Background
Spot welding is a welding technique that uses a cylindrical electrode to form a weld between the contact surfaces of two overlapping workpieces. In the spot welding process, the work is brought into close contact first by applying pressure, and then an electric current is conducted. Under the action of resistance heat, the workpiece contact point is melted rapidly and a firm welding spot is formed after cooling. The welding method is particularly suitable for welding sheet members and stamping parts with the thickness of below 4mm, and is widely applied to manufacturing of automobile bodies, carriages and aircraft fuselages.
During welding, the metal of the weld zone expands due to heat, but is constrained by surrounding unheated metal, creating compressive stresses within the weld zone. When the weld is completed, as the metal cools and contracts, the weld area develops tensile stresses due to the surrounding metal constraints. This constant change in stress is a major cause of weld distortion, and conventional welding modes often suffer from large thermal deformations and difficult dimensional tolerances to control. Meanwhile, in the use process of the conventional welding device, the welding piece is required to be clamped and fixed, and the clamp cannot adjust the position of the welding piece in the use process, so that the welding device can only weld the same position of the welding piece, the clamp cannot be moved to weld the objects at multiple positions, the use is difficult, and the welding efficiency is low.
In order to effectively control welding deformation, the fixture and the tool are particularly important to fix and restrain welding parts. These anchor clamps and frock not only can provide stable support for the welding in the welding process, prevent that it from producing too big deformation, can also help realizing the evenly distributed of stress. For example, in handling long welds, a tensioning device may be used to secure the weld in a predetermined position to reduce bending and distortion that may occur during the welding process.
Therefore, how to effectively control the deformation caused by welding and adapt to the variability of the shape of the welded part has become a technical problem to be overcome by those skilled in the art.
Disclosure of Invention
The utility model aims to provide an adjustable spot welding protection device so as to solve the problem of deformation caused by a welding process in the prior art.
The utility model solves the technical problems by the following technical proposal:
The adjustable spot welding protection device comprises a bottom plate, a first clamping assembly and a second clamping assembly, wherein a limiting strip-shaped groove penetrating through the bottom plate and a fastener are arranged on the bottom plate, the first clamping assembly and the second clamping assembly are of L-shaped structures and are arranged in pairs, the vertical portion of the first clamping assembly is tightly attached to an axial fixing surface of a welding piece, the vertical portion of the second clamping assembly is tightly attached to a transverse fixing surface of the welding piece, the horizontal portion of the first clamping assembly is provided with a sliding strip-shaped groove parallel to the transverse fixing surface, the fastener penetrates through the sliding strip-shaped groove to fix the horizontal portion of the first clamping assembly on the bottom plate, and the horizontal portion of the second clamping assembly is fixed on the limiting strip-shaped groove through the fastener.
Further, the fastener is a bolt.
Further, the vertical portion of the first clamping assembly is provided with a push screw.
Further, the vertical portion of the second clamping assembly is provided with a push screw.
Further, the pushing screw is one or more.
Further, the sliding bar-shaped groove is one or more.
Further, the number of fasteners on each sliding bar slot is one or more.
Further, the fastener on the second clamping assembly is one or more.
Further, the first clamping assembly is provided in one pair, and the second clamping assembly is provided in two pairs.
Further, a hole is formed in the center of the bottom plate and used for placing the welding piece and the auxiliary cushion block, and the auxiliary cushion block is used for supporting the welding piece.
Compared with the prior art, the utility model has the positive progress effects that:
The utility model provides an adjustable spot welding protection device which comprises a bottom plate, a first clamping assembly and a second clamping assembly, wherein a sliding strip-shaped groove, a first clamping assembly and a fastener are matched, namely, the horizontal part of the first clamping assembly is provided with the sliding strip-shaped groove parallel to a transverse fixing surface, the fastener penetrates through the sliding strip-shaped groove to fix the horizontal part of the first clamping assembly on the bottom plate, so that the axial fixing surface of an adjustable clamping welding piece is realized, and the second clamping assembly, a limiting strip-shaped groove and the fastener are matched, namely, the horizontal part of the second clamping assembly is fixed on the limiting strip-shaped groove through the fastener, so that the transverse fixing surface of the adjustable clamping welding piece is realized, further, deformation caused by welding is effectively controlled, and the deformation of the welding piece shape is adapted.
Further, by arranging the pushing screw on the first clamping component, the length which can be clamped by the protective device is extended when the length distance which can be clamped by the first clamping component is insufficient, so that the axial fixing surface of the welding piece is clamped.
Further, by arranging the pushing screw on the second clamping component, the width which can be clamped by the protective device is extended when the width distance which can be clamped by the second clamping component is insufficient, so that the transverse fixing surface of the welding piece is clamped.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that like reference numerals and letters refer to like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the embodiments of the present utility model, it should be noted that, if the terms "upper," "lower," "horizontal," "inner," and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the term "horizontal" if present does not mean that the component is required to be absolutely horizontal, but may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the embodiments of the present utility model, it should also be noted that, unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or communicating between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Embodiments of the utility model are described in further detail below:
The adjustable spot welding protection device comprises a bottom plate 1, a first clamping component 2 and a second clamping component 3, wherein a limiting strip groove 4 penetrating through the bottom plate 1 and a fastener 5 are arranged on the bottom plate 1, the first clamping component 2 and the second clamping component 3 are of L-shaped structures and are arranged in pairs, a vertical part 2-2 of the first clamping component is clung to an axial fixing surface 10 of a welding piece, a vertical part 3-2 of the second clamping component is clung to a transverse fixing surface 11 of the welding piece, a sliding strip groove 6 parallel to the transverse fixing surface 11 is arranged on the horizontal part 2-1 of the first clamping component, the fastener 5 penetrates through the sliding strip groove 6 to fix the horizontal part 2-1 of the first clamping component on the bottom plate 1, and the horizontal part 3-1 of the second clamping component is fixed on the limiting strip groove 4 through the fastener 5.
Optionally, the fastener 5 is a bolt.
Optionally, the vertical portion 2-2 of the first clamping assembly is provided with a push screw 7.
Optionally, the vertical portion 3-2 of the second clamping assembly is provided with a push screw 7.
Optionally, the pushing screw 7 is one or more.
Optionally, the sliding bar-shaped groove 6 is one or more.
Optionally, the fastener 5 on each sliding bar 6 is one or more.
Optionally, the fastener 5 on the second clamping assembly 3 is one or more.
Alternatively, the first clamping assemblies 2 are provided in one pair and the second clamping assemblies 3 are provided in two pairs.
Optionally, a hole 8 is arranged in the center of the bottom plate 1 and used for placing a welding piece and an auxiliary cushion block 9, and the auxiliary cushion block 9 is used for supporting the welding piece.
The utility model is described in further detail below with reference to examples:
Referring to the overall structure schematic diagram of fig. 1, an adjustable spot welding protection device comprises a bottom plate 1, a first clamping component 2 and a second clamping component 3, wherein two limiting strip grooves 4 penetrating through the bottom plate 1 and twelve bolts are arranged on the bottom plate 1, four bolts are used for fixing the first clamping component 2, and eight bolts are used for fixing the second clamping component, the first clamping component 2 and the second clamping component 3 are of L-shaped structures and are arranged in pairs, the first clamping component 2 is arranged in a pair, and the second clamping component 3 is arranged in two pairs;
Referring to fig. 2, which is a view showing the structure of a welding member, fig. 3 is a view showing the structure of the welding member, in use, the vertical portion 2-2 of the first clamping assembly is closely attached to the axial fixing surface 10 of the welding member, the vertical portion 3-2 of the second clamping assembly is closely attached to the lateral fixing surface 11 of the welding member, the horizontal portion 2-1 of each first clamping assembly is provided with two sliding grooves 6 parallel to the lateral fixing surface 11, two bolts respectively pass through the two sliding grooves 6 to fix the horizontal portion 2-1 of one first clamping assembly to the base plate 1, and the horizontal portion 3-1 of each second clamping assembly is fixed to the limiting groove 4 by two bolts.
The vertical part of the first clamping assembly is provided with two pushing screws 7 evenly distributed on the central transverse axis, and the vertical part of the second clamping assembly is provided with two pushing screws 7 evenly distributed on the central longitudinal axis.
The center of the bottom plate 1 is provided with a hole 8 for placing a welding piece and an auxiliary cushion block 9, and the auxiliary cushion block 9 is used for supporting the welding piece.
Referring to the bottom schematic view of fig. 4 and the bottom view of fig. 5, the limit groove 4 penetrates through the bottom plate, the bolt for fixing the first clamping assembly 2 is fixed on the bottom plate 1, the adjustment is not adjustable, the sliding groove is needed to be used for adjusting, and the second clamping assembly 3 can move the adjustment position on the limit groove 4 through the bolt for fixing the second clamping assembly, so that the transverse fixing surface 11 for clamping the welding piece is realized. In addition, when the width of the weldment is too narrow, the axial fixing surface 10 of the weldment can be clamped by extending the width by a push screw provided at the vertical portion 3-2 of the second clamping assembly when the width of the weldment is not matched between the second clamping assemblies.
When the length of the welding piece is overlong and needs to be adjusted, the first clamping assembly is outwards slid by the sliding strip-shaped groove, and the length of the distance-adaptive welding piece is adjusted. When the length of the weldment is too short and, at the same time, the first clamping assembly is slid inwards to the extreme position by means of the sliding bar grooves, the axial fixing surface 10 of the clamped weldment can be realized by extending the length of the push screw provided at the vertical portion 2-2 of the first clamping assembly, when the length of the weldment is still not matched.
The above is only for illustrating the technical idea of the present utility model, and the protection scope of the present utility model is not limited by this, and any modification made on the basis of the technical scheme according to the technical idea of the present utility model falls within the protection scope of the claims of the present utility model.