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CN2469299Y - Cross winded compound high pressure gas bottle - Google Patents

Cross winded compound high pressure gas bottle Download PDF

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Publication number
CN2469299Y
CN2469299Y CN01241005.5U CN01241005U CN2469299Y CN 2469299 Y CN2469299 Y CN 2469299Y CN 01241005 U CN01241005 U CN 01241005U CN 2469299 Y CN2469299 Y CN 2469299Y
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wound
reinforcing fibers
inner lining
bottle
pressure gas
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Expired - Fee Related
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CN01241005.5U
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Chinese (zh)
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郑宗光
熊天英
吴杰
金花子
赵颖
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Institute of Metal Research of CAS
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Institute of Metal Research of CAS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage

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Abstract

一种正交缠绕的复合高压气瓶,瓶体内衬外表面缠绕增强纤维,增强纤维沿瓶体内衬外表轴向缠绕,构成轴向铺层,增强纤维还沿筒形瓶体内衬外表面的圆周方向缠绕,构成周向铺层,两铺层增强纤维缠绕的方向为正交;瓶体内衬两端的半球形封头设有上、下扣盖,上、下扣盖的内侧凹表面与瓶体内衬半球形封头的凸形外表面密贴连接;上、下扣盖上切有槽形缺口,并形成相应数目的倒钩,增强纤维通过倒钩得以往复缠绕并构成轴向铺层。它具有重量轻,耐高压的特点。

An orthogonally wound composite high-pressure gas cylinder, the outer surface of the inner lining of the cylinder is wound with reinforcing fibers, the reinforcing fibers are axially wound along the outer surface of the inner lining of the cylinder to form an axial layer, and the reinforcing fibers are also wound along the outer surface of the cylindrical inner lining of the cylinder The surface is wound in the circumferential direction to form a circumferential lay-up, and the winding direction of the reinforcing fibers of the two lay-ups is orthogonal; the hemispherical heads at both ends of the inner lining of the bottle are provided with upper and lower buckle covers, and the inner sides of the upper and lower buckle covers are concave. The surface is closely connected with the convex outer surface of the hemispherical head of the inner lining of the bottle; groove-shaped gaps are cut on the upper and lower buckle caps, and a corresponding number of barbs are formed, and the reinforcing fibers can be wound back and forth through the barbs to form a shaft. to the layup. It has the characteristics of light weight and high pressure resistance.

Description

一种正交缠绕的复合高压气瓶An Orthogonally Wound Composite High Pressure Gas Cylinder

本实用新型涉及高压气瓶,具体地说是一种正交缠绕的复合高压气瓶。The utility model relates to a high-pressure gas cylinder, in particular to a composite high-pressure gas cylinder with orthogonal winding.

在现有技术中,高压气瓶盛有气体或气液混合物质,并具有很大的内压力。气瓶所受内压力可分解为两部分:一是沿圆周方向分布垂直于瓶体内壁,二是沿轴向分布施压于瓶体两端部的内表面。一般气瓶采用钢质材料,虽坚固但重量大,有的采用铝合金材料,强度又欠佳。所以人们在寻求轻质材料而且耐受高压的复合气瓶。通常的复合气瓶采用的是增强纤维沿瓶体外壁绕过两端头并与轴线呈一定角度的斜向交叠缠绕,加上沿瓶体外壁的圆周缠绕方法。由于这种纤维缠绕增强的结构存在着斜向拉伸与纤维的反复叠搭现象,不仅浪费了纤维、增加了自身重量,而且未能充分发挥纤维拉伸强度高的潜力,因此瓶体耐压性能不理想。In the prior art, high-pressure gas cylinders are filled with gas or gas-liquid mixture, and have a large internal pressure. The internal pressure on the gas cylinder can be decomposed into two parts: one is distributed along the circumferential direction and is perpendicular to the inner wall of the cylinder, and the other is distributed along the axial direction and exerts pressure on the inner surface of the two ends of the cylinder. Generally, gas cylinders are made of steel, which is strong but heavy, and some are made of aluminum alloy, which is not strong enough. So people are looking for composite gas cylinders with lightweight materials and high pressure resistance. Commonly used composite gas cylinders adopt the oblique overlapping winding of reinforcing fibers along the outer wall of the cylinder around the two ends and forming a certain angle with the axis, plus the method of circumferential winding along the outer wall of the cylinder. Due to the phenomenon of oblique stretching and repeated overlapping of fibers in this kind of fiber winding reinforced structure, it not only wastes fibers and increases its own weight, but also fails to fully utilize the potential of high tensile strength of fibers, so the bottle body is resistant to pressure. The performance is not ideal.

本实用新型的目的是提供一种轻型、耐高压的正交缠绕的复合高压气瓶。The purpose of the utility model is to provide a light, high-pressure-resistant orthogonal winding composite high-pressure gas cylinder.

为了实现上述目的,本实用新型的技术方案是:具有筒形瓶体内衬,瓶体内衬外表面缠绕增强纤维,其特征在于:所述增强纤维沿筒形瓶体内衬外表轴向缠绕,构成轴向铺层,所述增强纤维还沿瓶体内衬外表面的圆周方向缠绕,构成周向铺层,所述两铺层增强纤维缠绕的方向为正交;所述瓶体内衬两端的半球形封头设有两个高强度钢材材料的上、下扣盖,上、下扣盖的内侧凹表面与瓶体内衬半球形封头的凸形外表面密贴连接;上、下扣盖上切有槽形缺口,并形成相应数目的倒钩,粘附有树脂的增强纤维通过倒钩得以往复缠绕并构成轴向铺层;In order to achieve the above object, the technical solution of the utility model is to have a cylindrical bottle inner lining, and the outer surface of the inner lining of the bottle is wound with reinforcing fibers, which is characterized in that the reinforcing fibers are axially wound along the outer surface of the inner lining of the cylindrical bottle , constituting an axial lay-up, the reinforcing fibers are also wound along the circumferential direction of the outer surface of the inner lining of the bottle to form a circumferential lay-up, and the directions in which the reinforcing fibers of the two lay-ups are wound are orthogonal; the inner lining of the bottle The hemispherical heads at both ends are provided with two high-strength steel upper and lower buckle covers, and the inner concave surfaces of the upper and lower buckle covers are closely connected with the convex outer surfaces of the hemispherical heads lined with the bottle; A slot-shaped notch is cut on the lower buckle cover, and a corresponding number of barbs are formed, and the reinforcing fibers adhered to the resin are reciprocally wound through the barbs to form an axial layup;

所述增强纤维为碳纤维、玻璃纤维或芳纶纤维;所述瓶体内衬(1)为铝合金或钛合金材料。The reinforcing fiber is carbon fiber, glass fiber or aramid fiber; the inner lining (1) of the bottle is aluminum alloy or titanium alloy material.

本实用新型具有如下优点:The utility model has the following advantages:

1.自身重量轻。本实用新型采用轻合金材料(通常为铝合金)制成的瓶体内衬,在复合高压气瓶中起到了防止气体泄漏及缠绕时的支撑作用。由于采用增强纤维的正交缠绕,瓶体内衬所受到的应力几乎完全传递到具有增强作用的纤维及高强度材料制成的扣盖上,因此,对高压容器来说,瓶体内衬的壁厚可以减薄,能大幅度减轻自身重量。1. Light weight. The utility model adopts a bottle lining made of light alloy material (usually aluminum alloy), which plays a supporting role in preventing gas leakage and winding in the composite high-pressure gas cylinder. Due to the orthogonal winding of reinforcing fibers, the stress on the inner lining of the bottle is almost completely transferred to the buckle cover made of reinforced fibers and high-strength materials. Therefore, for high-pressure containers, the inner lining of the bottle The wall thickness can be thinned, which can greatly reduce its own weight.

2.耐高压能力强。本实用新型在结构上从瓶体内衬外表面的周向和轴向正交缠绕增强纤维,缠绕方式更为优化,筒形瓶体内衬承受气体的内压力后,沿轴向的应力与沿圆周方向的应力分别由轴向铺层的纤维与圆周方向的铺层纤维承担,充分发挥了纤维的增强作用,所以具有耐高压的特点。2. Strong ability to withstand high pressure. In structure, the utility model winds the reinforced fiber orthogonally from the circumferential direction and the axial direction of the outer surface of the inner lining of the bottle, and the winding mode is more optimized. The stress along the circumferential direction is respectively borne by the fibers of the axial layer and the fibers of the layer in the circumferential direction, which fully exerts the reinforcing effect of the fibers, so it has the characteristics of high pressure resistance.

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型下扣盖的结构剖面图。Fig. 2 is a structural sectional view of the lower button cover of the present invention.

下面结合附图对本实用新型结构和工作原理作进一步详细说明。Below in conjunction with accompanying drawing, the utility model structure and working principle are described in further detail.

如图1、2所示,具有筒形瓶体内衬,瓶体内衬外表面缠绕增强纤维,所述增强纤维沿瓶体内衬1外表轴向缠绕,构成轴向铺层4,所述增强纤维还沿筒形瓶体内衬1外表面的圆周方向缠绕,构成周向铺层3,所述两铺层增强纤维缠绕的方向为正交;所述瓶体内衬1两端的半球形封头设有两个高强度钢材材料的上、下扣盖2、5,上、下扣盖2、5的内侧凹表面与瓶体内衬1半球形封头的凸形外表面密贴连接;上、下扣盖2、5上切有槽形缺口,并形成相应数目的倒钩,粘附有树脂的增强纤维通过倒钩得以往复缠绕并构成轴向铺层;本实施例所述瓶体内衬1采用铝合金材料,所述增强纤维为碳纤维。As shown in Figures 1 and 2, it has a cylindrical bottle inner lining, and the outer surface of the inner lining of the bottle is wound with reinforcing fibers, and the reinforcing fibers are axially wound along the outer surface of the inner lining of the bottle 1 to form an axial layer 4. The reinforcing fibers are also wound along the circumferential direction of the outer surface of the cylindrical bottle inner lining 1 to form a circumferential layer 3, and the directions in which the reinforcing fibers of the two layers are wound are orthogonal; The head is provided with two upper and lower buckle caps 2 and 5 made of high-strength steel material, and the inner concave surface of the upper and lower buckle caps 2 and 5 is closely connected with the convex outer surface of the bottle inner liner 1 hemispherical head ; The upper and lower buckle caps 2, 5 are cut with groove-shaped gaps, and a corresponding number of barbs are formed, and the reinforcing fibers adhered to the resin can be wound back and forth through the barbs to form an axial layer; the bottle described in this embodiment The inner lining 1 is made of aluminum alloy, and the reinforcing fibers are carbon fibers.

本实用新型工作原理是:筒形瓶体内衬1承受气体或液体的内压力后,沿轴向的应力与沿圆周方向的应力分别由轴向铺层4的增强纤维与圆周方向的铺层3的增强纤维承担;沿瓶体内衬1圆周方向缠绕的增强纤维构成的铺层3用于承担由于筒体内压导致的周向应力,由于沿筒体不同位置的周向应力分布不同,缠绕铺层3的厚度可以相应增厚或减薄,从而达到有效利用纤维并减轻瓶体自身重量,瓶体内衬1两端的半球形封头分别由两个高强度钢材材料的上、下扣盖2、5补强,上、下扣盖2、5的凹表面与瓶体内衬1半球形封头的凸形外表面密贴以传递应力。The working principle of the utility model is: after the cylindrical bottle inner liner 1 bears the internal pressure of gas or liquid, the stress along the axial direction and the stress along the circumferential direction are respectively formed by the reinforcing fibers of the axial lay-up 4 and the lay-up of the circumferential direction. 3's reinforcement fiber bears; the layer 3 composed of reinforcement fibers wound along the circumferential direction of the bottle inner lining 1 is used to bear the circumferential stress caused by the internal pressure of the cylinder, because the circumferential stress distribution at different positions along the cylinder is different, the winding The thickness of the layer 3 can be thickened or thinned accordingly, so as to effectively use the fiber and reduce the weight of the bottle itself. 2, 5 reinforcement, the concave surface of the upper and lower buckle caps 2, 5 is in close contact with the convex outer surface of the hemispherical head of the bottle inner liner 1 to transmit stress.

本实用新型所述筒形瓶体内衬1亦可为钛合金等轻合金材料;所述纤维亦可采用玻璃纤维、芳纶纤维;所述瓶体内衬1底端也可为平底封头,下扣盖5亦设平底与之配合。The inner lining 1 of the cylindrical bottle described in the utility model can also be made of light alloy materials such as titanium alloy; the fiber can also be made of glass fiber and aramid fiber; , The lower button cover 5 also establishes a flat bottom to cooperate with it.

Claims (3)

1.一种正交缠绕的复合高压气瓶,具有筒形瓶体内衬,瓶体内衬外表面缠绕增强纤维,其特征在于:所述增强纤维沿筒形瓶体内衬(1)外表轴向缠绕,构成轴向铺层(4),所述增强纤维还沿瓶体内衬(1)外表面的圆周方向缠绕,构成周向铺层(3),所述两铺层增强纤维缠绕的方向为正交;所述瓶体内衬(1)两端的半球形封头设有两个高强度钢材材料的上、下扣盖(2、5),上、下扣盖(2、5)的内侧凹表面与瓶体内衬(1)半球形封头的凸形外表面密贴连接;上、下扣盖(2、5)上切有槽形缺口,并形成相应数目的倒钩,粘附有树脂的增强纤维通过倒钩得以往复缠绕并构成轴向铺层。1. An orthogonally wound composite high-pressure gas cylinder has a cylindrical bottle inner liner, and the outer surface of the bottle inner liner is wound with reinforcing fibers, which is characterized in that: the reinforcing fibers are along the outer surface of the cylindrical bottle inner liner (1). Axially wound to form an axial lay-up (4), the reinforcing fiber is also wound along the circumferential direction of the outer surface of the bottle inner lining (1) to form a circumferential lay-up (3), the two lay-up reinforcing fibers are wound The direction is orthogonal; the hemispherical head at both ends of the inner lining of the bottle (1) is provided with two upper and lower buckle covers (2,5) of high-strength steel materials, and the upper and lower buckle covers (2,5 ) is closely connected with the convex outer surface of the hemispherical head of the inner lining of the bottle (1); groove-shaped gaps are cut on the upper and lower button covers (2, 5), and a corresponding number of barbs are formed , the reinforcing fibers adhered to the resin are wound back and forth through the barbs to form an axial layup. 2.按照权利要求1所述正交缠绕的复合高压气瓶,其特征在于:所述增强纤维为碳纤维、玻璃纤维或芳纶纤维。2. The orthogonally wound composite high-pressure gas cylinder according to claim 1, wherein the reinforcing fiber is carbon fiber, glass fiber or aramid fiber. 3.按照权利要求1所述正交缠绕的复合高压气瓶,其特征在于:所述瓶体内衬(1)为铝合金或钛合金材料。3. The orthogonally wound composite high-pressure gas cylinder according to claim 1, characterized in that: the inner lining (1) of the cylinder is made of aluminum alloy or titanium alloy.
CN01241005.5U 2001-04-04 2001-04-04 Cross winded compound high pressure gas bottle Expired - Fee Related CN2469299Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103620291A (en) * 2011-06-29 2014-03-05 丰田自动车株式会社 High-pressure gas tank and manufacturing method of the high-pressure gas tank
CN108368969A (en) * 2015-11-23 2018-08-03 昆腾燃料系统有限责任公司 Composite material vessel fire prevention system
CN110520667A (en) * 2017-04-20 2019-11-29 株式会社丰田自动织机 The manufacturing method of fiber body structure, pressure vessel and fiber body structure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103620291A (en) * 2011-06-29 2014-03-05 丰田自动车株式会社 High-pressure gas tank and manufacturing method of the high-pressure gas tank
CN103620291B (en) * 2011-06-29 2015-05-06 丰田自动车株式会社 High-pressure gas tank and manufacturing method of the high-pressure gas tank
CN108368969A (en) * 2015-11-23 2018-08-03 昆腾燃料系统有限责任公司 Composite material vessel fire prevention system
CN110520667A (en) * 2017-04-20 2019-11-29 株式会社丰田自动织机 The manufacturing method of fiber body structure, pressure vessel and fiber body structure
CN110520667B (en) * 2017-04-20 2021-07-20 株式会社丰田自动织机 Fiber structure, pressure vessel, and manufacturing method of fiber structure

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