CN2344860Y - Grid interrupter with V-termination - Google Patents
Grid interrupter with V-termination Download PDFInfo
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- CN2344860Y CN2344860Y CN 98232837 CN98232837U CN2344860Y CN 2344860 Y CN2344860 Y CN 2344860Y CN 98232837 CN98232837 CN 98232837 CN 98232837 U CN98232837 U CN 98232837U CN 2344860 Y CN2344860 Y CN 2344860Y
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Abstract
一种直动式交流接触器用新型栅片灭弧室,栅片竖直放置,其中最靠外一片栅片具有V形向触头区突出的端头,这种灭弧室综合了竖直和平行放置栅片的优点,V形端头一方面改善了灭弧室的电场分布,增强了吹弧磁场和促使气流畅通,另一方面让电弧提早与栅片接触,因而大幅度提高了开断性能和接触器在660伏AC-4工作条件下的电寿命,由国家认可的检测中心实验证明:CJ20-40安交流接触器改用上述灭弧室后,在660伏AC-4工作条件下能做到等电流开断。
A novel grid arc extinguishing chamber for direct-acting AC contactors. The grids are placed vertically, and the outermost grid has a V-shaped end protruding toward the contact area. This arc extinguishing chamber combines vertical and The advantage of placing the grids in parallel, on the one hand, the V-shaped end improves the electric field distribution of the arc extinguishing chamber, enhances the arc blowing magnetic field and promotes the smooth flow of air, and on the other hand allows the arc to contact the grids earlier, thus greatly improving the breaking time. The performance and electrical life of the contactor under the working condition of 660 volts AC-4 have been proved by the experiment of the nationally recognized testing center: After the CJ20-40A AC contactor is replaced with the above-mentioned arc extinguishing chamber, it can be used under the working condition of 660 volts AC-4 Can achieve equal current breaking.
Description
本实用新型属于低压电器领域,涉及了一种用于中等容量(额定电流由40安到80安)直动式交流接触器的带V形端头的栅片灭弧室。The utility model belongs to the field of low-voltage electric appliances, and relates to a grid plate arc-extinguishing chamber with a V-shaped end used for a medium-capacity (rated current ranging from 40A to 80A) direct-acting AC contactor.
接触器作为频繁操作的控制电器,电寿命是其最重要的性能指标之一,其中AC4使用类别工作条件极为苛刻,因为它要求频繁点动鼠笼型电动机,即在额定电压下接通与分断6倍额定电流,且线路功率因数较低,国内外现有接触器在660伏这种工作条件下都必须降低额定电流一个等级使用。As a frequently operated control appliance, the electrical life of the contactor is one of its most important performance indicators. Among them, the working conditions of the AC4 use category are extremely harsh, because it requires frequent jogging of the squirrel-cage motor, that is, switching on and off at the rated voltage 6 times the rated current, and the power factor of the line is low. The existing contactors at home and abroad must reduce the rated current by one level under the working condition of 660 volts.
本实用新型的目的是在于克服上述现有技术的缺点,提出一种用于交流接触器中的带V形端头的栅片灭弧室,采用该结构形式的交流接触器,由于大幅度提高了开断能力和电气寿命,因而在660伏AC4工作条件下可等电流使用。The purpose of this utility model is to overcome the above-mentioned shortcomings of the prior art, and to propose a grid arc extinguishing chamber with a V-shaped end used in an AC contactor. The AC contactor with this structure can greatly improve the The breaking ability and electrical life are improved, so it can be used with equal current under the working condition of 660 volts AC4.
要提高660伏AC4条件下的电寿命和开断能力,可以从两个方面入手,一个是缩短电弧停滞时间,另一个是减小燃弧时间。电弧停滞时间是开关电弧固有特征,当触头打开电路而产生电弧后,电弧需要在触头上停滞一段时间,待电弧拉长到一定长度才会移动,通过跑弧道向灭弧栅片跑动。电弧从产生到开始跑动这段时间称为电弧停滞时间。减小电弧停滞时间不但有利于减少电弧对触头的烧损,并且让电弧尽早进入灭弧室,也有利于降低燃弧时间。电弧停滞时间与很多因素有关,其中最主要是吹弧磁场,增强吹弧磁场,不但能有效降低电弧停滞时间,并且可以提高吹弧电动力,增加电弧运动速度,有利于电弧熄灭。交流接触器电弧的能否熄灭决定于电弧过零时介质恢复强度与电压恢复过程的对比,前者强于后者,电弧熄灭,反之则重燃。介质恢复强度主要决定于灭弧室性能。而电压恢复过程一方面由开断线路固有参数决定,另一方面决定于灭弧室的电场分布,后者可通过灭弧室合理设计来获得理想的电场分布。To improve the electrical life and breaking capacity under the condition of 660 volts AC4, we can start from two aspects, one is to shorten the arc stagnation time, and the other is to reduce the arcing time. The arc stagnation time is an inherent feature of the switching arc. When the contact opens the circuit and generates an arc, the arc needs to stagnate on the contact for a period of time. It will not move until the arc is stretched to a certain length, and runs to the arc extinguishing grid through the arc running track. move. The period from the generation of the arc to the start of running is called the arc stagnation time. Reducing the arc stagnation time is not only beneficial to reduce the arc damage to the contacts, but also allows the arc to enter the arc extinguishing chamber as soon as possible, which is also conducive to reducing the arcing time. The arc stagnation time is related to many factors, the most important of which is the arc blowing magnetic field. Enhancing the arc blowing magnetic field can not only effectively reduce the arc stagnation time, but also increase the electric power of arc blowing and increase the arc movement speed, which is beneficial to arc extinguishing. Whether the arc of the AC contactor can be extinguished depends on the comparison between the dielectric recovery strength and the voltage recovery process when the arc crosses zero. The former is stronger than the latter, and the arc is extinguished. The dielectric recovery strength is mainly determined by the performance of the interrupter. On the one hand, the voltage recovery process is determined by the inherent parameters of the breaking line, and on the other hand, it is determined by the electric field distribution of the arc extinguishing chamber. The latter can obtain an ideal electric field distribution through a reasonable design of the arc extinguishing chamber.
图1是本实用新型的结构原理图。Fig. 1 is a structural principle diagram of the utility model.
图2是本实用新型的栅片(1)的结构原理图,其中(a)是左视图,(b)是正视图。Fig. 2 is a structural principle diagram of the grid sheet (1) of the present invention, wherein (a) is a left view, and (b) is a front view.
图3是本实用新型的栅片(2)的结构原理图,其中(a)是左视图,(b)是正视图。Fig. 3 is a schematic diagram of the structure of the grid sheet (2) of the present invention, wherein (a) is a left view, and (b) is a front view.
图4是本实用新型结构(图d)和三种现有技术结构(图a-c)的比较图。Fig. 4 is a comparison diagram between the utility model structure (figure d) and three prior art structures (figure a-c).
图5是本实用新型结构与三种现有技术结构的介质恢复强度曲线对比图。Fig. 5 is a comparison chart of dielectric recovery strength curves between the structure of the utility model and three structures of the prior art.
下面结合附图对本实用新型的结构原理和工作原理作详细说明。Below in conjunction with accompanying drawing, structural principle and working principle of the present utility model are described in detail.
参照图1、2、3,本实用新型的铁磁栅片组为竖直放置;由两种不同结构的栅片(1)和(2)组成,最靠外的一片栅片(1)带有向动、静触头(3)突出的V形端头,而前面几片栅片(2)由于要躲开V形端头,其尺寸较短,V形突出部分的头部靠近动、静触头(3),它的下端平面与静触头导电板(7)平行,上端面做成弧形,以便于引弧。整个灭弧室由栅片组、U形引弧片(4)和由耐弧塑料制作的灭弧罩(5)组成。灭弧罩两端侧面有通气孔(6),带V形突出端的最外一片栅片(1)与灭弧罩(5)内壁形成一个间隙,这一间隙与通气孔(6)形成一个气流通道。Referring to Figures 1, 2 and 3, the ferromagnetic grid sheet group of the present utility model is placed vertically; it is composed of two grid sheets (1) and (2) with different structures, and the outermost grid sheet (1) has a There are V-shaped ends that protrude toward the moving and static contacts (3), while the front grid pieces (2) are shorter in size because they need to avoid the V-shaped ends, and the heads of the V-shaped protruding parts are close to the moving and static contacts. Static contact (3), its lower end plane is parallel with static contact conducting plate (7), and the upper end face is made arc, so that arc striking. The whole arc extinguishing chamber is composed of a grid plate group, a U-shaped arc leading plate (4) and an arc extinguishing cover (5) made of arc-resistant plastic. There are ventilation holes (6) on both sides of the arc chute, the outermost grid piece (1) with a V-shaped protruding end forms a gap with the inner wall of the arc chute (5), and this gap forms an air flow with the ventilation hole (6). aisle.
使用时,当动、静触头(3)断开后,在动、静触头(3)上产生电弧,由于导磁体制作的栅片(1)的V形端头离动、静触头(3)很近,一方面加强了电弧的吹弧磁场,把电弧拉入V形端头,另一方面V形端头起了引弧片的作用,引导电弧快速进入上部栅片(1)、(2),栅片(1)的V形端头相当于一片平行放置的栅片,当电弧进入V形端头部分时,就被分割成两段。V形端头的存在也改善了灭弧室内电场的分布。When in use, when the dynamic and static contacts (3) are disconnected, arcs are generated on the dynamic and static contacts (3), and the V-shaped end of the grid piece (1) made of the magnetic conductor is separated from the dynamic and static contacts. (3) Very close, on the one hand, the blowing magnetic field of the arc is strengthened, and the arc is pulled into the V-shaped end; , (2), the V-shaped end of the grid sheet (1) is equivalent to a grid sheet placed in parallel, and when the arc enters the V-shaped end part, it is divided into two sections. The presence of the V-shaped end also improves the distribution of the electric field in the arc chute.
本实用新型提出的带V形突出端的灭弧室,由于V形突出部分的上端面做成弧形,并且V形突出端与触头非常靠近。所以当电弧产生后,很快就能进入V形突出部分,并且在它的引导下,迅速进入灭弧栅片组,因而带V形突出端的栅片,不但起栅片作用,并且还能起引弧片的作用。In the arc extinguishing chamber with a V-shaped protruding end proposed by the utility model, the upper end surface of the V-shaped protruding part is made into an arc shape, and the V-shaped protruding end is very close to the contact. Therefore, when the arc is generated, it can quickly enter the V-shaped protruding part, and under its guidance, it can quickly enter the arc-extinguishing grid group. Therefore, the grid with V-shaped protruding end not only acts as a grid, but also acts as a grid. The role of the arc starter.
本实用新型提出的带V形突出端的灭弧室,由于V形突出端的形状及其在灭弧室内的空间位置,以及它的背后与灭弧室的侧壁及灭弧罩上出气孔形成的气流通道,都促进灭弧室内气流畅通,有利于提高电弧运动速度,保证电弧顺利进入灭弧栅片组。The arc extinguishing chamber with V-shaped protruding end proposed by the utility model, due to the shape of the V-shaped protruding end and its spatial position in the arc extinguishing chamber, as well as its back and the side wall of the arc extinguishing chamber and the air outlet on the arc extinguishing cover. The air flow channels all promote the smooth flow of air in the arc extinguishing chamber, which is conducive to increasing the moving speed of the arc and ensuring that the arc enters the arc extinguishing grid plate group smoothly.
为了评价本实用新型的灭弧性能,我们将本实用新型(图4(d))和三种现有技术结构(图4(a)-(c))进行对比,测得电流第一次过零后四种灭弧室介质恢复强度如图5所示。图5中,横坐标为电流过零以后的时间,单位为微秒(μs),纵坐标为介质恢复强度,单位用电压伏(V)表示。由图中曲线可明显看出,平行放置的栅片(图4的结构(a))介质恢复强度最低,这是由于电弧不能进入栅片所致。按Gassmann E。在德国Ilmenau发表的论文指出:电弧在进入栅片前,其弧柱必须有足够的电压降以保证在进入栅片后提供分割成短弧后所需极间压降的总和,附图4的结构(a)由于栅片组距离触头太近,电弧运动到栅片时尚不能建立所需的电弧电压,因而无法进入栅片。结构(b)的栅片虽然也是平行放置,但是栅片距离触头较远,因而电弧能勉强进入栅片,但由于栅片长度太短,电弧易跑出栅片后端产生短接,因而介质恢复强度也不高。结构(c)为竖直放置栅片,电弧要经过一段运动才能进入栅片,因而电弧进入栅片前能建立足够的压降,而结构(d)正如上面所介绍的优点,它的介质恢复强度最高。In order to evaluate the arc extinguishing performance of the utility model, we compared the utility model (Fig. 4(d)) with three prior art structures (Fig. 4(a)-(c)), and measured the first passing current Figure 5 shows the medium recovery strength of the four arc extinguishing chambers after zero. In Fig. 5, the abscissa is the time after the current crosses zero, and the unit is microseconds (μs), and the ordinate is the dielectric recovery strength, and the unit is expressed in voltage volts (V). It can be clearly seen from the curve in the figure that the dielectric recovery strength of the grids placed in parallel (structure (a) in Figure 4) is the lowest, which is due to the fact that the arc cannot enter the grids. By Gassmann E. A paper published in Ilmenau, Germany pointed out that before the arc enters the grid, its arc column must have sufficient voltage drop to ensure that after entering the grid, it can provide the sum of the required inter-electrode voltage drop after being divided into short arcs, as shown in Figure 4 Structure (a) Because the grid group is too close to the contact, the arc voltage cannot be established when the arc moves to the grid, so it cannot enter the grid. Although the grids of structure (b) are also placed in parallel, the grids are far away from the contacts, so the arc can barely enter the grids, but because the length of the grids is too short, the arc is easy to run out of the rear end of the grids and short-circuit, so The media recovery strength is also not high. The structure (c) is to place the grids vertically, and the arc can only enter the grids after a certain movement, so a sufficient voltage drop can be established before the arcs enter the grids, and the structure (d) has the advantages described above, its dielectric recovery Highest intensity.
为了考核本实用新型发明的新型灭弧室,以CJ20-40A为对象,制作了灭弧室分别为附图4中结构c和结构d的二种接触器样机,委托国家认可的长城电器试验研究所按国家机械工业部企业标准JB/DQ4172-86对CJ20系列交流接触器的技术要求,进行660伏AC4工作条件下的对比试验,其结果如表1。In order to examine the new type of arc extinguishing chamber invented by this utility model, taking CJ20-40A as the object, two contactor prototypes with arc extinguishing chambers of structure c and structure d in attached drawing 4 were produced, and the nationally recognized Great Wall Electric was entrusted with the test and research According to the technical requirements of JB/DQ4172-86 of the Ministry of Machinery Industry for CJ20 series AC contactors, a comparative test was carried out under the working condition of 660 volts AC4, and the results are shown in Table 1.
表1样机试验结果对比
由试验结果看出:结构c未能满足CJ20-63A在660伏AC4工作条件下电寿命的条件,而本实用新型的结构d不但顺利地使CJ20-40A提高了一个电流等级,并且有充分裕度。It can be seen from the test results that the structure c fails to meet the conditions of electrical life of CJ20-63A under the working condition of 660 volts AC4, while the structure d of the utility model not only successfully improves the current level of CJ20-40A, but also has sufficient margin Spend.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98232837 CN2344860Y (en) | 1998-07-01 | 1998-07-01 | Grid interrupter with V-termination |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98232837 CN2344860Y (en) | 1998-07-01 | 1998-07-01 | Grid interrupter with V-termination |
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| Publication Number | Publication Date |
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| CN2344860Y true CN2344860Y (en) | 1999-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 98232837 Expired - Fee Related CN2344860Y (en) | 1998-07-01 | 1998-07-01 | Grid interrupter with V-termination |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101908450A (en) * | 2010-07-20 | 2010-12-08 | 中国船舶重工集团公司第七一二研究所 | Direct current quick breaker |
| CN101217076B (en) * | 2007-12-30 | 2011-01-19 | 人民电器集团有限公司 | AC contactor arc control device |
| CN102194586A (en) * | 2011-05-12 | 2011-09-21 | 苏州市诺弗电器有限公司 | Arcing shield for power switch |
| CN101689433B (en) * | 2007-06-29 | 2012-09-05 | 施耐德电器工业公司 | Electrical cut-off device having a complementary electrical function |
| CN106783445A (en) * | 2016-12-12 | 2017-05-31 | 金平娣 | A kind of air flow partition formula arc-extinguishing mechanism of power circuit breaker |
| CN109559946A (en) * | 2017-09-27 | 2019-04-02 | 常熟开关制造有限公司(原常熟开关厂) | A kind of breaker |
-
1998
- 1998-07-01 CN CN 98232837 patent/CN2344860Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101689433B (en) * | 2007-06-29 | 2012-09-05 | 施耐德电器工业公司 | Electrical cut-off device having a complementary electrical function |
| CN101217076B (en) * | 2007-12-30 | 2011-01-19 | 人民电器集团有限公司 | AC contactor arc control device |
| CN101908450A (en) * | 2010-07-20 | 2010-12-08 | 中国船舶重工集团公司第七一二研究所 | Direct current quick breaker |
| CN101908450B (en) * | 2010-07-20 | 2012-07-18 | 中国船舶重工集团公司第七一二研究所 | Direct current quick breaker |
| CN102194586A (en) * | 2011-05-12 | 2011-09-21 | 苏州市诺弗电器有限公司 | Arcing shield for power switch |
| CN106783445A (en) * | 2016-12-12 | 2017-05-31 | 金平娣 | A kind of air flow partition formula arc-extinguishing mechanism of power circuit breaker |
| CN109559946A (en) * | 2017-09-27 | 2019-04-02 | 常熟开关制造有限公司(原常熟开关厂) | A kind of breaker |
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