CN2484564Y - Chromatographic apparatus of analog moving bed with open loop structure - Google Patents
Chromatographic apparatus of analog moving bed with open loop structure Download PDFInfo
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Abstract
一种开环结构的模拟移动床色谱装置,是由多根相同的填充了吸附剂的色谱柱串联成为具有首端和尾端并定时移动的开环结构,只配备两台泵稳定地向装置输入洗脱液和进样液,压力分布从开环的首端向尾端单调递减。在装置的管路上配备过滤器、止回阀、压力监测、恒温保持等构件,在输出管路上配备检测出口溶液浓度和纯度的仪器进行控制。它特别适用于色谱填料为细颗粒手性固定相并在较高工作压力下进行对映体选择性分离,尤其是外消旋体拆分的领域。
A simulated moving bed chromatographic device with an open-loop structure, which consists of multiple identical chromatographic columns filled with adsorbents connected in series to form an open-loop structure with a head end and a tail end that move regularly. When the eluent and sample liquid are input, the pressure distribution decreases monotonically from the beginning to the end of the open loop. The pipeline of the device is equipped with components such as filters, check valves, pressure monitoring, and constant temperature maintenance, and the output pipeline is equipped with instruments for detecting the concentration and purity of the outlet solution for control. It is especially suitable for the field where the chromatographic filler is a fine-grained chiral stationary phase and the enantioselective separation is carried out under a relatively high working pressure, especially the separation of the racemate.
Description
本实用新型涉及包含有以吸附剂来处理液体的分离装置。The utility model relates to a separation device which contains an adsorbent to process liquid.
具备生产率高、洗脱液消耗少、便于自动化连续生产等优势的模拟移动床色谱装置是现代化工分离技术中的一项新技术。它是由美国UOP公司发明(US2985589)并开发成功的,称为Sorbex技术。年产万吨或千吨规模的大型工业装置在石油加工、食品工业等领域已成功应用。The simulated moving bed chromatography device, which has the advantages of high productivity, low eluent consumption, and convenience for automatic continuous production, is a new technology in modern chemical separation technology. It was invented and successfully developed by UOP Company of the United States (US2985589), called Sorbex technology. Large-scale industrial devices with an annual output of 10,000 tons or 1,000 tons have been successfully applied in petroleum processing, food industry and other fields.
现有的模拟移动床色谱装置是将垂直的固定床吸附塔分为均匀的多个塔节或是将多根相同的填充了吸附剂的色谱柱串联起来,并通过流体循环泵构成一个无首端和尾端的闭环结构。每个塔节或每根色谱柱均设有物料的进出口,并按照一定的时间间隔通过旋转阀的旋转或阀门的切换沿着流动相的流动方向向前移动一个塔节或是一根色谱柱来改变物料的进出口位置,以此来模拟固定相与流动相之间的逆流移动,通过吸附剂的选择性吸附分离,实现强吸附性组分(可包括一种或几种成分)与弱吸附性组分(可包括一种或几种成分)的连续分离,因此它特别适合分离那些用常规分离方法难以分离的二元混合物。模拟移动床色谱这种模拟逆流操作的基本特性,一方面保持了固定床间歇制备色谱的优点,设备简单,避免了实现填料真正逆流的困难;另一方面则体现了逆流的优点,能够增大液固间的传质推动力,更充分地利用填料,从而从根本上提高色谱的分离效率。The existing simulated moving bed chromatographic device divides the vertical fixed bed adsorption tower into uniform multiple tower sections or connects multiple identical chromatographic columns filled with adsorbent in series, and forms a headless column through a fluid circulation pump. closed-loop structure at the end and end. Each tower section or each chromatographic column is equipped with a material inlet and outlet, and moves forward a tower section or a chromatographic column along the flow direction of the mobile phase through the rotation of the rotary valve or the switching of the valve according to a certain time interval. The position of the inlet and outlet of the material can be changed by using the column, so as to simulate the countercurrent movement between the stationary phase and the mobile phase. Through the selective adsorption and separation of the adsorbent, the strong adsorption component (including one or several components) can be separated from the Continuous separation of weakly adsorbed components (may include one or several components), so it is especially suitable for separating binary mixtures that are difficult to separate by conventional separation methods. The basic characteristics of the simulated countercurrent operation of simulated moving bed chromatography, on the one hand, maintains the advantages of fixed bed batch preparation chromatography, the equipment is simple, and avoids the difficulty of realizing the real countercurrent of packing; on the other hand, it reflects the advantages of countercurrent, which can increase The driving force of mass transfer between liquid and solid can make full use of the filler, thereby fundamentally improving the separation efficiency of chromatography.
闭环结构的模拟移动床色谱装置的不足之处是一般至少需要配备三台泵,包括向装置输入新鲜洗脱液的泵和向装置输入进样液的泵,此外必须配备循环泵,循环泵固定在连接塔底与塔顶的管路上或是固定在连接两根相邻色谱柱的特定管路上,循环泵的工作压力、工作流量和所输送溶液的成份都随着物料进出口位置的移动而变化,装置内部压力分布的变化也十分复杂。上述循环泵的工作压力、工作流量、工作介质以及装置内部的压力分布均不断变化的不足之处,对于工作压力较低的装置影响不大,设备实现方面也比较简单。现有的年产万吨或千吨规模的大型工业装置由于采用粗颗粒的沸石分子筛或离子交换树脂,系统工作压力较低,所以往往采用闭环结构。The disadvantage of the simulated moving bed chromatography device with closed-loop structure is that it generally needs to be equipped with at least three pumps, including the pump for inputting fresh eluent to the device and the pump for inputting sample liquid to the device. In addition, a circulation pump must be equipped, and the circulation pump is fixed. On the pipeline connecting the bottom and the top of the tower or fixed on a specific pipeline connecting two adjacent chromatographic columns, the working pressure, working flow rate and the composition of the delivered solution of the circulating pump all change with the movement of the inlet and outlet positions of the materials. The change of pressure distribution inside the device is also very complicated. The working pressure, working flow, working medium and pressure distribution inside the device of the above-mentioned circulating pump are constantly changing, which has little effect on devices with low working pressure, and the equipment implementation is relatively simple. The existing large-scale industrial devices with an annual output of 10,000 tons or 1,000 tons often adopt a closed-loop structure because of the use of coarse-grained zeolite molecular sieves or ion exchange resins, and the system has low working pressure.
当模拟移动床色谱装置缩小到年产吨级的生产规模并应用到高附加值产品的对映体选择性分离特别是各种外消旋体拆分的领域,由于对映体理化性质十分接近,在手性选择性填料上吸附的选择性差异也不大,为了实现分离的高效性,一般必须采用细颗粒的填料,甚至采用更细的高效液相色谱填料,因此系统工作压力往往较高。在上述的高压色谱分离系统中,循环泵的工作压力、工作流量、工作介质以及装置内部的压力分布均不断变化的闭环结构将对装置的设备实现尤其是循环泵提出苛刻的要求,增加了装置运行的难度和操作控制的复杂性,闭环结构的不足之处就变得十分严重。When the simulated moving bed chromatographic device is reduced to an annual production scale of tons and applied to the enantioselective separation of high value-added products, especially the field of various racemate resolution, due to the close physical and chemical properties of enantiomers , the selectivity difference of adsorption on chiral selective packing is not big, in order to achieve high efficiency of separation, it is generally necessary to use fine particle packing, or even finer HPLC packing, so the working pressure of the system is often higher . In the above-mentioned high-pressure chromatographic separation system, the closed-loop structure in which the working pressure, flow rate, working medium, and pressure distribution inside the device of the circulating pump are constantly changing will impose strict requirements on the realization of the device, especially the circulating pump, which increases the With the difficulty of operation and the complexity of operation control, the shortcomings of the closed-loop structure become very serious.
本实用新型的目的是由多根相同的填充了吸附剂的色谱柱串联成为具有首端和尾端并定时移动的开环结构的模拟移动床色谱装置,特别适用于色谱填料为细颗粒手性固定相并在较高工作压力下进行对映体选择性分离,尤其是外消旋体拆分的领域。The purpose of this utility model is to connect a plurality of identical chromatographic columns filled with adsorbents in series to form a simulated moving bed chromatographic device with an open-loop structure with a head end and a tail end that move regularly. Stationary phases and enantioselective separations at higher operating pressures, especially in the field of racemate resolution.
为了达到上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme that the utility model adopts is as follows:
1)填充了吸附剂的第1、2、3、4色谱柱的进口端分别接有一端相连的第1、5开关式阀门,第2、6开关式阀门,第3、7开关式阀门,第4、8开关式阀门;1) The inlet ends of the 1st, 2nd, 3rd, and 4th chromatographic columns filled with adsorbents are respectively connected with the 1st, 5th on-off valves, the 2nd, 6th on-off valves, the 3rd, 7th on-off valves, 4th and 8th on-off valves;
2)第1、2、3、4开关式阀门的另一端相连后,经进样液进口管路接进样液泵;第5、6、7、8开关式阀门的另一端相连后,经洗脱液进口管路接洗脱液泵;2) After the other ends of the
3)第1、2、3、4色谱柱的出口端分别接有一端相连的第9、13、17、18开关式阀门,第10、14、19、20开关式阀门,第11、15、21、22开关式阀门,第12、16、23、24开关式阀门;3) The outlets of the 1st, 2nd, 3rd, and 4th chromatographic columns are respectively connected with the 9th, 13th, 17th, and 18th on-off valves connected at one end, the 10th, 14th, 19th, and 20th on-off valves, and the 11th, 15th, and 20th on-off valves. 21, 22 switch valves, 12, 16, 23, 24 switch valves;
4)第9、10、11、12开关式阀门的另一端相连后接萃取液出口管路;第13、14、15、16开关式阀门的另一端相连后接残余液出口管路;第17、19、21、23开关式阀门的另一端相连后接洗脱液出口管路;4) The other ends of the 9th, 10th, 11th, and 12th on-off valves are connected to the extraction liquid outlet pipeline; the other ends of the 13th, 14th, 15th, and 16th on-off valves are connected to the residual liquid outlet pipeline; the 17th , 19, 21, 23 The other end of the on-off valve is connected and then connected to the eluent outlet pipeline;
5)第18、20、22、24开关式阀门的另一端分别经第1、2、3、4止回阀分别接第2、3、4、1色谱柱的进口端。5) The other ends of the 18th, 20th, 22nd, and 24th on-off valves are respectively connected to the inlet ports of the 2nd, 3rd, 4th, and 1st chromatographic columns through the 1st, 2nd, 3rd, and 4th check valves.
本实用新型的优点是:它由多根相同的填充了吸附剂的色谱柱串联成为具有首端和尾端并定时移动的开环结构,只配备两台泵均以稳定的工作压力、工作流量、工作介质向装置分别输入洗脱液和进样液,装置内部的压力分布从开环结构的首端向尾端单调递减。在装置的输入管路和色谱柱连接管路上配备过滤器、止回阀、压力监测、恒温保持等构件,在装置萃取液、残余液和洗脱液的输出管路上配备在线检测出口溶液浓度和纯度的仪器并实现产品质量和操作参数的控制。装置设备简单,成本低,操作方便,运行性能稳定可靠,使用范围广,特别适用于色谱填料为细颗粒手性固定相并在较高工作压力下进行对映体选择性分离,尤其是外消旋体拆分的领域。The utility model has the advantages that: it consists of multiple identical chromatographic columns filled with adsorbents connected in series to form an open-loop structure with a head end and a tail end that move regularly, and only two pumps are equipped with stable working pressure and working
下面结合附图,通过对实施例的描述给出本实用新型的细节。Below in conjunction with accompanying drawing, provide the detail of the utility model by the description to embodiment.
附图说明:Description of drawings:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的工艺流程图;Fig. 2 is a process flow diagram of the utility model;
图3是强吸附性组分与弱吸附性组分沿四带的浓度分布谱图;Fig. 3 is the concentration distribution spectrogram of strong adsorption component and weak adsorption component along four bands;
图4是萃取液出口溶液中强吸附性组分浓度与弱吸附性组分浓度随时间的变化关系;Fig. 4 is the variation relation with time of strongly adsorbable component concentration and weakly adsorbable component concentration in extract solution outlet solution;
图5是残余液出口溶液中弱吸附性组分浓度与强吸附性组分浓度随时间的变化关系。Fig. 5 is the relationship between the concentration of weakly adsorbed components and the concentration of strongly adsorbed components in the residual liquid outlet solution over time.
如图1所示,具有四带且每带均有一根色谱柱的开环结构的模拟移动床色谱装置包括:As shown in Figure 1, an open-loop simulated moving bed chromatography setup with four bands, each with a column, consists of:
1)填充了吸附剂的第1、2、3、4色谱柱的进口端分别接有一端相连的第1、5开关式阀门V1、V5,第2、6开关式阀门V2、V6,第3、7开关式阀门V3、V7,第4、8开关式阀门V4、V8;1) The inlets of the 1st, 2nd, 3rd, and 4th chromatographic columns filled with adsorbents are respectively connected with the 1st, 5th on-off valves V1, V5, the 2nd, 6th on-off valves V2, V6, the 3rd , 7 on-off valves V3, V7, 4th, 8th on-off valves V4, V8;
2)第1、2、3、4开关式阀门V1、V2、V3、V4的另一端相连后,经进样液进口管路14接进样液泵9,进样液泵9的入口与进样液槽7连接;第5、6、7、8开关式阀门V5、V6、V7、V8的另一端相连后,经洗脱液进口管路13接洗脱液泵8,洗脱液泵8的入口与洗脱液槽6的一端连接,洗脱液槽6的另一端分两路,一路接新鲜洗脱液槽5,另一路接第25开关式阀门V25;2) After the other ends of the switch valves V1, V2, V3, and V4 of No. 1, 2, 3, and 4 are connected, they are connected to the sample liquid pump 9 through the sample liquid inlet pipeline 14, and the inlet of the sample liquid pump 9 is connected to the inlet The sample liquid tank 7 is connected; after the other ends of the 5th, 6th, 7th, and 8th switching valves V5, V6, V7, and V8 are connected, they are connected to the eluent pump 8 through the eluent inlet pipeline 13, and the eluent pump 8 The inlet of the inlet is connected to one end of the eluent tank 6, and the other end of the eluent tank 6 is divided into two routes, one of which is connected to the fresh eluent tank 5, and the other is connected to the 25th on-off valve V25;
3)第1、2、3、4色谱柱的出口端分别接有一端相连的第9、13、17、18开关式阀门V9、V13、V17、V18,第10、14、19、20开关式阀门V10、V14、V19、V20,第11、15、21、22开关式阀门V11、V15、V21、V22,第12、16、23、24开关式阀门V12、V16、V23、V24;3) The outlets of the 1st, 2nd, 3rd, and 4th chromatographic columns are respectively connected with the 9th, 13th, 17th, 18th on-off valves V9, V13, V17, V18, and the 10th, 14th, 19th, 20th on-off valves Valves V10, V14, V19, V20, No. 11, 15, 21, 22 on-off valves V11, V15, V21, V22, No. 12, 16, 23, 24 on-off valves V12, V16, V23, V24;
4)第9、10、11、12开关式阀门V9、V10、V11、V12的另一端相连后接萃取液出口管路17;第13、14、15、16开关式阀门V13、V14、V15、V16的另一端相连后接残余液出口管路18;第17、19、21、23开关式阀门V17、V19、V21、V23的另一端相连后接洗脱液出口管路19;4) The other ends of the 9th, 10, 11, and 12 on-off valves V9, V10, V11, and V12 are connected to the extraction liquid outlet pipeline 17; the 13th, 14, 15, and 16 on-off valves V13, V14, V15, The other end of V16 is connected to the residual liquid outlet pipeline 18; the other ends of the 17th, 19, 21, and 23 switch valves V17, V19, V21, and V23 are connected to the other end of the eluent outlet pipeline 19;
5)第18、20、22、24开关式阀门V18、V20、V22、V24的另一端分别经第1、2、3、4止回阀Z1、Z2、Z3、Z4分别接第2、3、4、1色谱柱的进口端,在相邻色谱柱连接管路16上均安装止回阀可以有效防止流体在强制流动过程中发生返混和交叉污染现象。5) The other ends of switch valves V18, V20, V22 and V24 of No. 18, 20, 22 and 24 are respectively connected to No. 2, 3 and 4 check valves Z1, Z2, Z3 and Z4 respectively 4. At the inlet end of the chromatographic column, a check valve is installed on the connecting pipeline 16 of the adjacent chromatographic column, which can effectively prevent back-mixing and cross-contamination of the fluid during the forced flow process.
开环结构的模拟移动床色谱装置还包括:The simulated moving bed chromatographic device with open-loop structure also includes:
1)在萃取液出口管路17上,依次接有第1流量测量仪表B1、第1流量调节阀C1、第1紫外检测器D1、第1旋光仪E1后,分成两路,一路经第27开关式阀门V27接萃取液槽20,另一路经第28开关式阀门V28接回收液槽22;1) After the extraction liquid outlet pipeline 17 is connected with the first flow measuring instrument B1, the first flow regulating valve C1, the first ultraviolet detector D1, and the first polarimeter E1 in sequence, it is divided into two paths, and one path passes through the 27th The on-off valve V27 is connected to the extraction liquid tank 20, and the other path is connected to the extraction liquid tank 22 through the 28th on-off valve V28;
2)在残余液出口管路18上,依次接有第2流量测量仪表B2、第2流量调节阀C2、第2紫外检测器D2、第2旋光仪E2后,分成两路,一路经第29开关式阀门V29接残余液槽21,另一路经第30开关式阀门V30接回收液槽22;2) After the residual liquid outlet pipeline 18 is connected with the second flow measuring instrument B2, the second flow regulating valve C2, the second ultraviolet detector D2, and the second polarimeter E2 in sequence, it is divided into two paths, and one path passes through the 29th polarimeter. The on-off valve V29 is connected to the residual liquid tank 21, and the other path is connected to the recovery liquid tank 22 through the 30th on-off valve V30;
3)在洗脱液出口管19上,接有第3紫外检测器D3后,分成两路,一路经第25开关式阀门V25接洗脱液槽6,另一路经第26开关式阀门V26接回收液槽22。3) After the eluent outlet pipe 19 is connected with the third ultraviolet detector D3, it is divided into two paths, one path is connected to the eluent tank 6 through the 25th on-off valve V25, and the other path is connected to the eluent tank 6 through the 26th on-off valve V26. Recovery tank 22.
在洗脱液进口管路13上依次接有过滤器10、恒温槽12;在进样液进口管路14上依次接有过滤器11、恒温槽12;在洗脱液进口管路与进样液进口管路上安装过滤器可以有效防止液体中夹带的固体颗粒杂质进入装置堵塞色谱柱。A filter 10 and a constant temperature tank 12 are sequentially connected to the eluent inlet pipeline 13; a filter 11 and a constant temperature tank 12 are sequentially connected to the sample liquid inlet pipeline 14; Installing a filter on the liquid inlet pipeline can effectively prevent the solid particle impurities entrained in the liquid from entering the device and clogging the chromatographic column.
在第1、2、3、4色谱柱的进口端分别接有第1、2、3、4压力传感器A1、A2、A3、A4;第1、2、3、4色谱柱均包有夹套15。The inlet ports of the 1st, 2nd, 3rd, 4th chromatographic columns are respectively connected with the 1st, 2nd, 3rd, 4th pressure sensors A1, A2, A3, A4; the 1st, 2nd, 3rd, 4th chromatographic columns are all covered with jackets 15.
第17、18两个开关式阀门V17、V18,第19、20两个开关式阀门V19、V20,第21、22两个开关式阀门V21、V22,第23、24两个开关式阀门V23、V24分别为一个二位式三通阀。The 17th and 18th on-off valves V17 and V18, the 19th and 20th on-off valves V19 and V20, the 21st and 22nd on-off valves V21 and V22, the 23rd and 24th on-off valves V23, V24 is a two-position three-way valve respectively.
四带中各带所含色谱柱数目为一根或多根,装置的色谱柱总数在4~36之间。Each of the four bands contains one or more chromatographic columns, and the total number of chromatographic columns in the device is between 4 and 36.
上述装置中所有在线检测信号包括温度、压力、流量、紫外检测器检测信号、旋光仪检测信号等,与所有控制信号包括流量调节阀、开关式阀门、泵、恒温槽等设备的控制信号,都通过信号电缆与计算机监控系统连接。计算机监控系统主要实现以下几项功能:All online detection signals in the above devices include temperature, pressure, flow, ultraviolet detector detection signals, polarimeter detection signals, etc., and all control signals include control signals of flow regulating valves, on-off valves, pumps, constant temperature baths and other equipment. Connect with computer monitoring system through signal cable. The computer monitoring system mainly realizes the following functions:
1、计算机监控系统通过安装在每根色谱柱进口端的压力传感器A1、A2、A3、A4,在线监测装置内部的压力分布。当装置内部的压力分布出现异常时,表明装置出现堵塞或泄漏等故障,监控系统给出压力报警信号。当装置压力超高时,监控系统令装置所有泵停止工作,达到保护装置的目的。1. The computer monitoring system monitors the pressure distribution inside the device online through the pressure sensors A1, A2, A3, and A4 installed at the inlet end of each chromatographic column. When the pressure distribution inside the device is abnormal, it indicates that the device has a fault such as blockage or leakage, and the monitoring system will give a pressure alarm signal. When the pressure of the device is too high, the monitoring system stops all the pumps of the device to protect the device.
2、计算机监控系统通过监控恒温槽12和色谱柱夹套15内流体介质的温度,保证装置在操作温度下恒温工作。2. The computer monitoring system ensures that the device works at a constant temperature at the operating temperature by monitoring the temperature of the fluid medium in the constant temperature tank 12 and the chromatographic column jacket 15 .
3、计算机监控系统通过串联在洗脱液出口管路19上的紫外检测器D3,在线检测洗脱液出口溶液中两个对映体浓度之和。在正常操作条件下,紫外检测器信号平坦,开第25开关式阀门V25同时关第26开关式阀门V26,洗脱液出口溶液接近纯洗脱液,可以与从新鲜洗脱液槽5补充的新鲜洗脱液混合后供给洗脱液泵8,实现洗脱液重复利用的目的。紫外检测器的任何显著变化都表明出现了问题,可能源于系统扰动(流量扰动、温度变化等等)或源于故障(色谱柱老化等等)或源于不理想的操作条件。在检查并解决问题的所需时间里,关第25开关式阀门V25同时开第26开关式阀门V26,使受到污染的洗脱液流入回收液槽22,而洗脱液进口全部采用新鲜洗脱液。该保护措施可以预防污染扩散到整个系统,特别有利于问题的迅速解决。3. The computer monitoring system detects online the sum of the concentrations of the two enantiomers in the eluent outlet solution through the ultraviolet detector D3 connected in series with the eluent outlet pipeline 19 . Under normal operating conditions, the signal of the ultraviolet detector is flat, the 25th on-off valve V25 is opened and the 26th on-off valve V26 is closed at the same time, the eluent outlet solution is close to pure eluent, which can be supplemented with fresh eluent tank 5 The fresh eluent is mixed and supplied to the eluent pump 8 to achieve the purpose of reusing the eluent. Any significant change in the UV detector indicates that something is wrong, either from system disturbances (flow disturbances, temperature changes, etc.) or from malfunctions (column aging, etc.) or from suboptimal operating conditions. In the time needed to check and solve the problem, close the 25th on-off valve V25 and open the 26th on-off valve V26 at the same time, so that the polluted eluent flows into the recovery liquid tank 22, and all the eluent inlets are freshly eluted liquid. This safeguard prevents contamination from spreading throughout the system and is especially useful for prompt resolution of problems.
4、计算机监控系统通过同时串联在萃取液出口管路17上的紫外检测器D1与旋光仪E1,在线检测两个对映体浓度之和与两个对映体浓度之差,从而计算出萃取液中目标产物强吸附性对映体的浓度和纯度。在正常操作条件下,开第27开关式阀门V27同时关第28开关式阀门V28,将合格产品流入萃取液槽20。当目标产物强吸附性对映体的纯度低于指标时,关第27开关式阀门V27同时开第28开关式阀门V28,将不合格产品流入回收液槽22,从而确保在装置开车时或运行出现问题时不会令不合格产品污染萃取液槽中的合格产品。4. The computer monitoring system detects the sum of the concentrations of the two enantiomers and the difference between the concentrations of the two enantiomers online through the ultraviolet detector D1 and the polarimeter E1 connected in series on the outlet pipeline 17 of the extract, thereby calculating the extraction The concentration and purity of the highly adsorbed enantiomer of the target product in the solution. Under normal operating conditions, open the 27th on-off valve V27 and close the 28th on-off valve V28 at the same time, and the qualified product will flow into the extraction liquid tank 20. When the purity of the strongly adsorbed enantiomer of the target product is lower than the target, close the 27th on-off valve V27 and open the 28th on-off valve V28 at the same time, and the unqualified products will flow into the recovery liquid tank 22, thereby ensuring that when the device is started or running When a problem occurs, the unqualified product will not contaminate the qualified product in the extraction liquid tank.
5、计算机监控系统通过同时串联在残余液出口管路18上的紫外检测器D2与旋光仪E2,在线检测两个对映体浓度之和与两个对映体浓度之差,从而计算出残余液中目标产物弱吸附性对映体的浓度和纯度。在正常操作条件下,开第29开关式阀门V29同时关第30开关式阀门V30,将合格产品流入残余液槽21。当目标产物弱吸附性对映体的纯度低于指标时,关第29开关式阀门V29同时开第30开关式阀门V30,将不合格产品流入回收液槽22,从而确保在装置开车时或运行出现问题时不会令不合格产品污染残余液槽中的合格产品。5. The computer monitoring system detects the sum of the two enantiomer concentrations and the difference between the two enantiomer concentrations online through the ultraviolet detector D2 and the polarimeter E2 connected in series on the residual liquid outlet pipeline 18, thereby calculating the residual The concentration and purity of the weakly adsorbed enantiomer of the target product in the solution. Under normal operating conditions, the 29th on-off valve V29 is opened and the 30th on-off valve V30 is closed at the same time, so that qualified products flow into the residual liquid tank 21 . When the purity of the weakly adsorbed enantiomer of the target product is lower than the target, close the 29th on-off valve V29 and open the 30th on-off valve V30 at the same time, and unqualified products will flow into the recovery liquid tank 22, thereby ensuring that when the device is started or running In the event of a problem, non-conforming product will not contaminate the acceptable product in the residual liquid tank.
6、计算机监控系统控制整个装置物料进出口的流量。监控系统通过洗脱液泵8与进样液泵9分别控制洗脱液进口流量与进样液进口流量;通过流量测量仪表B1、B2与流量调节阀C1、C2构成的流量测控组合,采用PID控制策略控制阀门的开度来分别调节萃取液出口流量和残余液出口流量,其中流量测量仪表B1、B2选用科氏(Coriolis)质量流量计最为合适。而洗脱液出口流量则由装置物流进出的总物料平衡限定,无需控制其流量的构件。6. The computer monitoring system controls the flow of materials in and out of the entire device. The monitoring system controls the inlet flow rate of the eluent and the inlet flow of the sample liquid through the eluent pump 8 and the sample liquid pump 9 respectively; through the flow measurement and control combination composed of the flow measuring instruments B1 and B2 and the flow regulating valves C1 and C2, the PID The control strategy controls the opening of the valve to adjust the outlet flow of the extraction liquid and the outlet flow of the residual liquid respectively. The Coriolis mass flowmeter is the most suitable choice for the flow measurement instruments B1 and B2. The eluent outlet flow rate is limited by the total material balance of the flow in and out of the device, and there is no need for components to control its flow rate.
7、计算机监控系统按照一定的时间间隔沿着流体流动方向通过实施阀门切换将装置的所有五个物料进出口以一根色谱柱为单位移动,使所有色谱柱串联成为具有首端和尾端并定时移动的开环结构。对于如图1所示的由四根色谱柱构成的开环结构的模拟移动床色谱装置,阀门切换的实施是通过计算机监控系统同时改变从第1到第24的所有24只开关式阀门的开与关的状态来实现的。7. The computer monitoring system moves all five material inlets and outlets of the device in units of one chromatographic column by implementing valve switching along the fluid flow direction at a certain time interval, so that all chromatographic columns are connected in series with a head end and a tail end. An open-loop structure for timed movement. For the simulated moving bed chromatographic device with an open-loop structure composed of four chromatographic columns as shown in Figure 1, the implementation of valve switching is to change the opening and closing of all 24 on-off valves from the first to the 24th at the same time through the computer monitoring system. and off state to achieve.
图2是本实用新型的工艺流程图,按照实施阀门切换的先后顺序有四种不同的工作状态,即图2(A)、图2(B)、图2(C)与图2(D),现分述如下:Fig. 2 is a process flow chart of the present utility model, and there are four different working states according to the sequence of implementing valve switching, namely Fig. 2 (A), Fig. 2 (B), Fig. 2 (C) and Fig. 2 (D) , are described as follows:
图2(A)的工作状态对应于图1装置从第1到第24的所有24只开关式阀门中,只有第3、5、9、15、18、20、22、23开关式阀门V3、V5、V9、V15、V18、V20、V22、V23处于开状态,其他16只开关式阀门处于关状态。此时,装置的首端为第1色谱柱的进口端,装置的尾端为第4色谱柱的出口端。洗脱液由第1色谱柱的进口端进入装置,流经第1色谱柱后输出部分液体作为萃取液,剩下的液体流经第2色谱柱后与进样液汇合,汇合后的液体流经第3色谱柱后输出部分液体作为残余液,剩下的液体流经第4色谱柱后流出。The working state of Fig. 2 (A) corresponds to all 24 on-off valves from the 1st to the 24th of the device in Fig. 1, only the 3rd, 5, 9, 15, 18, 20, 22, 23 on-off valves V3, V5, V9, V15, V18, V20, V22, V23 are in the open state, and the other 16 on-off valves are in the closed state. At this time, the head end of the device is the inlet end of the first chromatographic column, and the tail end of the device is the outlet end of the fourth chromatographic column. The eluent enters the device from the inlet of the first chromatographic column, and after passing through the first chromatographic column, part of the liquid is output as the extract, and the remaining liquid flows through the second chromatographic column and merges with the injection liquid, and the merged liquid flows After passing through the third chromatographic column, part of the liquid is output as residual liquid, and the remaining liquid flows out after passing through the fourth chromatographic column.
图2(B)的工作状态对应于图1装置从第1到第24的所有24只开关式阀门中,只有第4、6、10、16、17、20、22、24开关式阀门V4、V6、V10、V16、V17、V20、V22、V24处于开状态,其他16只开关式阀门处于关状态。此时,装置的首端为第2色谱柱的进口端,装置的尾端为第1色谱柱的出口端。洗脱液由第2色谱柱的进口端进入装置,流经第2色谱柱后输出部分液体作为萃取液,剩下的液体流经第3色谱柱后与进样液汇合,汇合后的液体流经第4色谱柱后输出部分液体作为残余液,剩下的液体流经第1色谱柱后流出。The working state of Fig. 2 (B) corresponds to all 24 on-off valves from the 1st to the 24th of the device in Fig. 1, only the 4th, 6, 10, 16, 17, 20, 22, 24 on-off valves V4, V6, V10, V16, V17, V20, V22, V24 are in the open state, and the other 16 on-off valves are in the closed state. At this time, the head end of the device is the inlet end of the second chromatographic column, and the tail end of the device is the outlet end of the first chromatographic column. The eluent enters the device from the inlet port of the second chromatographic column, and after passing through the second chromatographic column, part of the liquid is output as the extraction liquid, and the remaining liquid flows through the third chromatographic column and merges with the injection liquid, and the merged liquid flows After passing through the fourth chromatographic column, part of the liquid is output as the residual liquid, and the remaining liquid flows out after passing through the first chromatographic column.
图2(C)的工作状态对应于图1装置从第1到第24的所有24只开关式阀门中,只有第1、7、11、13、18、19、22、24开关式阀门V1、V7、V11、V13、V18、V19、V22、V24处于开状态,其他16只开关式阀门处于关状态。此时,装置的首端为第3色谱柱的进口端,装置的尾端为第2色谱柱的出口端。洗脱液由第3色谱柱的进口端进入装置,流经第3色谱柱后输出部分液体作为萃取液,剩下的液体流经第4色谱柱后与进样液汇合,汇合后的液体流经第1色谱柱后输出部分液体作为残余液,剩下的液体流经第2色谱柱后流出。The working state of Fig. 2 (C) corresponds to all 24 on-off valves of the device in Fig. 1 from the 1st to the 24th, only the 1st, 7th, 11th, 13th, 18th, 19th, 22nd, 24th on-off valves V1, V7, V11, V13, V18, V19, V22, V24 are in the open state, and the other 16 on-off valves are in the closed state. At this time, the head end of the device is the inlet end of the third chromatographic column, and the tail end of the device is the outlet end of the second chromatographic column. The eluent enters the device from the inlet port of the third chromatographic column, and after passing through the third chromatographic column, part of the liquid is output as the extraction liquid, and the remaining liquid flows through the fourth chromatographic column and merges with the injection liquid, and the merged liquid flows After passing through the first chromatographic column, part of the liquid is output as residual liquid, and the remaining liquid flows out after passing through the second chromatographic column.
图2(D)的工作状态对应于图1装置从第1到第24的所有24只开关式阀门中,只有第2、8、12、14、18、20、21、24开关式阀门V2、V8、V12、V14、V18、V20、V21、V24处于开状态,其他16只开关式阀门处于关状态。此时,装置的首端为第4色谱柱的进口端,装置的尾端为第3色谱柱的出口端。洗脱液由第4色谱柱的进口端进入装置,流经第4色谱柱后输出部分液体作为萃取液,剩下的液体流经第1色谱柱后与进样液汇合,汇合后的液体流经第2色谱柱后输出部分液体作为残余液,剩下的液体流经第3色谱柱后流出。The working state of Fig. 2 (D) corresponds to all 24 on-off valves of the device in Fig. 1 from the 1st to the 24th, only the 2nd, 8, 12, 14, 18, 20, 21, 24 on-off valves V2, V8, V12, V14, V18, V20, V21, V24 are in the open state, and the other 16 on-off valves are in the closed state. At this time, the head end of the device is the inlet end of the fourth chromatographic column, and the tail end of the device is the outlet end of the third chromatographic column. The eluent enters the device from the inlet port of the fourth chromatographic column, and after passing through the fourth chromatographic column, part of the liquid is output as the extract, and the remaining liquid flows through the first chromatographic column and merges with the injection liquid, and the merged liquid flows After passing through the second chromatographic column, part of the liquid is output as residual liquid, and the remaining liquid flows out after passing through the third chromatographic column.
在装置处于图2(D)的工作状态时,再一次实施阀门切换后,装置的工作状态就回到图2(A)的工作状态,实现了由四根色谱柱构成的开环结构的模拟移动床色谱装置的一个循环操作周期。When the device is in the working state of Figure 2(D), after switching the valve again, the working state of the device will return to the working state of Figure 2(A), realizing the simulation of the open-loop structure composed of four chromatographic columns A cyclic operating cycle of a moving bed chromatography unit.
如图2所示,上述开环结构的模拟移动床色谱装置按照物料进出口位置划分为四带,同时各带均随物料进出口位置的移动而同步移动,各带所起的作用也不同,整个装置通过各带的协同工作完成分离操作过程:As shown in Figure 2, the simulated moving bed chromatographic device with open-loop structure is divided into four zones according to the position of the material inlet and outlet. The whole device completes the separation operation process through the cooperative work of each belt:
I带:位于洗脱液进口管路13与萃取液出口管路17之间,吸附了强吸附性组分的吸附剂从II带移入I带时,强吸附性组分被洗脱液进口管路13输入的新鲜洗脱液全部解吸出来,从萃取液出口管路17输出富集强吸附性组分的萃取液。I zone: located between the eluent inlet pipeline 13 and the extract solution outlet pipeline 17, when the adsorbent that has adsorbed the strongly adsorbed components moves from the II zone to the I zone, the strongly adsorbed components are absorbed by the eluent inlet pipe All the fresh eluent input from the pipeline 13 is desorbed, and the extract enriched in strongly adsorbable components is output from the extract outlet pipeline 17.
II带:位于萃取液出口管路17与进样液进口管路14之间,从III带移入的吸附剂和刚输入的新鲜进样液接触,吸附剂移入II带后同时吸附强吸附性组分与弱吸附性组分。从I带流入II带的液体中富集的强吸附性组分慢慢将吸附在II带吸附剂上的弱吸附性组分置换出来,使从II带流入III带的液体含弱吸附性组分浓度较大,而含强吸附性组分较多的吸附剂则移入I带。Zone II: Located between the extraction solution outlet pipeline 17 and the sample solution inlet pipeline 14, the adsorbent moved from the III zone is in contact with the fresh sample solution just input, and the adsorbent moves into the II zone and simultaneously adsorbs strong adsorption groups Partition weakly adsorbing components. The strongly adsorbed components enriched in the liquid flowing from zone I into zone II slowly replace the weakly adsorbed components adsorbed on the adsorbent in zone II, so that the liquid flowing from zone II into zone III contains weakly adsorbed components Adsorbents with higher concentrations and more strongly adsorbed components move into the I band.
III带:位于进样液进口管路14与残余液出口管路18之间,从IV带移入III带的吸附剂优先吸附进样液中的强吸附性组分和少量的弱吸附性组分,从残余液出口管路18输出富集弱吸附性组分的残余液。Band III: Located between the inlet line 14 of the sample liquid and the outlet line 18 of the residual liquid, the adsorbent moved from the IV band to the III band preferentially adsorbs the strongly adsorbed components and a small amount of weakly adsorbed components in the sample liquid , the residual liquid enriched in weakly adsorbable components is output from the residual liquid outlet pipeline 18 .
IV带:位于残余液出口管路18与洗脱液出口管路19之间,从I带移入IV带的解吸完全的吸附剂与从III带流入IV带的富集弱吸附性组分的液体接触,将液体中的弱吸附性组分完全吸附,使洗脱液出口输出的洗脱液中强弱两个组分的浓度均接近零,与从新鲜洗脱液槽5补充的洗脱液在洗脱液槽6混合后向I带输送,实现洗脱液重复利用的目的。IV zone: located between the residual liquid outlet pipeline 18 and the eluent outlet pipeline 19, the fully desorbed adsorbent that moves from the I zone into the IV zone and the liquid enriched in weakly adsorbed components that flows from the III zone into the IV zone contact, the weakly adsorbable components in the liquid are completely adsorbed, so that the concentration of the strong and weak components in the eluent output from the eluent outlet is close to zero, and the eluent added from the fresh eluent tank 5 After being mixed in the eluent tank 6, it is transported to belt I to realize the purpose of reusing the eluent.
图3是强吸附性组分与弱吸附性组分沿四带的浓度分布谱图,在正常工作状态下,在I带的出口端即萃取液出口处只有强吸附性组分,强吸附性组分在I带逆流体流动方向逐步下降,在I带的进口端降为零,同时强吸附性组分在III带也应顺流体流动方向逐步下降,在III带的出口端降为零,否则会随着残余液流失,并降低残余液中弱吸附性组分的产品纯度。在IV带的进口端即残余液出口处只有弱吸附性组分,弱吸附性组分在IV带顺流体流动方向逐步下降,在IV带的出口端即洗脱液出口处弱吸附性组分浓度降为零,同时弱吸附性组分在II带也应逆流体流动方向逐步下降,在II带的进口端降为零,否则会随着萃取液流失,并降低萃取液中强吸附性组分的产品纯度。强吸附性组分的谱带越过III带向IV带延伸,或弱吸附性组分的谱带越过II带向I带延伸,都表明装置的操作不良,目的产物强吸附性组分或弱吸附性组分的回收率和纯度下降,严重时甚至完全不能分离。Fig. 3 is the concentration distribution spectrogram of strongly adsorbing components and weakly adsorbing components along the four bands. Components gradually decrease in the direction of fluid flow in zone I, and drop to zero at the inlet end of zone I. At the same time, the strongly adsorbed components should also gradually decrease in the direction of fluid flow in zone III, and drop to zero at the outlet end of zone III. Otherwise, it will be lost with the residual liquid and reduce the product purity of weakly adsorbed components in the residual liquid. There are only weakly adsorbed components at the inlet of the IV zone, that is, at the outlet of the residual liquid, and the weakly adsorbed components gradually decline in the direction of fluid flow in the IV zone, and at the outlet of the IV zone, that is, at the outlet of the eluent, the weakly adsorbed components At the same time, the weakly adsorbed components in the II zone should also gradually decrease against the flow direction of the fluid, and drop to zero at the inlet of the II zone, otherwise they will be lost with the extract and reduce the concentration of the strongly adsorbed components in the extract. points of product purity. The band of the strongly adsorbed component extends from band III to band IV, or the band of weakly adsorbed component extends from band II to band I, which indicates that the operation of the device is poor, and the target product is strongly adsorbed or weakly adsorbed. The recovery rate and purity of the active components decrease, and in severe cases, they cannot even be separated at all.
图4是萃取液出口溶液中强吸附性组分浓度与弱吸附性组分浓度随时间的变化关系。两组分的浓度曲线均呈周期变化特性,在阀门切换时刻两组分的浓度均瞬间增大到最大值,然后渐渐减小,到下一个阀门切换时刻又瞬间增大。由于强吸附性组分浓度远大于弱吸附性组分浓度,所以萃取液富集了强吸附性组分。Figure 4 is the relationship between the concentration of strongly adsorbed components and the concentration of weakly adsorbed components in the outlet solution of the extract with time. The concentration curves of the two components are cyclically changing. At the valve switching moment, the concentration of the two components increases to the maximum value instantaneously, then gradually decreases, and increases instantaneously again at the next valve switching moment. Since the concentration of strongly adsorbed components is much greater than that of weakly adsorbed components, the extract is enriched with strongly adsorbed components.
图5是残余液出口溶液中弱吸附性组分浓度与强吸附性组分浓度随时间的变化关系。两组分的浓度曲线均呈周期变化特性,在阀门切换时刻两组分的浓度均瞬间降低到最小值,然后渐渐增大,到下一个阀门切换时刻又瞬间降低。由于弱吸附性组分浓度远大于强吸附性组分浓度,所以残余液富集了弱吸附性组分。Fig. 5 is the relationship between the concentration of weakly adsorbed components and the concentration of strongly adsorbed components in the residual liquid outlet solution over time. The concentration curves of the two components are cyclically changing. At the valve switching moment, the concentration of the two components decreases to the minimum value instantaneously, then increases gradually, and decreases instantaneously at the next valve switching moment. Since the concentration of weakly adsorbed components is much greater than that of strongly adsorbed components, the residual liquid is enriched with weakly adsorbed components.
上面对本实用新型的一个实施例进行了说明,但本实用新型并不仅限于上述的这种实施例。举例来说:An embodiment of the present invention has been described above, but the present invention is not limited to the above-mentioned embodiment. for example:
1、开环结构的模拟移动床色谱装置并不仅限于上述四根色谱柱构成的装置,上述四带中每带也可以含一根以上的色谱柱,同时各带所含色谱柱数目也可以不等,所以色谱柱总数必定大于或等于4,但一般来说色谱柱总数不超过36,所以构成开环结构的模拟移动床色谱装置的色谱柱总数在4~36之间并且不必是4的倍数。对于色谱柱总数大于4的开环结构的模拟移动床色谱装置,更多色谱柱、阀门和管路的连接关系可以由图1扩展得到,工作原理相同,按照一定的时间间隔沿着流体流动方向通过实施阀门切换将装置的所有五个物料进出口以一根色谱柱为单位移动,某些情形下也能以多根色谱柱为单位移动,但作为移动单位的色谱柱数目不得大于四带中任何一带所含的色谱柱数目。1. The simulated moving bed chromatographic device with open-loop structure is not limited to the device composed of the above four chromatographic columns. Each of the above four bands can also contain more than one chromatographic column, and the number of chromatographic columns contained in each band can also be varied. etc., so the total number of chromatographic columns must be greater than or equal to 4, but generally speaking, the total number of chromatographic columns does not exceed 36, so the total number of chromatographic columns constituting the simulated moving bed chromatography device with open-loop structure is between 4 and 36 and does not need to be a multiple of 4 . For a simulated moving bed chromatographic device with an open-loop structure with a total number of chromatographic columns greater than 4, the connection relationship between more chromatographic columns, valves and pipelines can be expanded from Figure 1, and the working principle is the same, along the direction of fluid flow at a certain time interval All five material inlets and outlets of the device can be moved in units of one chromatographic column by implementing valve switching, and in some cases can also be moved in units of multiple chromatographic columns, but the number of chromatographic columns used as a moving unit should not exceed four bands The number of columns contained in any one band.
2、开环结构的模拟移动床色谱装置所使用的阀门并不仅限于开关式阀门,举例来说,第17、18开关式阀门,第19、20开关式阀门,第21、22开关式阀门,第23、24开关式阀门,上述四对阀门中,由于任意一对阀门中的两个开关式阀门的开关状态始终相反,所以上述四对阀门特别适合用等效的四个二位式三通阀替代;再举例来说,也可以通过开关式阀门、二位式三通阀、多通阀、旋转阀或是上述各类阀门组合的通断切换来实现物料进出口位置的移动。2. The valves used in the simulated moving bed chromatography device with open-loop structure are not limited to on-off valves. For example, the 17th and 18th on-off valves, the 19th and 20th on-off valves, the 21st and 22nd on-off valves, The 23rd and 24th on-off valves, among the above four pairs of valves, since the switching states of the two on-off valves in any pair of valves are always opposite, the above four pairs of valves are especially suitable for using four equivalent two-position three-way valves. Valve replacement; for another example, the movement of the material inlet and outlet positions can also be realized by on-off switching of on-off valves, two-position three-way valves, multi-way valves, rotary valves, or combinations of the above-mentioned valves.
3、萃取液和残余液并不仅限于分别采用流量测量仪表与流量调节阀构成的流量测控组合从装置中输出,也可分别采用泵从装置中输出。当然在装置较高的工作压力下,采用调节阀比泵更容易实现流量调节,因为此时泵在反压的不利条件下工作。3. The extraction liquid and the residual liquid are not limited to be output from the device by a flow measurement and control combination composed of a flow measuring instrument and a flow regulating valve respectively, but can also be output from the device by using a pump respectively. Of course, under the higher working pressure of the device, it is easier to adjust the flow rate by using the regulating valve than the pump, because the pump works under the unfavorable condition of back pressure at this time.
4、洗脱液槽6可以省略,新鲜洗脱液槽5的出口管路可以与第25开关式阀门V25的出口管路直接相连后接洗脱液泵8的入口。4. The eluent tank 6 can be omitted, and the outlet pipeline of the fresh eluent tank 5 can be directly connected to the outlet pipeline of the 25th on-off valve V25 and then connected to the inlet of the eluent pump 8 .
本实用新型的开环结构的模拟移动床色谱装置是拆分外消旋体原料药,生产单一对映体药物的色谱分离首选方法。本装置选用合适的手性固定相和洗脱液,就可以用来拆分诸如沙丁胺醇、氟西汀、氧氟沙星、萘普生、布洛芬、酮洛芬、磷霉素、甲砜霉素等外消旋体原料药。本装置还可用于光学材料、高级香精香料、农药杀虫剂等领域的对映体选择性分离。本装置的生产规模一般为年产数吨单一对映体。The simulated moving bed chromatographic device with an open-loop structure of the utility model is the first choice method for chromatographic separation of splitting racemic raw material medicines and producing single enantiomer medicines. This device can be used to resolve such as salbutamol, fluoxetine, ofloxacin, naproxen, ibuprofen, ketoprofen, fosfomycin, methylsulfone by selecting appropriate chiral stationary phase and eluent. Racemic raw materials such as mycin. The device can also be used for the selective separation of enantiomers in the fields of optical materials, high-grade flavors and fragrances, pesticides and insecticides. The production scale of this device is generally several tons of single enantiomer per year.
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