Multi-channel portable leakage field fault in material detector
Technical field:
The utility model relates to a kind of multi-channel portable leakage field fault in material detector, belongs to the fault in material Non-Destructive Testing
Technical field.
Background technology:
In the prior art, application number is 95212309 patented product steel pipe magnetic flux leakage testing device, adopt the dc magnetization mode, set upright clamp system, circumferential defect testing agency and axial flaw testing agency, and devices such as control desk, testing circuit and warning, demonstration, marking are formed by front and back two.Set upright before the steel pipe of advancing passes the rotating magnetic field of the fixed magnetic field of V-arrangement up and down wheel, circumferential defect testing agency of clamp system and hyperchannel probe, axial flaw testing agency and hyperchannel probe, after set upright the wheel of V-arrangement up and down of clamp system.Upwards distribute in detected week or axially go up promptly report to the police after the defective that distributes, demonstration, marking.
The innovation and creation content:
The purpose of this utility model is actual a kind of multi-channel portable leakage field fault in material detector, adopts high-performance permanent magnet to make source of magnetization, and forms closed magnetic circuit by magnetic conductive pole piece and tested workpiece, strengthens the magnetization effect, reduces the overall system power consumption simultaneously.
The multi-channel portable leakage field fault in material detector of the utility model design comprises crossbeam, column, cam, dividing plate, permanent magnet, wedge, yoke, magnetic pole piece and hyperchannel probe.Dividing plate is fixed on the middle part of cabinet; Permanent magnet is fixed on the bottom of dividing plate central authorities, hyperchannel probe and permanent magnet relative fixed; Two yokes and two symmetrical respectively both sides that are placed on permanent magnet of magnetic pole piece, and be fixed on mould dividing plate and the cabinet.Wedge is inserted in the yoke of permanent magnet both sides symmetrically, an end relative fixed of wedge and column, and the other end of column is fixed on the crossbeam, and the two ends of crossbeam are inserted in the guide groove of cabinet two side, and crossbeam central authorities are provided with concave point, and this concave point and cam meshing close.
The multi-channel portable leakage field fault in material detector of the utility model design adopts high-performance permanent magnet to make source of magnetization, and forms closed magnetic circuit by magnetic conductive pole piece and tested workpiece, strengthens the magnetization effect, reduces the overall system power consumption simultaneously; Two wedges and the corresponding connecting rod structure can disconnect easily, closed magnetic circuit are convenient to detector and are lifted from workpiece; Adopt battery as power supply; Detect steel pipe inside and outside wall defective or corrosion simultaneously; Can reach 16 hyperchannel probes of arranging along the detection faces direction and be used for detection of vertical in the detection faces stray field, hyperchannel can be formed the influence of mode to avoid environmental magnetic field to disturb of differential amplification; Big slowly etch pit defective can be found to change perpendicular to the variation of the hyperchannel probe detection level direction leakage flux of detection faces direction layout in a plurality of edges.
Description of drawings:
Fig. 1 is the structural representation of the detector of the utility model design.
Fig. 2 is an outer wall groove flaw indication oscillogram.
Fig. 3 is an inner wall groove flaw indication oscillogram.
Fig. 4 is the defective hole signal waveforms.
Among Fig. 1, the 1st, guide groove, the 2nd, crossbeam, the 3rd, column, the 4th, cam, the 5th, cabinet, the 6th, attachment screw, the 7th, cabinet dividing plate, the 8th, yoke, the 9th, magnetic pole piece, the 10th, wedge, the 11st, hyperchannel probe, the 12nd, permanent magnet, the 13rd, tested workpiece.
Embodiment:
As shown in Figure 1, the multi-channel portable leakage field fault in material detector of the utility model design comprises crossbeam 2, column 3, cam 4, dividing plate 7, permanent magnet 12, wedge 10, yoke 8, magnetic pole piece 9 and hyperchannel probe 11.Dividing plate 7 is fixed on the middle part of cabinet 5; Permanent magnet 12 is fixed on the bottom of dividing plate 7 central authorities, hyperchannel probe 11 and permanent magnet 12 relative fixed.Two yokes 8 and two symmetrical respectively both sides that are placed on permanent magnet 12 of magnetic pole piece 9, and be fixed on mould dividing plate 7 and the cabinet 5.Wedge 10 is inserted in the yoke 8 of permanent magnet 12 both sides symmetrically, one end relative fixed of wedge 10 and column 3, the other end of column 3 is fixed on the crossbeam 2, and the two ends of crossbeam are inserted in the guide groove 1 of cabinet two side, crossbeam central authorities are provided with concave point, and this concave point is meshed with cam 4.
The leakage field fault in material detector of the utility model design, the central authorities that adopt a permanent magnet to be placed on magnetic circuit carry out local magnetized to workpiece, two yokes (containing wedge) that permanent magnet, symmetry are placed and two magnetic pole pieces form half " mouth " font, detected workpiece is placed on below two magnetic pole pieces, thereby forms the magnetic circuit of a closure.Whole magnetizable body is installed in the Lower Half of cabinet, detects the centre position that is installed in the cabinet Lower Half with the hyperchannel probe.Near on the yoke on permanent magnet both sides a wedge is being arranged respectively, wedge is by column and the crossbeam interlock that is positioned at the cabinet first half, there is a cam top in the middle of the crossbeam, and rotating cam can drive crossbeam and column moves up and down wedge, thereby finishes the closure and the disconnection of magnetic circuit.
The detector course of work is: open the detector power switch, system powers on.Detector is put on the workpiece, and rotating cam makes the magnetic circuit closure.Along surface of the work move detector (translational speed<2m/s), when dangerous defective, detector sends alerting signal, and on LCDs the display defect waveform.When having detected a workpiece, need transfer to when detecting on another workpiece, disconnect magnetic circuit and can carry out the transfer of workpiece easily.Effect:
By adopting high-performance permanent magnet to make source of magnetization, adopt Low-power Technology and lcd technology, adopt battery as power supply, succeed in developing a kind of portable Magnetic Flux Leakage Inspecting instrument.Detector can detect steel pipe inside and outside wall defective or corrosion simultaneously by a scanning, and port number can reach 16.Accompanying drawing 2,3,4 is respectively steel pipe (wall thickness 5mm, diameter 55mm) outer wall groove defective (groove width 0.5mm, dark 0.2mm), the signal waveform of inner wall groove defective (groove width 0.5mm, dark 0.2mm) and hole defect (diameter is the through hole of 0.5mm).Detector is surveyed the magnetic precision can reach 0.1Ga, and the hyperchannel probe that along continuous straight runs is arranged can find to change big slowly etch pit.