The fuel oil of plate spring (gas) temper equipment
The utility model belongs to the plate spring Equipment for Heating Processing, specifically is a kind of fuel oil (gas) temper equipment of plate spring.
The Equipment for Heating Processing of automobile leaf spring is the critical process that motor spring is produced, tempering heat treatment equipment is the essential equipment that spring is produced, in the spring temper equipment that adopts various different fuels, coal-fired stove is because seriously polluted, furnace temperature is difficult to control and is tending towards superseded, electric furnace is difficult to promote the use of owing to electric power resource anxiety and use cost are high, and therefore using the widest at present is fuel oil (gas) tempering stove.
Fuel oil (gas) tempering stove that adopts in spring temper thermal treatment at present can be divided into two classes:
One class is the direct heating type, this tempering stove is a kind of by many chains conveyings, integrally-built continous way tempering stove, fuel is at combustion chamber internal combustion direct heating workpiece, the shortcoming of this type of furnace maximum is because the flame direct radiation arrives workpiece, measure and control so add thermally-stabilised being difficult to, cause quality product not guarantee.
Another kind of is outer circulation type hot air circulation type, this tempering stove separates combustion chamber and working spaces, fuel is after the internal combustion of combustion chamber, warm air after will being heated by a recirculation blower is blown in the working spaces workpiece is heated, and the warm air after the utilization is sucked back in the combustion chamber by blower fan and reuses, and the weak point of this technology is that body of heater is huge, the cost height, long construction period is difficult for transportation, and fuel consumption is big.
It is a kind of simple and compact for structure that the purpose of this utility model is to provide, and is easy to make, transport, and is convenient to safeguard that furnace temperature is convenient to accurate control, fuel oil (gas) the temper equipment of the split type internal recycle plate spring that energy consumption is low.
The utility model is achieved through the following technical solutions:
Be a kind of fuel oil (gas) temper equipment of plate spring, comprise body of heater, chain, reach recirculation blower, the chain of tandem array is installed in ring oven body bottom with sprocket wheel, the sidepiece install combustion device of body of heater, recirculation blower is installed at the top, and the sprocket wheel of end connects frequency control motor, and body of heater one end is installed preheating chamber, it is characterized in that body of heater is assembled by separate single-unit heat tracing chamber level, and on every joint heat tracing chamber separate burner and recirculation blower are installed all.
Described body of heater is assembled by joint heat tracing chambers 3~4.
Described recirculation blower adopts tube axial fan.
Described recirculation blower adopts centrifugal fan, and the water conservancy diversion cover is installed in the moist closet of centrifugal blower bottom, and the water conservancy diversion cover is placed in the top of chain.
The zygomorphy install combustion device of described every joint heat tracing chamber, thermal baffle is installed in the bottom of moist closet inner burner.
Guipure is installed on the top of described chain.
Described furnace bottom adopts the domes that raise up.
The utility model compared with prior art because the body of heater structure formation that adopted separate monomer heat tracing chamber to combine, mode of movement is the mode that chain combines with guipure, so have the following advantages:
1, simple and compact for structure, be easy to make, transport, be convenient to safeguard.
2, furnace temperature is convenient to accurate control, and energy consumption is low, compares with the outer circulation type tempering stove, can energy-conservation 15~40%.
3, manufacturing, use cost are low, can save 3~4 on chain.
Describe in further detail below in conjunction with accompanying drawing:
Fig. 1: the utility model example structure synoptic diagram.
Fig. 2: the utility model embodiment heat tracing cell structure synoptic diagram.
Among the figure: 1 feed zone, 2 preheating chambers, heat tracing chambers 3,4 discharging sections, 5 thermopairs, 6 recirculation blowers, 7 burners, 8 water conservancy diversion covers, 9 chains, 10 guipures, 11 arch furnace bottoms, 12 thermal baffles
When adopting centrifugal fan, because of two side-blowns of centrifugal fan wind direction, so need add water conservancy diversion cover 8, like this under the drive of frequency control motor, chain 9 and guipure 10 drive the workpiece of placing on it, successively by preheating chamber 2 and heat tracing chamber 3, in heat tracing chamber 3, the warm air that the centrifugal fan of furnace roof blows after burner 7 burning overlaps 8 downward along water conservancy diversion, workpiece is carried out even heating, when warm air blows to arch furnace bottom 11, along the upwards anti-stream in the scarp of arch furnace bottom 11, outer by water conservancy diversion cover 8 upwards participates in circulation again, the warm air of blowing down with top forms convection current, and thermal baffle 12 can effectively prevent the flame direct heating workpiece of burner 7 ejections, and collet 12 can adopt arch or be similar to the arcual structure, workpiece after the heating is sent from discharging section 4 with moving of chain 9, to carry out subsequent processing.
When adopting tube axial fan, because of the wind of tube axial fan for directly blowing, so can overlap 8 without water conservancy diversion, like this under the drive of frequency control motor, chain 9 and guipure 10 drive the workpiece of placing on it, successively by preheating chamber 2 and heat tracing chamber 3, in heat tracing chamber 3, the warm air that the tube axial fan of furnace roof blows after burner 7 burnings carries out even heating to workpiece, when warm air blows to arch furnace bottom 11, along the upwards anti-stream in the scarp of arch furnace bottom 11, the warm air of blowing down with top forms convection current, and thermal baffle 12 can effectively prevent the flame direct heating workpiece of burner 7 ejections, and collet 12 can adopt arch or be similar to the arcual structure, workpiece after the heating is sent from discharging section 4 with moving of chain 9, to carry out subsequent processing.
Thermopair 5 on the furnace roof can detect the temperature in the heat tracing chamber 3 at any time, and feed back to the joining with it automated intelligent control device in body of heater outside, automatically control the fuel feed of burner 7 with this, thereby realize in the whole stove or single heat tracing chamber accurately temperature automatically controlled, the heat tracing chamber 3 of single split, when certain that can be is therein damaged, the joint that maintenance or replacing are impaired down, promptly can very fast recovery produce normally, the length of monomer heat tracing chamber 3 can be according to actual needs, be processed into 1~3 meter, the blower fan employing is centrifugal to be compared with axial-flow type, because it is lower that the centrifugal fan setting accuracy requires, so though need a flow deflector 8 is installed in moist closet, so practicality is more better.