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CN2443788Y - Dry ice cleaning machine - Google Patents

Dry ice cleaning machine Download PDF

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Publication number
CN2443788Y
CN2443788Y CN 00251750 CN00251750U CN2443788Y CN 2443788 Y CN2443788 Y CN 2443788Y CN 00251750 CN00251750 CN 00251750 CN 00251750 U CN00251750 U CN 00251750U CN 2443788 Y CN2443788 Y CN 2443788Y
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China
Prior art keywords
dry ice
cleaning
outlet pipe
gas
ice storage
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Expired - Fee Related
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CN 00251750
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Chinese (zh)
Inventor
匡继勇
吴志明
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Zhejiang University ZJU
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Zhejiang University ZJU
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Priority to CN 00251750 priority Critical patent/CN2443788Y/en
Application granted granted Critical
Publication of CN2443788Y publication Critical patent/CN2443788Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

干冰清洗机,包括上盖筛网、下接干冰颗粒出口管的储冰室,控制室,气体分配阀,油水分离器,喷射器。清洗时,干冰颗粒经筛网倒入储冰室,压缩空气经油水分离器进入气体分配器,一部分气体经振动气管、储冰室、干冰颗粒出口管送至喷射器,另一部分气体进入清洗出口管,在喷射器内两管连通后至喷嘴,射向清洗物表面,由控制室和喷嘴调节开关一起控制调节清洗过程。本实用新型在线清洗效果好,且不损伤清洗表面,无污染,操作方便,无停工期。

The dry ice blasting machine includes an upper cover screen, an ice storage room connected to the dry ice particle outlet pipe, a control room, a gas distribution valve, an oil-water separator, and an ejector. During cleaning, the dry ice particles are poured into the ice storage chamber through the screen, the compressed air enters the gas distributor through the oil-water separator, a part of the gas is sent to the ejector through the vibrating air pipe, the ice storage chamber, and the dry ice particle outlet pipe, and the other part of the gas enters the cleaning outlet. The two pipes in the injector are connected to the nozzle and shoot to the surface of the cleaning object. The cleaning process is controlled and adjusted by the control room and the nozzle adjustment switch. The utility model has good online cleaning effect, does not damage the cleaning surface, has no pollution, is convenient to operate, and has no downtime.

Description

干冰清洗机Dry ice blasting machine

本实用新型涉及利用喷射干冰清洗的装置。The utility model relates to a device for cleaning by spraying dry ice.

金属加工业、轻工业、动力工业、食品工业、化学工业、电子工业、航空工业、船舶工业、军事工业等的污物清洗,目前广泛采用的清洗方法主要有喷砂、喷丸以及溶剂清洗。喷砂、喷丸清洗方法使得清洗的物体表面出现磨损,并且清洗完后还要进行废物处理;溶剂清洗方法虽然使物体表面不出现磨损,但却要进行污染物的二次处理。上述这几种清洗方法所需结构庞大、清洗周期长并且需要停工期。For the cleaning of dirt in metal processing industry, light industry, power industry, food industry, chemical industry, electronics industry, aviation industry, shipbuilding industry, military industry, etc., the cleaning methods widely used at present mainly include sand blasting, shot blasting and solvent cleaning. The sandblasting and shot blasting cleaning methods make the surface of the object to be cleaned wear and tear, and after cleaning, waste treatment must be carried out; although the solvent cleaning method prevents the surface of the object from abrasion, it requires secondary treatment of pollutants. The cleaning methods described above require bulky structures, long cleaning cycles and require downtime.

本实用新型的目的是提供一种结构轻巧紧凑,操作方便,无停工期,而且在清洗污物的同时不对清洗基材造成任何损伤的干冰清洗机。The purpose of this utility model is to provide a light and compact structure, convenient operation, no downtime, and no damage to the cleaning substrate while cleaning the dirt.

为了达到上述目的,本实用新型采用的技术方案是:包括在机壳内装有上盖筛网,下接干冰颗粒出口管的储冰室和控制室,一端经振动气管与储冰室连通的、另一端接清洗气出口管的气体分配阀,干冰颗粒出口管经阀、介质软管接喷射器的一端,清洗气出口管经阀、气体软管,调节开关接喷射器的另一端后,两个软管连通后至喷咀,机壳上装有一端与气体分配阀连通、另一端与压缩空气进口阀连通的油水分离器。In order to achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows: an ice storage room and a control room are provided with an upper cover screen in the casing, and a dry ice particle outlet pipe is connected to the bottom; one end communicates with the ice storage room through a vibrating air pipe, The other end is connected to the gas distribution valve of the cleaning gas outlet pipe. The dry ice particle outlet pipe is connected to one end of the injector through the valve and the medium hose, and the cleaning gas outlet pipe is connected to the other end of the injector through the valve and the gas hose. After the two hoses are connected to the nozzle, the casing is equipped with an oil-water separator that communicates with the gas distribution valve at one end and with the compressed air inlet valve at the other end.

本实用新型与现有技术相比有以下优点:Compared with the prior art, the utility model has the following advantages:

1)清洗介质选用干冰,在清洗结束后全部挥发为无害的二氧化碳气体,不损伤清洗表面,不产生二次废料,而且不会对操作者造成任何危害,因此具有安全、环保效果好的特点;1) Dry ice is used as the cleaning medium, which volatilizes into harmless carbon dioxide gas after cleaning, does not damage the cleaning surface, does not produce secondary waste, and does not cause any harm to the operator, so it has the characteristics of safety and environmental protection. ;

2)用干冰清洗可进行在线清洗,避免了传统方法所需的遮护、冷却、拆卸及污水(砂)的处理工作,省去了干燥时间,从而具有较高的生产效率和较小的时间消耗;2) On-line cleaning can be carried out with dry ice cleaning, which avoids the shielding, cooling, dismantling and sewage (sand) treatment required by traditional methods, saves drying time, and thus has higher production efficiency and less time consume;

3)本实用新型采用的气体分配器使得干冰颗粒的流动更加顺畅,保证了给料的连续性;3) The gas distributor adopted by the utility model makes the flow of dry ice particles smoother, ensuring the continuity of feeding;

4)多种喷嘴可以更换,使得除污范围更加广泛。4) A variety of nozzles can be replaced, making the scope of decontamination wider.

下面结合附图,对本实用新型作详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.

附图是本实用新型的结构示意图。Accompanying drawing is the structural representation of the utility model.

如附图所示,在清洗工作开始前,打开壳体2上翻盖把手10,将干冰颗粒通过筛网8倒入储冰室9内,通过滚轮1和扶手7将清洗装置推到清洗现场,接上压缩空气,打开压缩空气进口阀4。清洗时,压缩空气通过油水分离器3进入气体分配器5,使一部分压缩空气进入清洗气管2,另一部分压缩空气进入振动气管6;其中进入振动气管6的压缩空气在储冰室9内有两方面的作用,一方面形成一定的气旋,使得干冰颗粒保持较好的流动性以便顺利地通过干冰颗粒出口管12,另一方面气流使干冰颗粒上下翻滚,与储冰室9的壁面以及筛网8碰撞,使得干冰颗粒得以调整到较好的尺寸大小。压缩空气通过清洗气出口管13以及气体软管15到达喷射器17,经过喷咀16射向清洗物体表面;与此同时,由于喷射器17局部负压,使得干冰颗粒通过干冰颗粒出口管12以及介质软管14到达喷射器17,与压缩空气混合,然后一道通过喷咀16射向清洗物体表面。在清洁过程中,由一般控制方法进行控制的控制室11和调节开关18一起来控制和调节整个清洗装置的启动、停止以及气流的冲击力和流量大小。As shown in the drawings, before the cleaning work starts, open the cover handle 10 on the housing 2, pour the dry ice particles into the ice storage chamber 9 through the screen 8, push the cleaning device to the cleaning site through the roller 1 and the handrail 7, Connect the compressed air and open the compressed air inlet valve 4. When cleaning, the compressed air enters the gas distributor 5 through the oil-water separator 3, so that part of the compressed air enters the cleaning air pipe 2, and the other part of the compressed air enters the vibrating air pipe 6; the compressed air entering the vibrating air pipe 6 has two On the one hand, a certain cyclone is formed, so that the dry ice particles maintain good fluidity so as to pass through the dry ice particle outlet pipe 12 smoothly; 8 collisions, so that the dry ice particles can be adjusted to a better size. The compressed air reaches the ejector 17 through the cleaning gas outlet pipe 13 and the gas hose 15, and shoots to the surface of the cleaning object through the nozzle 16; at the same time, due to the local negative pressure of the ejector 17, the dry ice particles pass through the dry ice particle outlet pipe 12 and The medium hose 14 reaches the injector 17, mixes with the compressed air, and then shoots to the surface of the cleaning object through the nozzle 16 together. During the cleaning process, the control chamber 11 and the regulating switch 18 controlled by the general control method together control and adjust the start and stop of the entire cleaning device, as well as the impact force and flow rate of the airflow.

清洗过程中,对不同的清洗表面可以采用不同的喷咀,喷咀16与喷射器17通过螺纹联结,装拆非常方便。当压缩空气将干冰颗粒以高速射向所要清洗的设备时,干冰颗粒使处理物表面的污垢冷冻至脆化及爆裂,并通过撞击作用钻进污垢的裂缝或渗透到污垢及基层材料之间,然后马上升华,体积瞬时增大800倍,从而迫使污垢与基层材料脱离,达到清洗的目的。In the cleaning process, different nozzles can be used for different cleaning surfaces, and the nozzles 16 and injectors 17 are connected by threads, which is very convenient for assembly and disassembly. When the compressed air shoots the dry ice particles to the equipment to be cleaned at high speed, the dry ice particles freeze the dirt on the surface of the treated object to embrittlement and burst, and drill into the cracks of the dirt or penetrate between the dirt and the base material through the impact, Then sublimate immediately, and the volume increases 800 times instantaneously, thereby forcing the dirt to separate from the base material and achieving the purpose of cleaning.

实施例:Example:

储冰室9一次装干冰颗粒20kg左右,干冰颗粒的大小为3~5mm,密度在1200~1600kg/m3之间,用压缩空气喷射到欲清理的表面,喷射压力为4~13kg/cm2,喷射的干冰颗粒流量为0.7~2.1kg/min,空气流量最大为7.5m3/min,喷射器17和运动小车之间的介质软管14、气体软管15的长度一般不超过5m,整个喷射装置不需要用电作为动力。The ice storage room 9 is filled with about 20kg of dry ice particles at a time. The size of the dry ice particles is 3-5mm, and the density is between 1200-1600kg/ m3 . The compressed air is sprayed onto the surface to be cleaned, and the injection pressure is 4-13kg/ cm2. , the flow rate of sprayed dry ice particles is 0.7~2.1kg/min, and the maximum air flow rate is 7.5m 3 /min. The jetting device does not require electricity to be powered.

Claims (2)

1.干冰清洗机,其特征在于:包括在机壳[2]内装有上盖筛网[8],下接干冰颗粒出口管[12]的储冰室[9]和控制室[11],一端经振动气管[6]与储冰室[9]连通的、另一端接清洗气出口管[13]的气体分配阀[5],干冰颗粒出口管[12]经阀、介质软管[14]接喷射器[17]的一端,清洗气出口管[13]经阀、气体软管[15],调节开关[18]接喷射器[17]的另一端后,两个软管连通后至喷咀[16],机壳[2]上装有一端与气体分配阀[5]连通、另一端与压缩空气进口阀[4]连通的油水分离器[3]。1. The dry ice blasting machine is characterized in that it includes an ice storage room [9] and a control room [11] with an upper cover screen [8] installed in the casing [2], and an ice storage room [9] connected to the dry ice particle outlet pipe [12]. The vibrating air pipe [6] is connected to the ice storage chamber [9], and the other end is connected to the gas distribution valve [5] of the purge gas outlet pipe [13]. The dry ice particle outlet pipe [12] is connected to One end of the injector [17], the cleaning gas outlet pipe [13] is connected to the other end of the injector [17] through the valve, the gas hose [15], the adjustment switch [18], and the two hoses are connected to the nozzle [16], the oil-water separator [3] that one end communicates with the gas distribution valve [5] and the other end communicates with the compressed air inlet valve [4] is housed on the casing [2]. 2.根据权利要求1所述的干冰清洗机,其特征在于:在机壳[2]的底部装有滚轮[1],上部装有扶手[7]和翻盖把手[10]。2. The dry ice blasting machine according to claim 1, characterized in that: a roller [1] is installed on the bottom of the casing [2], and an armrest [7] and a flip handle [10] are installed on the upper part.
CN 00251750 2000-09-22 2000-09-22 Dry ice cleaning machine Expired - Fee Related CN2443788Y (en)

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Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101031370B (en) * 2005-06-22 2010-05-19 株式会社理光 Dry cleaning device and method capable of cleaning the cleaning agent
CN101480651B (en) * 2008-12-05 2011-07-13 武汉大学 Dry ice cleaning system for electrical apparatus external insulation
CN102327884A (en) * 2010-07-13 2012-01-25 华东理工大学 Dry ice cleaning device and cleaning method thereof
CN102580954A (en) * 2011-12-27 2012-07-18 哈尔滨工业大学 Pipeline ice crystal flusher
CN101254502B (en) * 2006-09-06 2012-10-10 株式会社理光 Dry cleaning device and dry cleaning method
CN103752564A (en) * 2014-01-22 2014-04-30 姚杰 Traditional Chinese medicinal material dry washer and traditional Chinese medicinal material cleaning method
CN103831263A (en) * 2012-11-23 2014-06-04 上海华虹宏力半导体制造有限公司 Method for washing technical cavity component
CN104492761A (en) * 2014-12-24 2015-04-08 京东方科技集团股份有限公司 Mask cleaning device and cleaning method thereof
CN105155186A (en) * 2015-08-02 2015-12-16 鲁辰超 Portable decontaminating device
CN106731171A (en) * 2016-12-13 2017-05-31 成都锦汇科技有限公司 A kind of pipeline of Dry ice cleaning filter
CN107855325A (en) * 2018-01-02 2018-03-30 厦门金瑞镒工贸有限公司 A kind of multi-functional automatic dry ice cleaner
CN108223128A (en) * 2018-01-08 2018-06-29 罗孚(大连)汽车用品有限公司 A kind of cleaning system and its cleaning method to combustion chambers of internal combustion engines
CN108435709A (en) * 2018-03-07 2018-08-24 国网江苏省电力有限公司无锡供电分公司 Dry ice cleaning insulation nozzle device
CN109396122A (en) * 2018-12-11 2019-03-01 酷捷干冰设备(上海)有限公司 A kind of dry ice cleaner
CN109499999A (en) * 2018-11-30 2019-03-22 厦门维拓科力智能技术有限公司 A kind of dry ice cleaner preventing dry ice particles heap knot
CN110091256A (en) * 2019-06-12 2019-08-06 上海悦威电子设备有限公司 A kind of liquid carbon dioxide cleaning equipment
CN112517544A (en) * 2019-09-18 2021-03-19 丁东燮 Dry ice particle adjusting device and dry cleaning machine capable of controlling dry ice particles
CN114808832A (en) * 2022-03-15 2022-07-29 武汉理工大学 Rail fallen leaf pollutant cleaning device based on cold spray stripping technology
CN115625157A (en) * 2022-12-22 2023-01-20 河北时硕微芯科技有限公司 Cleaning equipment and method for acoustic surface filter production
CN117696418A (en) * 2024-02-06 2024-03-15 福州众拓光电有限公司 Automatic change fruit vegetables edulcoration device

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101031370B (en) * 2005-06-22 2010-05-19 株式会社理光 Dry cleaning device and method capable of cleaning the cleaning agent
CN101254502B (en) * 2006-09-06 2012-10-10 株式会社理光 Dry cleaning device and dry cleaning method
CN101480651B (en) * 2008-12-05 2011-07-13 武汉大学 Dry ice cleaning system for electrical apparatus external insulation
CN102327884A (en) * 2010-07-13 2012-01-25 华东理工大学 Dry ice cleaning device and cleaning method thereof
CN102580954A (en) * 2011-12-27 2012-07-18 哈尔滨工业大学 Pipeline ice crystal flusher
CN103831263A (en) * 2012-11-23 2014-06-04 上海华虹宏力半导体制造有限公司 Method for washing technical cavity component
CN103752564A (en) * 2014-01-22 2014-04-30 姚杰 Traditional Chinese medicinal material dry washer and traditional Chinese medicinal material cleaning method
CN103752564B (en) * 2014-01-22 2015-12-30 姚杰 Traditional Chinese medicinal material dry washer and Chinese medicine cleaning method
CN104492761A (en) * 2014-12-24 2015-04-08 京东方科技集团股份有限公司 Mask cleaning device and cleaning method thereof
US9636718B2 (en) 2014-12-24 2017-05-02 Boe Technology Group Co., Ltd. Mask cleaning apparatus and mask cleaning method
CN105155186A (en) * 2015-08-02 2015-12-16 鲁辰超 Portable decontaminating device
CN106731171A (en) * 2016-12-13 2017-05-31 成都锦汇科技有限公司 A kind of pipeline of Dry ice cleaning filter
CN107855325A (en) * 2018-01-02 2018-03-30 厦门金瑞镒工贸有限公司 A kind of multi-functional automatic dry ice cleaner
CN108223128A (en) * 2018-01-08 2018-06-29 罗孚(大连)汽车用品有限公司 A kind of cleaning system and its cleaning method to combustion chambers of internal combustion engines
CN108435709A (en) * 2018-03-07 2018-08-24 国网江苏省电力有限公司无锡供电分公司 Dry ice cleaning insulation nozzle device
CN109499999A (en) * 2018-11-30 2019-03-22 厦门维拓科力智能技术有限公司 A kind of dry ice cleaner preventing dry ice particles heap knot
CN109396122A (en) * 2018-12-11 2019-03-01 酷捷干冰设备(上海)有限公司 A kind of dry ice cleaner
CN110091256A (en) * 2019-06-12 2019-08-06 上海悦威电子设备有限公司 A kind of liquid carbon dioxide cleaning equipment
CN112517544A (en) * 2019-09-18 2021-03-19 丁东燮 Dry ice particle adjusting device and dry cleaning machine capable of controlling dry ice particles
CN112517544B (en) * 2019-09-18 2023-01-13 丁东燮 Dry cleaning machine capable of controlling dry ice particles
CN114808832A (en) * 2022-03-15 2022-07-29 武汉理工大学 Rail fallen leaf pollutant cleaning device based on cold spray stripping technology
CN115625157A (en) * 2022-12-22 2023-01-20 河北时硕微芯科技有限公司 Cleaning equipment and method for acoustic surface filter production
CN117696418A (en) * 2024-02-06 2024-03-15 福州众拓光电有限公司 Automatic change fruit vegetables edulcoration device
CN117696418B (en) * 2024-02-06 2024-04-19 福州众拓光电有限公司 Automatic change fruit vegetables edulcoration device

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