CN222203935U - Single-row material distributing device for contact lens mold - Google Patents
Single-row material distributing device for contact lens mold Download PDFInfo
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- CN222203935U CN222203935U CN202420918444.2U CN202420918444U CN222203935U CN 222203935 U CN222203935 U CN 222203935U CN 202420918444 U CN202420918444 U CN 202420918444U CN 222203935 U CN222203935 U CN 222203935U
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- 239000000463 material Substances 0.000 title claims abstract description 130
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 238000009826 distribution Methods 0.000 claims description 20
- 238000003892 spreading Methods 0.000 claims description 2
- 238000005192 partition Methods 0.000 claims 4
- 238000007599 discharging Methods 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 238000000465 moulding Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000011218 segmentation Effects 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007649 pad printing Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000000017 hydrogel Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本文提出了一种隐形眼镜模具用的单排分料装置，输送基座的形状为倒T型，输送基座的竖段上表面设有分料输送带，输送基座的横断中部上方横向的设有排式分料机械臂，输送基座的横段上表面从右至左依次设有空排架区、入料区和收集堆叠区，通过将磨具切分机的出口端与分料输送带进行连通，从而实现完成流道切除的模具能够顺势直接进行分离，向前运输，并通过排式分料机械臂依次对单模具进行夹取运输至料架内，同时排式分料机械臂也对料架内进行依次布料，而且排式分料机械臂还能够夹取料架，对料架进行横向的运输，从而做到对完成入料的料架和空料架进行移动，方便快捷，提高整体自动化率。
This paper proposes a single-row material dividing device for contact lens molds. The shape of the conveying base is an inverted T shape. A material dividing conveyor belt is provided on the upper surface of the vertical section of the conveying base. A row-type material dividing robot arm is provided horizontally above the middle of the cross section of the conveying base. The upper surface of the cross section of the conveying base is provided with an empty rack area, a feeding area and a collection and stacking area from right to left. By connecting the outlet end of the mold cutting machine with the material dividing conveyor belt, the mold that has completed the runner cutting can be directly separated and transported forward. The single mold is clamped and transported to the material rack in turn by the row-type material dividing robot arm. At the same time, the row-type material dividing robot arm also lays the material in the material rack in turn, and the row-type material dividing robot arm can also clamp the material rack and transport the material rack horizontally, so that the rack that has completed the feeding and the empty rack can be moved, which is convenient and fast, and improves the overall automation rate.
Description
Technical Field
The patent refers to the field of 'photomechanical production of textured or patterned surfaces and its materials or apparatus'.
Background
When the contact lens is manufactured, the resin mold is required to be used for molding the contact lens, so that the silicone hydrogel is conveniently injected into the resin mold for curing molding, wherein when the resin mold of the contact lens is manufactured, an injection molding machine is required to be used for batch processing, and when the resin mold of the contact lens is used for molding, the resin is required to be cured by the mold, so that the resin mold is used for molding the raw material of the contact lens.
In order to maximize the material product during single-time mold injection, high quality and bottom waste material amount during injection molding can be achieved, and most of mold injection molding is in a petal-shaped mode, namely the shape of the injection molded mold is in an annular equidistant distributed mode, and the middle of the mold is connected through a runner.
In order to facilitate the follow-up work of pressing mold, pattern pad printing, demolding and the like in the follow-up production, the runner in the middle of the petal-shaped mold is cut off, meanwhile, the molds of different types can be regularly arranged in rows, the molds of the same type are arranged on the same bent, and then the molds on the bent are transported to follow-up steaming hydration, pressing mold pad printing, batch demolding and the like.
But the current mode of split runner is mostly all to use the shearing seat, cuts mould and runner, and the in-process of cutting is collected through the form of automatic whereabouts feed-split, and follow-up re-use jar or manual work is carried out row material loading and is put up the process, consequently just need can have the device that a set of automatic segmentation feed-split and can also automatic dress row, promotes production efficiency.
Disclosure of utility model
In order to solve the problems, the single-row material distribution device for the contact lens mold comprises a conveying base, a row-type material distribution conveying arm and a row rack, wherein the conveying base is in an inverted T shape, a material distribution conveying belt is arranged on the upper surface of a vertical section of the conveying base, a row-type material distribution mechanical arm is transversely arranged above the transverse middle part of the conveying base, an empty row rack area, a material feeding area and a material collecting and stacking area are sequentially arranged on the upper surface of the transverse section of the conveying base from right to left, the cross-type material distribution mechanical arm is positioned between the empty row rack area, the material feeding area and the material collecting and stacking area, the front end of the material feeding area is mutually aligned with the rear end of the material distribution conveying belt, a mold cutting machine is arranged at the front end of the material distribution conveying belt, a petal mold is arranged at the inlet end of the mold cutting machine, the outlet end of the mold cutting machine is communicated with the material distribution conveying belt, the row type material distributing mechanical arm comprises a transverse translation rail, a longitudinal translation rail and a plurality of multifunctional clamping jaws, wherein the longitudinal translation rail is vertically arranged above two sections of the transverse translation rail, the plurality of multifunctional clamping jaws are equidistantly arranged below the transverse translation rail, the distance between the multifunctional clamping jaws is the same as that between the multifunctional clamping jaws and the material distributing conveying belt, the arc opening of the multifunctional clamping jaws is the same as the outer diameter of a single die, the clamping hooks of the multifunctional clamping jaws are the same as the outer shape of a row rack, the outlet end of a grinding tool cutting machine is communicated with the material distributing conveying belt, so that the dies for completing runner cutting can be directly separated and transported forwards, the single dies can be sequentially clamped and transported into the material rack through the row type material distributing mechanical arm, the row type material distributing mechanical arm can also sequentially distribute materials in the material rack, the row type material distributing mechanical arm can also clamp the material taking rack, carry out horizontal transportation to the work or material rest to accomplish the work or material rest and the empty work or material rest of completion pan feeding and remove, convenient and fast improves whole automation rate.
The conveying base is a table type inverted T-shaped base table, a control box is arranged above the right side of the transverse section of the conveying base, a cross beam frame is arranged above the conveying base, a row-type material distributing mechanical arm is horizontally and fixedly arranged on the inner side of the cross beam frame, the inverted T-shaped base table can conveniently fuse two perpendicular moving directions in a material feeding area, and the row-type material distributing mechanical arm and the material distributing conveyor belt are convenient to combine and link.
The die cutting machine is a petal die cutting and spreading machine with bilateral symmetry, the front end of the die cutting machine is an inlet end, the rear end of the die cutting machine is an outlet section, the outlet end is an expanding equidistant distribution port, the outlet end is respectively communicated with each front end of the material distributing conveyor belt in a sectional mode, the die cutting machine which is arranged symmetrically can cut two petal dies at one time, and meanwhile, the petal die cutting machine is used for conveying and distributing materials to the material distributing conveyor belt in a split mode, so that the die cutting machine is rapid and convenient.
The material dividing conveyer belt is vertical horizontal conveyer belt, and the upper surface of material dividing conveyer belt transversely equidistant is equipped with a plurality of longitudinal baffles, the quantity of longitudinal baffles be thirteen, the upper surface of the separation material dividing conveyer belt of longitudinal baffles mutual equidistant, the interval between the longitudinal baffles is the double of single interval, the rear end of material dividing conveyer belt be equipped with independent ejection of compact bayonet socket, independent ejection of compact bayonet socket establish the below at row's material dividing mechanical arm, carry out single row classification transportation through the material dividing conveyer belt with the single mould of accomplishing the segmentation, then follow the single discharge of rear end to make things convenient for row's material dividing mechanical arm to take out single mould.
The vertical range upon range of being equipped with twelve groups of bent in the empty bent district, the vertical range upon range of bent in the empty bent district is equipped with a plurality of layers, the bottom surface in empty bent district is equipped with the lifting seat, the upper surface of lifting seat be equipped with the bent, collect and pile up the vertical range upon range of being equipped with a plurality of layers of bent in the district, collect the bottom surface that piles up the district and be equipped with the lifting seat, the upper surface of lifting seat be equipped with the bent, empty bent district and collect and pile up the district and all be equipped with the lifting seat to be convenient for realize rising step by step and decline of work or material rest, make things convenient for the bent branch material arm clamp to get and put down the work or material rest.
The upper surface of pan feeding district is equipped with the bent seat, the transverse whole cross-over connection of bent seat link to each other, the top of bent seat is equipped with twelve groups bent, through the pan feeding district can be convenient use bent divides material arm to carry out the pan feeding to the work or material rest in.
The beneficial effects are that:
Through carrying out the intercommunication with the exit end of grinding apparatus branch machine and branch material conveyer belt to realize accomplishing runner resected mould and can directly separate, transport forward, and press from both sides single mould in proper order through row's branch material arm and get the transportation to the work or material rest in, row's branch material arm also carries out cloth in proper order in the work or material rest simultaneously, row's branch material arm can also press from both sides and get the material rest moreover, carries out horizontal transportation to the work or material rest, thereby accomplish the work or material rest and the empty work or material rest of accomplishing the pan feeding and remove, convenient and fast improves whole automation rate.
The base platform of the inverted T line can conveniently fuse two vertical moving directions in a feeding area, and is convenient for the combined linkage of the row type material distributing mechanical arm and the material distributing conveying belt.
The mould split machine that sets up through the symmetry is followed can be disposable with two petal moulds segmentation to shunt simultaneously and transport the branch material in the branch material conveyer belt, it is swift convenient.
And the single die subjected to cutting is subjected to single-row classified transportation through the material separating conveyor belt, and then is singly discharged from the rear end, so that the single die is conveniently taken out by the row-type material separating mechanical arm.
The empty bent area and the collecting and stacking area are respectively provided with a lifting seat, so that the material frame can conveniently ascend and descend step by step, and the discharging type material distributing mechanical arm can conveniently clamp and discharge the material frame.
Drawings
FIG. 1 is a top plan layout view of a single row of dispensing devices for contact lens molds;
In the figure; 1, petal mould, 2, mould branch machine, 3, single mould, 4, divide material conveyer belt, 5, row formula branch material arm, 6, control box, 7, empty bent district, 8, pan feeding district, 9, collection stack district.
Detailed Description
In order to enhance the understanding of the present utility model, the present utility model will be further described in detail with reference to the following examples and drawings, which are provided for the purpose of illustrating the present utility model only and are not to be construed as limiting the scope of the present utility model.
The device comprises a petal die 1, a die cutting machine 2, a single die 3, a material distributing conveyor belt 4, a row type material distributing mechanical arm 5, a control box 6, an empty row frame area 7, a feeding area 8 and a collecting and stacking area 9.
As shown in fig. 1;
The shape of the conveying base is inverted T-shaped, the upper surface of the vertical section of the conveying base is provided with a distributing conveying belt 4, the upper part of the transverse middle part of the conveying base is transversely provided with a row distributing mechanical arm 5, the upper surface of the transverse section of the conveying base is sequentially provided with an empty arranging frame area 7, a feeding area 8 and a collecting and stacking area 9 from right to left, the transverse color of the row distributing mechanical arm 5 is also arranged between the empty arranging frame area 7, the feeding area 8 and the collecting and stacking area 9, the front end of the feeding area 8 is mutually aligned with the rear end of the distributing conveying belt 4, the front end of the distributing conveying belt 4 is provided with a die cutting machine 2, the inlet end of the die cutting machine 2 is provided with a petal die 1, the outlet end of the die cutting machine 2 is communicated with the distributing conveying belt 4, the row distributing mechanical arm 5 comprises a transverse translation rail, a longitudinal translation rail and a plurality of multifunctional clamping jaws, the two sections of the transverse translation rail are vertically provided with a longitudinal translation rail, a plurality of multifunctional clamping jaws are arranged below the transverse translation rail at equal intervals, the distance between the multifunctional clamping jaws is the same as that between the material dividing conveyor belt 4, the multifunctional clamping jaws are arc-mouth hook type clamping jaws, the arc mouth of the multifunctional clamping jaws is the same as the outer diameter of a single die 3, the clamping hooks of the multifunctional clamping jaws are the same as the outer shape of a bent frame, a conveying base is a table inverted T-shaped base table, a control box 6 is arranged above the right side of the transverse section of the conveying base, a transverse beam frame is arranged above the conveying base, a bent material dividing mechanical arm 5 is horizontally fixed on the inner side of the transverse beam frame, a die cutting machine 2 is a petal die 1 cutting machine with bilateral symmetry, the front end of the die cutting machine 2 is an inlet end, the rear end of the die cutting machine 2 is an outlet section, the outlet end be the expanded equidistance and distribute the port, the outlet end sectional type respectively with divide every front end intercommunication of material conveyer belt 4, divide material conveyer belt 4 to be vertical horizontal conveyer belt, divide the horizontal equidistance of upper surface of material conveyer belt 4 to be equipped with a plurality of longitudinal baffles, the quantity of longitudinal baffles be thirteen, the upper surface of the mutual equidistant separation material conveyer belt 4 of longitudinal baffles, the interval between the longitudinal baffles is the double of single interval, the rear end of dividing material conveyer belt 4 be equipped with independent ejection of compact bayonet socket, independent ejection of compact bayonet socket establish in the below of arranging the material arm 5 of dividing, the vertical range upon range of being equipped with of empty bank district 7 is equipped with twelve groups of bank, the vertical range upon range of being equipped with of bank in the empty bank district 7 is equipped with a plurality of layers, the bottom surface of empty bank district 7 is equipped with the lifting seat, the upper surface of lifting seat be equipped with the bank, the horizontal whole of bridging of bank seat be equipped with twelve groups of bank seats, the top of bank seat is equipped with twelve groups of bank seats, the vertical range upon range of 9 is equipped with the vertical range of bank 9 is equipped with the stack of layer 9, stacks the bottom surface of bank 9 is equipped with the lifting seat.
Implementation examples;
When the device is used, the petal mould 1 is firstly placed into the mould dividing machine 2, the mould dividing machine 2 divides the runner of the petal mould 1, meanwhile, the divided single moulds 3 are divided into the material dividing conveying belt 4 side by side, and the material dividing conveying belt 4 separately conveys the single moulds 3 in each row to the material feeding area 8 for material feeding.
The discharging and distributing mechanical arm 5 transversely moves rightwards to grab twelve material racks in the empty discharging area 7 side by side at a time and convey the material racks to the feeding area 8 and put down, after the empty material racks are placed, the discharging and distributing mechanical arm 5 starts to grab the single die 3, and the discharging and distributing mechanical arm 5 sequentially puts the single die 3 into the material racks from back to front.
After the material rack is fully filled, the whole material rack of the feeding area 8 is clamped by the discharging material distributing mechanical arm 5, and the material rack is left moved to be placed in the collecting and stacking area 9 to be collected and stacked, so that the follow-up manual integral material taking is facilitated.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420918444.2U CN222203935U (en) | 2024-04-29 | 2024-04-29 | Single-row material distributing device for contact lens mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420918444.2U CN222203935U (en) | 2024-04-29 | 2024-04-29 | Single-row material distributing device for contact lens mold |
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| Publication Number | Publication Date |
|---|---|
| CN222203935U true CN222203935U (en) | 2024-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420918444.2U Active CN222203935U (en) | 2024-04-29 | 2024-04-29 | Single-row material distributing device for contact lens mold |
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| CN (1) | CN222203935U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119820542A (en) * | 2025-02-07 | 2025-04-15 | 平方和(北京)科技有限公司 | Contact lens mold classification tray arranging method and system |
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2024
- 2024-04-29 CN CN202420918444.2U patent/CN222203935U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119820542A (en) * | 2025-02-07 | 2025-04-15 | 平方和(北京)科技有限公司 | Contact lens mold classification tray arranging method and system |
| CN119820542B (en) * | 2025-02-07 | 2025-08-15 | 平方和(北京)科技有限公司 | Contact lens mold classification tray arranging method and system |
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