糙度过高,在高频时容易造成噪音的升高,使高频特性降低,这是基板选择时需要注意的。以电阻为例:电阻依体积大小分为传统电阻器及芯片电阻,由于电子成品朝向轻薄短小设计,对于内部零件的要求也是小型化,因此,厂商全力转向生产芯片电阻。芯片电阻因制作过程方法不同,分为厚膜制作过程和薄膜制作过程,台湾厂商目前大多采用厚膜制作过程,用网版印刷的技术将氧化物印在氧化铝基板上,由于此技术稳定度低且温度系数较高,必须不断使用高温烧结过程,因此成本较薄膜高。电阻器作为三大被动组件之一,为电子电器产品中重要电子组件,其主要功能为调节电路中电压与电流。目前生产的电阻器大致可分为碳膜电阻、金属碳膜电阻或金属氧化膜电阻、陶瓷电阻,可变电阻等四大类,其中陶瓷电阻包括芯片电阻、芯片排阻、排列电阻等,而依制作过程不同又可分为厚膜型陶瓷电阻与薄膜型陶瓷电阻。厚膜型陶瓷电阻是将特殊导电性涂料、介电值绝缘性涂料、电阻性涂料印刷为单一或网络线图于陶瓷基板上,并经过一定温度烧烤再切割而成;薄膜型陶瓷电阻是以真空镀膜技术将阻值均匀镀再陶瓷基板上,因薄膜型陶瓷电阻具有精密度高、稳定性高、电阻率可调范围广、温度系数低等优势,故为许多厂商积极发展方向。而氧化铝陶瓷基板主要应用再陶瓷电阻上,作为电阻器中导电性涂料的支撑体,制作过程是采用精纯氧化铝陶瓷基板印上高品质金属厚膜导体,外层涂上玻璃釉保护体,产生出均匀晶体的品质与稳定性,加上所使用的氧化铝陶瓷基板具有耐高温及稳定的基材特性,故目前尚物可替代。但是由于陶瓷表面通常都不很平坦,欲于不平坦的陶瓷基板上设置功能性电子组件。其结合的机械强度将不足,必须加以其他的制作过程再封装一次,除造成成本增加外,封装过程更会影响所制成的电子组件的品质(如讯号传导不良),产品的整体合格率无法提高,这是现有技术的最大缺点。As electronic products continue to become "thin, thin, and small", the precision and size of various components and processing equipment used in them are becoming increasingly strict, and they are developing in the direction of ultra-precision, high-density, high-speed, intelligent, and miniaturization. Compared with screen printing, the film thickness is more than 5 μm-10 μm, while the film thickness produced by semiconductor compatible manufacturing processes such as physical vapor deposition technology (PVD) or chemical vapor deposition technology (CVD) is only between 0.01 μm and 1 μm. , the difference between the two is 10 times or even 100 times. This is also the reason why screen printing technology and semiconductor integration technology are distinguished by thick film and thin film. membrane technology. The thick film is made by using the screen frame with a 1:1 pattern as the master, and the scraper squeezes the ink through the master, directly prints the pattern on the ceramic substrate, and then goes through drying, sintering and other production processes. The thin film is produced by using the physical vapor deposition technology (PVD), which has been used for a long time for semiconductors, including sputtering (Sputter Deposition), evaporation (Evaporation) and other production processes, and chemical vapor deposition technology (CVD) to generate thin films. Due to these production processes Cloth-like screen printing has area-selective coating characteristics, and the required pattern usually needs to be formed by subsequent photolithography (Photo Lithography) technology. Just as active components such as ICs can be used to manufacture complex circuits with high component density by semiconductor integration technology, thin-film passive composite components are combined with the thin-film manufacturing process of generating resistive layers, dielectric layers, metal layers and conductive layers, and forming resistance, capacitance, and inductance. The photolithographic etching process of the pattern is made. Compared with the thick film production process that requires high-temperature sintering, the production process of the thin film can be controlled below 400°C, and the production process can be adjusted according to the characteristics of the substrate used, so that the thin film passive assembly can be produced in different product applications. on different substrates. The available substrates include silicon chips, alumina ceramic substrates, glass substrates, and even CB substrates. This feature also makes thin-film composite passive components applicable to a wide range of applications. However, the surface roughness of the substrate should be below Ra<0.3μm, especially when making capacitors. If the roughness is too high, the thin film dielectric layer is easy to penetrate the hillock of the bottom electrode, forming a short circuit or causing a breakdown voltage. low phenomenon. Similarly, if the surface roughness of the component substrate is too high, it is easy to cause an increase in noise at high frequencies and reduce high-frequency characteristics. This is something that needs to be paid attention to when selecting a substrate. Take resistors as an example: Resistors are divided into traditional resistors and chip resistors according to their size. Since electronic products are designed to be light and thin, the requirements for internal components are also miniaturized. Therefore, manufacturers are turning to the production of chip resistors. Chip resistors are divided into thick film production process and thin film production process due to different production process methods. Currently, most Taiwanese manufacturers use thick film production process and use screen printing technology to print oxide on alumina substrate. Due to the stability of this technology Low temperature coefficient and high temperature coefficient must constantly use high temperature sintering process, so the cost is higher than thin film. As one of the three passive components, the resistor is an important electronic component in electronic and electrical products, and its main function is to adjust the voltage and current in the circuit. The resistors currently produced can be roughly divided into four categories: carbon film resistors, metal carbon film resistors or metal oxide film resistors, ceramic resistors, and variable resistors. Among them, ceramic resistors include chip resistors, chip row resistors, and array resistors. Depending on the manufacturing process, it can be divided into thick film ceramic resistors and thin film ceramic resistors. Thick-film ceramic resistors are made by printing special conductive coatings, dielectric value insulating coatings, and resistive coatings as single or network lines on ceramic substrates, and then cutting them after baking at a certain temperature; thin-film ceramic resistors are based on Vacuum coating technology evenly coats the resistance value on the ceramic substrate. Because of the advantages of high precision, high stability, wide adjustable range of resistivity, and low temperature coefficient of thin film ceramic resistors, it is an active development direction for many manufacturers. The alumina ceramic substrate is mainly used on ceramic resistors as a support for the conductive coating in the resistor. The production process is to use a pure alumina ceramic substrate to print a high-quality metal thick film conductor, and the outer layer is coated with a glass glaze protection body. , the quality and stability of uniform crystals are produced, and the alumina ceramic substrate used has high temperature resistance and stable substrate characteristics, so it is still an alternative. However, since the ceramic surface is usually not very flat, it is desired to dispose functional electronic components on the uneven ceramic substrate. The mechanical strength of the combination will be insufficient, and it must be packaged again in other manufacturing processes. In addition to increasing the cost, the packaging process will also affect the quality of the electronic components produced (such as poor signal conduction), and the overall pass rate of the product cannot be achieved. Improve, this is the biggest shortcoming of prior art.

发明内容: Invention content:

本实用新型的目的在于克服以上缺陷,提供一种组装组件陶瓷基板,该陶瓷基板具有极佳的结合机械强度、良好的讯号传导性、及产品的高合格率。The purpose of the utility model is to overcome the above defects, and provide a ceramic substrate for assembly components, which has excellent mechanical strength, good signal conductivity, and high yield of products.

为实现上述目的,本实用新型通过如下技术方案实现:该组装组件陶瓷基板,在陶瓷基板上有预定数量的容孔,容孔旁陶瓷基板上设置有功能性电子组件,容孔内填充有导电胶,功能性电子组件上具有一层保护层,导电胶上方可连接接脚金属或凸块电极,该陶瓷基板还可为玻璃基板。In order to achieve the above purpose, the utility model is realized through the following technical scheme: the ceramic substrate of the assembled component has a predetermined number of cavities on the ceramic substrate, functional electronic components are arranged on the ceramic substrate next to the cavities, and the cavities are filled with conductive There is a layer of protective layer on the functional electronic component, and the pin metal or the bump electrode can be connected on the conductive glue, and the ceramic substrate can also be a glass substrate.

同已有技术相比,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:

1.极佳的结合机械强度;1. Excellent bonding mechanical strength;

2.良好的讯号传导性;2. Good signal conductivity;

3.产品的高合格率;3. High qualification rate of products;

4.降低生产成本;4. Reduce production costs;

5.更易控制的制作过程。5. More controllable production process.

附图说明:Description of drawings:

图1是本实用新型组装组件陶瓷基板实施例1剖面图。Fig. 1 is a cross-sectional view of Embodiment 1 of the ceramic substrate of the assembly assembly of the present invention.

图2是本实用新型组装组件陶瓷基板实施例1实施状态Fig. 2 is the implementation state of Embodiment 1 of the ceramic substrate of the utility model assembly assembly

剖面图。Sectional view.

图3是本实用新型组装组件陶瓷基板实施例1的实施状Fig. 3 is the implementation status of Embodiment 1 of the ceramic substrate assembly assembly of the present invention

态正面图。state front view.

图4本实用新型组装组件陶瓷基板是实施例1的实施状Fig. 4 ceramic substrate of the assembly assembly of the utility model is the implementation state of embodiment 1

态侧面图。side view.

图5是本实用新型组装组件陶瓷基板另一实施例剖面Fig. 5 is a section of another embodiment of the ceramic substrate of the assembly assembly of the present invention

图。picture.

1-陶瓷基板               2-容孔1-ceramic substrate 2-hole

3-功能性电子组件         4-导电胶3-Functional electronic components 4-Conductive adhesive

5-保护层                 6-接脚金属5-protective layer 6-pin metal

7-切割线7- Cutting line

具体实施方式:Detailed ways:

下面结合附图和实施例对本实用新型做进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.

首先请参阅图1、图2、图3、图4,本实用新型指的组装组件陶瓷基板,主要包括有陶瓷基板1(玻璃基板也可);该陶瓷基板1具有预定数量的容孔2,容孔2旁陶瓷基板面上设置有功能性电子组件3,如电阻、电感、电容等功能性电子组件,其可为厚膜电子组件,也可为薄膜电子组件。上述容孔2内填充有导电胶4,导电胶4可为银胶、金属胶、玻璃导电胶等兼具导电及固定作用的,导电胶4与陶瓷基板1具有良好的附着性及导电性,可供后续电极凸块或电极接脚使用,同时可以传导电子组件的讯号。预制的容孔导电胶设计可使组件的后续组装工序减少而降低成本,以黏固上述功能性电子组件3与陶瓷基板1,除增加上述功能性电子组件3与陶瓷基板1之间的附着力外,另兼具功能性电子组件3讯号的传导,该功能性电子组件3上具有一层保护层5,除保护电子组件3外,也保护电子组件导线电极与容孔导电胶的接触区。导电胶3上方设有接脚金属6(如锡球等),除可以进行接脚金属6的焊球粘结或凸块电极的制作外不再需要任何其他封装。First please refer to Fig. 1, Fig. 2, Fig. 3, Fig. 4, the assembly assembly ceramic substrate that the utility model refers to mainly includes ceramic substrate 1 (glass substrate also can be); Functional electronic components 3, such as resistors, inductors, capacitors, etc., are arranged on the surface of the ceramic substrate next to the cavity 2, which may be thick film electronic components or thin film electronic components. The above-mentioned cavity 2 is filled with conductive glue 4, which can be silver glue, metal glue, glass conductive glue, etc., which have both conductive and fixing functions. The conductive glue 4 and the ceramic substrate 1 have good adhesion and conductivity. It can be used for subsequent electrode bumps or electrode pins, and can conduct signals of electronic components at the same time. The design of the prefabricated hole conductive adhesive can reduce the subsequent assembly process of the components and reduce the cost, so as to bond the above-mentioned functional electronic components 3 and the ceramic substrate 1, in addition to increasing the adhesion between the above-mentioned functional electronic components 3 and the ceramic substrate 1 In addition, it also has the function of conducting the signal of the functional electronic component 3. The functional electronic component 3 has a layer of protection layer 5, which not only protects the electronic component 3, but also protects the contact area between the lead electrode of the electronic component and the conductive glue in the hole. There is a pin metal 6 (such as solder balls) on the top of the conductive adhesive 3 , and no other packaging is required except for solder ball bonding of the pin metal 6 or fabrication of bump electrodes.

图5所展示的为本实用新型的另一实施例。陶瓷基板1的容孔2下端有未断裂的切割线7,在功能性电子组件承载制成于陶瓷基板后,通过切割线7可将陶瓷基板1由容孔2处断裂,再将断裂部分再处理,即形成左、右两端具有导电电极的电子组件,同样能提高产品的机械强度、讯号传导能力和产品合格率。What Fig. 5 shows is another embodiment of the utility model. There is an unbroken cutting line 7 at the lower end of the cavity 2 of the ceramic substrate 1. After the functional electronic components are loaded on the ceramic substrate, the ceramic substrate 1 can be broken from the cavity 2 through the cutting line 7, and the broken part can be reassembled. Processing, that is, forming electronic components with conductive electrodes at the left and right ends, can also improve the mechanical strength, signal transmission ability and product qualification rate of the product.

Claims (5)

1.一种组装组件陶瓷基板,主要包括陶瓷基板,其特征在于:陶瓷基板上有预定数量的容孔,容孔旁陶瓷基板上设置有功能性电子组件。1. A ceramic substrate for assembly components, mainly comprising a ceramic substrate, characterized in that: a predetermined number of holes are arranged on the ceramic substrate, and functional electronic components are arranged on the ceramic substrate next to the holes. 2.根据权利要求1所述的陶瓷基板,其特征在于:容孔内填充有导电胶。2. The ceramic substrate according to claim 1, wherein the cavity is filled with conductive glue. 3.根据权利要求1所述的陶瓷基板,其特征在于:功能性电子组件上具有一层保护层。3. The ceramic substrate according to claim 1, wherein a protective layer is provided on the functional electronic component. 4.根据权利要求2所述的陶瓷基板,其特征在于:导电胶上方可连接接脚金属或凸块电极。4 . The ceramic substrate according to claim 2 , wherein pin metal or bump electrodes can be connected to the top of the conductive adhesive. 5.根据权利要求1所述的陶瓷基板,其特征在于:容孔下端具有未断裂的切割线。5. The ceramic substrate according to claim 1, wherein the lower end of the cavity has an unbroken cutting line.
CN02237924U 2002-06-18 2002-06-18 Assembly component ceramic substrate Expired - Fee Related CN2559100Y (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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