CN220815850U - Filter assembly - Google Patents
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- CN220815850U CN220815850U CN202322847846.6U CN202322847846U CN220815850U CN 220815850 U CN220815850 U CN 220815850U CN 202322847846 U CN202322847846 U CN 202322847846U CN 220815850 U CN220815850 U CN 220815850U
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- 239000000428 dust Substances 0.000 claims description 85
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000003570 air Substances 0.000 description 74
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000012530 fluid Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000011045 prefiltration Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本申请提供一种过滤器总成,其包括外壳和过滤主体,过滤主体包括多个旋风过滤单元和中央出气筒,空气能从外壳的侧部进入,流经旋风过滤单元后,从中央出气筒流出,旋风过滤单元包括三组旋风过滤器,分别包括A个、B个和C个旋风过滤单元,C小于A和B,外壳在第一方向上的尺寸小于在第二方向上的尺寸,在第一方向上,第一和第二组旋风过滤器分别位于中央出气筒的两侧,第三组旋风过滤器位于第一和第二组旋风过滤器之间,在第二方向上,第三组旋风过滤器至少在中央出气筒的两侧分布,第一和第二组旋风过滤器分别在第二方向上排成一行。根据本申请的过滤器总成结构简单,且能在小空间内集成更多的旋风过滤器,提高过滤效果。
The present application provides a filter assembly, which includes a shell and a filter body, the filter body includes a plurality of cyclone filter units and a central air outlet, air can enter from the side of the shell, flow through the cyclone filter unit, and then flow out from the central air outlet, the cyclone filter unit includes three groups of cyclone filters, including A, B and C cyclone filter units respectively, C is smaller than A and B, the size of the shell in the first direction is smaller than the size in the second direction, in the first direction, the first and second groups of cyclone filters are respectively located on both sides of the central air outlet, the third group of cyclone filters is located between the first and second groups of cyclone filters, in the second direction, the third group of cyclone filters is at least distributed on both sides of the central air outlet, and the first and second groups of cyclone filters are respectively arranged in a row in the second direction. The filter assembly according to the present application has a simple structure, and can integrate more cyclone filters in a small space to improve the filtering effect.
Description
技术领域Technical Field
本申请涉及滤清器领域,更具体地涉及一种过滤器总成。The present application relates to the field of filters, and more particularly to a filter assembly.
背景技术Background technique
对于例如工程用车辆,其作业环境可能是建筑工地或露天煤矿等环境,环境空气中含有大量的粉尘,容易造成车辆的发动机进气系统阻塞,使得发动机工作效率降低,油耗增加。为了解决上述问题,可以为上述车辆的发动机进气系统设置旋风过滤器(通常作为预滤器使用)。For example, engineering vehicles may be operated in construction sites or open-pit coal mines, where the ambient air contains a large amount of dust, which can easily cause the vehicle's engine air intake system to become blocked, resulting in reduced engine efficiency and increased fuel consumption. To solve the above problem, a cyclone filter (usually used as a pre-filter) can be provided for the vehicle's engine air intake system.
本申请的申请人曾在专利申请CN113153588A以及专利CN115342008B中提出两种可变流量的过滤器,此类过滤器能自发地根据流体的流量大小而调节气流截面积进而调节流体的流速,其所提供的离心力大,在试验中表现出很好的分离效果。The applicant of the present application has proposed two variable flow filters in patent application CN113153588A and patent CN115342008B. Such filters can spontaneously adjust the cross-sectional area of the airflow according to the flow rate of the fluid and thus adjust the flow rate of the fluid. The centrifugal force they provide is large and they show good separation effect in experiments.
然而,如何将类似的旋风过滤器集成到应用装置上,以小的尺寸提供强大的空气过滤(预滤)能力,是本领域仍需要探索的。However, how to integrate similar cyclone filters into application devices to provide powerful air filtration (pre-filtration) capabilities in a small size is still a topic that needs to be explored in the art.
实用新型内容Utility Model Content
本申请的目的在于克服或至少减轻上述现有技术存在的不足,提供一种。The purpose of the present application is to overcome or at least alleviate the deficiencies of the above-mentioned prior art and to provide a.
本申请提供一种过滤器总成,包括外壳和设置在所述外壳内的过滤主体,所述过滤主体包括多个旋风过滤单元和中央出气筒,空气能从所述外壳的侧部进入,流经所述旋风过滤单元后,从所述中央出气筒流出,其中,The present application provides a filter assembly, comprising a housing and a filter body disposed in the housing, wherein the filter body comprises a plurality of cyclone filter units and a central air outlet cylinder, air can enter from the side of the housing, flow through the cyclone filter units, and then flow out from the central air outlet cylinder, wherein:
所述多个旋风过滤单元分为第一组旋风过滤器、第二组旋风过滤器和第三组旋风过滤器,所述第一组旋风过滤器包括A个旋风过滤单元,所述第二组旋风过滤器包括B个旋风过滤单元,所述第三组旋风过滤器包括C个旋风过滤单元,C小于A,且C小于B,The plurality of cyclone filter units are divided into a first group of cyclone filters, a second group of cyclone filters and a third group of cyclone filters, the first group of cyclone filters includes A cyclone filter units, the second group of cyclone filters includes B cyclone filter units, the third group of cyclone filters includes C cyclone filter units, C is smaller than A, and C is smaller than B,
所述外壳在第一方向上的尺寸小于在第二方向上的尺寸,The size of the housing in the first direction is smaller than the size in the second direction,
在所述第一方向上,所述第一组旋风过滤器和所述第二组旋风过滤器分别位于所述中央出气筒的两侧,所述第三组旋风过滤器位于所述第一组旋风过滤器和所述第二组旋风过滤器之间,In the first direction, the first group of cyclone filters and the second group of cyclone filters are respectively located on both sides of the central air outlet cylinder, and the third group of cyclone filters is located between the first group of cyclone filters and the second group of cyclone filters.
在所述第二方向上,属于所述第三组旋风过滤器的多个所述旋风过滤单元至少在所述中央出气筒的两侧分布,In the second direction, the plurality of cyclone filter units belonging to the third group of cyclone filters are distributed at least on both sides of the central air outlet tube.
所述第一组旋风过滤器和所述第二组旋风过滤器分别在所述第二方向上排成一行。The first group of cyclone filters and the second group of cyclone filters are respectively arranged in a row in the second direction.
在至少一个实施方式中,属于所述第一组旋风过滤器和所述第二组旋风过滤器的多个所述旋风过滤单元的用于进气的入口筒的开口沿所述第一方向朝背离所述中央出气筒的方向开设。In at least one embodiment, the openings of the inlet cylinders for air intake of the plurality of the cyclone filter units belonging to the first group of cyclone filters and the second group of cyclone filters are opened along the first direction away from the central air outlet cylinder.
在至少一个实施方式中,属于所述第三组旋风过滤器的多个所述旋风过滤单元的用于进气的入口筒的开口沿所述第二方向朝背离所述中央出气筒的方向开设。In at least one embodiment, openings of the inlet cylinders for air intake of the plurality of cyclone filter units belonging to the third group of cyclone filters are opened along the second direction in a direction away from the central air outlet cylinder.
在至少一个实施方式中,A=B=4。In at least one embodiment, A=B=4.
在至少一个实施方式中,C=2,在所述第二方向上,属于所述第三组旋风过滤器的2个所述旋风过滤单元分别设置在所述中央出气筒的两侧。In at least one embodiment, C=2, and in the second direction, the two cyclone filter units belonging to the third group of cyclone filters are respectively arranged on both sides of the central air outlet tube.
在至少一个实施方式中,所述外壳包括多个用于使气体流入的进气孔,所述进气孔至少形成于所述外壳的在所述第一方向上的两侧的侧壁。In at least one embodiment, the housing includes a plurality of air inlet holes for allowing gas to flow in, and the air inlet holes are formed at least on side walls of the housing on both sides in the first direction.
在至少一个实施方式中,所述外壳还包括位于底部的外壳出气筒,所述外壳出气筒与所述中央出气筒对接。In at least one embodiment, the housing further comprises a housing gas outlet located at the bottom, and the housing gas outlet is docked with the central gas outlet.
在至少一个实施方式中,所述外壳的底部形成有多个出尘口,每个所述旋风过滤单元的用于收集灰尘的集尘筒与一个所述出尘口对接。In at least one embodiment, a plurality of dust outlets are formed at the bottom of the housing, and a dust collecting barrel for collecting dust of each cyclone filter unit is docked with one of the dust outlets.
在至少一个实施方式中,所述过滤器总成还包括至少两个集尘盒,所述集尘盒环绕所述外壳出气筒设置,每个所述集尘盒与多个所述出尘口连通。In at least one embodiment, the filter assembly further includes at least two dust boxes, which are arranged around the air outlet of the housing, and each of the dust boxes is connected to a plurality of the dust outlets.
在至少一个实施方式中,所述集尘盒形成有凹部,所述凹部与所述外壳出气筒形状相仿地设置在所述外壳出气筒的外周侧,使得每个所述集尘盒能部分地包围所述外壳出气筒。In at least one embodiment, the dust box is formed with a recess, and the recess is arranged on the outer peripheral side of the outer shell outlet in a shape similar to that of the outer shell outlet, so that each dust box can partially surround the outer shell outlet.
在至少一个实施方式中,所述集尘盒的数量为两个,两个所述集尘盒在所述第二方向上相对地设置。In at least one embodiment, there are two dust collecting boxes, and the two dust collecting boxes are arranged opposite to each other in the second direction.
在至少一个实施方式中,所述集尘盒能在所述第二方向上以推拉的方式安装到所述外壳或从所述外壳取下。In at least one embodiment, the dust box can be installed on or removed from the housing in a push-pull manner in the second direction.
在至少一个实施方式中,所述外壳的底部在所述第二方向上的中央形成有锁槽,所述集尘盒形成有第一固定部,所述第一固定部能部分地插入所述锁槽内得到固定。In at least one embodiment, a locking groove is formed at the center of the bottom of the housing in the second direction, and a first fixing portion is formed on the dust collecting box, and the first fixing portion can be partially inserted into the locking groove to be fixed.
在至少一个实施方式中,所述外壳的底部在所述第一方向上的两侧设有至少两个相对的导条,所述两个相对的导条之间的距离大于所述集尘盒在所述第一方向上的宽度。In at least one embodiment, at least two opposite guide bars are provided on both sides of the bottom of the housing in the first direction, and a distance between the two opposite guide bars is greater than a width of the dust collecting box in the first direction.
在至少一个实施方式中,所述过滤器总成还包括与所述外壳相连的活动扣,所述集尘盒形成有第二固定部,所述活动扣能与所述第二固定部配合而将所述集尘盒固定于所述外壳。In at least one embodiment, the filter assembly further comprises a movable buckle connected to the housing, the dust box is formed with a second fixing portion, and the movable buckle can cooperate with the second fixing portion to fix the dust box to the housing.
在至少一个实施方式中,所述过滤主体还包括基板,所述中央出气筒和所述旋风过滤单元的内筒均形成于所述基板,所述旋风过滤单元的外筒与所述基板能拆卸地连接。In at least one embodiment, the filter body further includes a base plate, the central air outlet cylinder and the inner cylinder of the cyclone filter unit are both formed on the base plate, and the outer cylinder of the cyclone filter unit is detachably connected to the base plate.
在至少一个实施方式中,所述过滤器总成还包括上盖,所述上盖安装于所述基板,所述上盖内的空间连通所述中央出气筒和所述内筒。In at least one embodiment, the filter assembly further includes an upper cover, wherein the upper cover is mounted on the base plate, and a space inside the upper cover communicates with the central air outlet cylinder and the inner cylinder.
在至少一个实施方式中,所述上盖内形成有多个内隔挡,相邻的所述内隔挡之间对应容纳一个所述内筒的开口。In at least one embodiment, a plurality of inner baffles are formed in the upper cover, and an opening of the inner cylinder is correspondingly accommodated between adjacent inner baffles.
在至少一个实施方式中,所述旋风过滤单元包括阀片,所述阀片安装于所述旋风过滤单元的用于进气的入口筒的开口处,且所述阀片能根据进风量调节自身与入口筒之间的夹角。In at least one embodiment, the cyclone filter unit includes a valve plate, which is installed at the opening of the inlet tube of the cyclone filter unit for air intake, and the valve plate can adjust the angle between itself and the inlet tube according to the air intake volume.
根据本申请的过滤器总成结构简单,且能在小空间内集成更多的旋风过滤器,提高过滤效果。The filter assembly according to the present application has a simple structure and can integrate more cyclone filters in a small space, thereby improving the filtering effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1和图2是根据本申请的一个实施方式的过滤器总成在不同视角下的结构示意图。1 and 2 are schematic structural diagrams of a filter assembly according to an embodiment of the present application at different viewing angles.
图3是图1的剖视图。FIG. 3 is a cross-sectional view of FIG. 1 .
图4是根据本申请的一个实施方式的过滤器总成的分解示意图。FIG. 4 is an exploded schematic diagram of a filter assembly according to an embodiment of the present application.
图5和图6是根据本申请的一个实施方式的过滤器总成的部分结构的分解示意图。5 and 6 are exploded schematic views of a partial structure of a filter assembly according to an embodiment of the present application.
图7是沿垂直于中央出气筒的轴线在上盖部分将过滤器总成剖开的示意图。FIG. 7 is a schematic diagram showing the filter assembly cut apart at the upper cover portion along an axis perpendicular to the central air outlet cylinder.
图8是根据本申请的一个实施方式的过滤器总成的部分结构的示意图。FIG. 8 is a schematic diagram of a partial structure of a filter assembly according to an embodiment of the present application.
图9是图8的部分分解的示意图。FIG. 9 is a partially exploded schematic diagram of FIG. 8 .
图10是根据本申请的一个实施方式的过滤器总成的过滤主体的部分分解的示意图。FIG. 10 is a partially exploded schematic diagram of a filter body of a filter assembly according to an embodiment of the present application.
图11是根据本申请的一个实施方式的过滤器总成的基板的示意图。FIG. 11 is a schematic diagram of a substrate of a filter assembly according to an embodiment of the present application.
附图标记说明:Description of reference numerals:
10外壳;11进气孔;12出尘口;13外壳出气筒;14导条;15锁槽;10 housing; 11 air inlet; 12 dust outlet; 13 housing air outlet; 14 guide strip; 15 lock slot;
20上盖;21内隔挡;20 upper cover; 21 inner partition;
30过滤主体;31基板;310板主体;311内筒;312中央出气筒;30 filter body; 31 substrate; 310 plate body; 311 inner cylinder; 312 central air outlet;
300旋风过滤单元;301入口筒;302集尘筒;303外筒;304阀片;300 cyclone filter unit; 301 inlet cylinder; 302 dust collecting cylinder; 303 outer cylinder; 304 valve plate;
40集尘盒;41第一固定部;42第二固定部;43凹部;40 dust box; 41 first fixing portion; 42 second fixing portion; 43 recessed portion;
P连接筒;L活动扣;A1第一方向;A2第二方向。P connecting tube; L movable buckle; A1 first direction; A2 second direction.
具体实施方式Detailed ways
下面参照附图描述本申请的示例性实施方式。应当理解,这些具体的说明仅用于示教本领域技术人员如何实施本申请,而不用于穷举本申请的所有可行的方式,也不用于限制本申请的范围。The exemplary embodiments of the present application are described below with reference to the accompanying drawings. It should be understood that these specific descriptions are only used to teach those skilled in the art how to implement the present application, and are not intended to exhaust all possible methods of the present application, nor to limit the scope of the present application.
参照图1至图9,介绍根据本申请的一个实施方式的过滤器总成。1 to 9 , a filter assembly according to one embodiment of the present application is introduced.
根据本申请的过滤器总成包括外壳10、上盖20、过滤主体30、集尘盒40、连接筒P和活动扣L。The filter assembly according to the present application includes a housing 10 , an upper cover 20 , a filter body 30 , a dust collecting box 40 , a connecting tube P and a movable buckle L.
外壳10的主体呈大致方盒状,其上部开放,用于安装过滤主体30。The main body of the housing 10 is substantially in the shape of a square box, with an open upper portion for mounting the filter main body 30 .
过滤主体30包括基板31和多个(本实施方式中为10个)旋风过滤单元300。参照图4、图10和图11,基板31包括板主体310、位于板主体中央的中央出气筒312和环绕中央出气筒312的多个内筒311。内筒311属于旋风过滤单元300的一部分,每个旋风过滤单元300的外筒303套设到一个内筒311外(外筒303例如通过螺钉固定到板主体310),形成一个完整的旋风过滤单元300。The filter body 30 includes a base plate 31 and a plurality of (10 in this embodiment) cyclone filter units 300. Referring to Figures 4, 10 and 11, the base plate 31 includes a plate body 310, a central air outlet cylinder 312 located in the center of the plate body, and a plurality of inner cylinders 311 surrounding the central air outlet cylinder 312. The inner cylinder 311 is a part of the cyclone filter unit 300, and the outer cylinder 303 of each cyclone filter unit 300 is sleeved outside an inner cylinder 311 (the outer cylinder 303 is fixed to the plate body 310 by screws, for example), forming a complete cyclone filter unit 300.
过滤主体30安装于外壳10内,或者更确切地说,过滤主体30的旋风过滤单元300和中央出气筒312伸入外壳10内部、板主体310架设在外壳10上方的开口处。可选地,板主体310与外壳10之间通过螺钉连接。The filter body 30 is installed in the housing 10, or more precisely, the cyclone filter unit 300 and the central air outlet cylinder 312 of the filter body 30 extend into the housing 10, and the plate body 310 is mounted on the opening above the housing 10. Optionally, the plate body 310 is connected to the housing 10 by screws.
本申请所使用的旋风过滤单元300为现有技术,例如可参照本申请的申请人曾提出的专利申请CN113153588A或专利CN115342008B。出于各种目的,将这两件专利公开的所有内容引入本申请,并省略详细描述。The cyclone filter unit 300 used in this application is prior art, for example, reference may be made to patent application CN113153588A or patent CN115342008B previously filed by the applicant of this application. For various purposes, all contents disclosed in these two patents are introduced into this application, and detailed description is omitted.
每个旋风过滤单元300包括入口筒301、集尘筒302、外筒303、内筒311和阀片304。阀片304活动安装于入口筒301处,气流能推动阀片304转动,并且在不同大小的气流下,阀片304能自动地调整其与入口筒301的壁之间的夹角,从而调节气流截面积、进而调节流体的流速。空气能从入口筒301流入旋风过滤单元300,之后灰尘等杂物(以下简称灰尘)通过旋风式离心分离落至下方的集尘筒302,得到过滤的干净空气从上方的外筒303处流出。来自多个旋风过滤单元300的外筒303的已过滤空气会汇聚到中央出气筒312,并进一步向下游流动。Each cyclone filter unit 300 includes an inlet tube 301, a dust collecting tube 302, an outer tube 303, an inner tube 311 and a valve plate 304. The valve plate 304 is movably installed at the inlet tube 301. The airflow can drive the valve plate 304 to rotate. Under different airflows, the valve plate 304 can automatically adjust the angle between it and the wall of the inlet tube 301, thereby adjusting the airflow cross-sectional area and further adjusting the flow rate of the fluid. Air can flow into the cyclone filter unit 300 from the inlet tube 301, and then dust and other debris (hereinafter referred to as dust) fall into the dust collecting tube 302 below through cyclonic centrifugal separation, and the filtered clean air flows out from the outer tube 303 above. The filtered air from the outer tubes 303 of multiple cyclone filter units 300 will converge into the central air outlet tube 312 and further flow downstream.
本申请将多个旋风过滤单元300合理地布置在中央出气筒312的外周,使得整个过滤主体30(或者说整个过滤器总成)具有较小的体积。具体地,参照图5和图6,本实施方式中的旋风过滤单元300可以分为三组,第一组旋风过滤器I、第二组旋风过滤器II和第三组旋风过滤器III。第一组旋风过滤器I包括4个旋风过滤单元300,第二组旋风过滤器II包括4个旋风过滤单元300,第三组旋风过滤器III包括2个旋风过滤单元300。在垂直于中央出气筒312的轴线的平面内(以下将该平面简称为基础平面),定义彼此垂直的第一方向A1和第二方向A2,前述三组旋风过滤器在第一方向A1上的不同位置处、沿第二方向A2排成三行。在第一方向A1上,第一组旋风过滤器I和第二组旋风过滤器II分别位于中央出气筒312的两侧。在第二方向A2上,属于第三组旋风过滤器III的2个旋风过滤单元300分两组设置在中央出气筒312的两侧。The present application arranges multiple cyclone filter units 300 reasonably on the periphery of the central air outlet 312, so that the entire filter body 30 (or the entire filter assembly) has a smaller volume. Specifically, referring to Figures 5 and 6, the cyclone filter units 300 in this embodiment can be divided into three groups, the first group of cyclone filters I, the second group of cyclone filters II and the third group of cyclone filters III. The first group of cyclone filters I includes 4 cyclone filter units 300, the second group of cyclone filters II includes 4 cyclone filter units 300, and the third group of cyclone filters III includes 2 cyclone filter units 300. In a plane perpendicular to the axis of the central air outlet 312 (hereinafter referred to as the basic plane), a first direction A1 and a second direction A2 perpendicular to each other are defined, and the above three groups of cyclone filters are arranged in three rows at different positions on the first direction A1 and along the second direction A2. In the first direction A1, the first group of cyclone filters I and the second group of cyclone filters II are respectively located on both sides of the central air outlet 312. In the second direction A2 , two cyclone filter units 300 belonging to the third group of cyclone filters III are arranged in two groups on both sides of the central air outlet cylinder 312 .
推广到更广泛的应用,第一组旋风过滤器I包括A个旋风过滤单元300,第二组旋风过滤器II包括B个旋风过滤单元300,第三组旋风过滤器III包括C个旋风过滤单元300。其中,C小于A,且C小于B;优选地,A=B;优选地,A>3且B>3。Extending to a wider range of applications, the first group of cyclone filters I includes A cyclone filter units 300, the second group of cyclone filters II includes B cyclone filter units 300, and the third group of cyclone filters III includes C cyclone filter units 300. Wherein, C is less than A, and C is less than B; preferably, A=B; preferably, A>3 and B>3.
本实施方式中,在基础平面内,多个旋风过滤单元300所形成的矩阵在第二方向A2上具有的尺寸大于在第一方向A1上所具有的尺寸,因此将这两个在第一方向A1上相对的面作为首选的进气面。属于第一组旋风过滤器I和第二组旋风过滤器II的多个旋风过滤单元300的用于进气的入口筒301的开口沿第一方向A1朝背离中央出气筒312的方向开设。属于第三组旋风过滤器III的多个旋风过滤单元300的用于进气的入口筒301的开口沿第二方向A2朝背离中央出气筒312的方向开设。这种设置方式不仅使得各旋风过滤单元300的入口筒301的开口朝向中央出气筒312的外周侧开设,利于进气;而且气流流入外壳10内的方向相对统一,第一组旋风过滤器I和第二组旋风过滤器II的进气方向是反向平行的,第三组旋风过滤器III的进气方向与第一组旋风过滤器I(或第二组旋风过滤器II)是垂直的,各旋风过滤单元300的进气气流不容易相互干扰。In this embodiment, within the base plane, the size of the matrix formed by the multiple cyclone filter units 300 in the second direction A2 is greater than the size in the first direction A1, so the two opposite faces in the first direction A1 are used as the preferred air intake faces. The openings of the inlet tubes 301 for air intake of the multiple cyclone filter units 300 belonging to the first group of cyclone filters I and the second group of cyclone filters II are opened along the first direction A1 in a direction away from the central air outlet tube 312. The openings of the inlet tubes 301 for air intake of the multiple cyclone filter units 300 belonging to the third group of cyclone filters III are opened along the second direction A2 in a direction away from the central air outlet tube 312. This arrangement not only makes the opening of the inlet tube 301 of each cyclone filter unit 300 open toward the outer peripheral side of the central air outlet tube 312, which is beneficial to air intake; but also the direction of the airflow flowing into the outer casing 10 is relatively uniform, the air intake directions of the first group of cyclone filters I and the second group of cyclone filters II are reversely parallel, and the air intake direction of the third group of cyclone filters III is perpendicular to the first group of cyclone filters I (or the second group of cyclone filters II), and the air intake airflows of each cyclone filter unit 300 are not easy to interfere with each other.
在垂直于中央出气筒312的轴线的平面内,外壳10的横截面呈大致矩形,以适应多个旋风过滤单元300所形成的矩阵形状。并且,为适应上述多个旋风过滤单元300的进气方向,外壳10的侧壁中在第一方向A1上相对的两个壁被设为进气壁,进气壁上开设有多个进气孔11,使得进气壁形成为类似网状的结构。由于在第二方向A2上相对的两个侧壁对着第三组旋风过滤器III,而第三组旋风过滤器III数量少,因此这两个侧壁可以不开设进气孔,使第三组旋风过滤器III也借用前述进气壁获得进气。In a plane perpendicular to the axis of the central air outlet 312, the cross section of the housing 10 is roughly rectangular to adapt to the matrix shape formed by the multiple cyclone filter units 300. In addition, in order to adapt to the air intake direction of the multiple cyclone filter units 300, the two walls of the side wall of the housing 10 that are opposite to each other in the first direction A1 are set as air intake walls, and a plurality of air intake holes 11 are opened on the air intake wall, so that the air intake wall is formed into a mesh-like structure. Since the two side walls that are opposite to each other in the second direction A2 face the third group of cyclone filters III, and the number of the third group of cyclone filters III is small, these two side walls do not need to be provided with air intake holes, so that the third group of cyclone filters III also obtains air intake by borrowing the aforementioned air intake wall.
应当理解,在其它可能的实施方式中,在外壳10的在第二方向A2上相对的两个侧壁上也可以开设进气孔,使外壳10的的四个侧壁均作为进气壁。It should be understood that in other possible implementations, air inlet holes may also be provided on two side walls of the housing 10 that are opposite to each other in the second direction A2, so that all four side walls of the housing 10 serve as air inlet walls.
值得说明的是,申请人曾经在专利CN115342008B中提出过的将多个旋风过滤单元呈圆环形方式排列在中央出气筒外周的方式,对比这种方式,根据本申请的多个旋风过滤单元300的排列方式能更有效的利用空间,在有限的空间内设置更多的旋风过滤单元300。It is worth mentioning that the applicant has proposed in patent CN115342008B a method of arranging multiple cyclone filter units in a circular manner on the periphery of the central air outlet. Compared with this method, the arrangement of multiple cyclone filter units 300 according to the present application can more effectively utilize space and set more cyclone filter units 300 in a limited space.
参照图3和图5,与过滤主体30上的中央出气筒和集尘筒相适配地,外壳10上设有外壳出气筒13和多个出尘口12。3 and 5 , in order to match the central air outlet and the dust collecting cylinder on the filter body 30 , the outer shell 10 is provided with an outer shell air outlet 13 and a plurality of dust outlets 12 .
外壳出气筒13位于外壳10的底部,其部分地伸入外壳10的内部、部分地伸出外壳10。外壳出气筒13和中央出气筒312能够以彼此嵌套地插接相连。外壳出气筒13的伸出外壳内腔的部分用于与连接筒P相连,以进一步连接下游的气道。The shell gas outlet cylinder 13 is located at the bottom of the shell 10, and it partially extends into the interior of the shell 10 and partially extends out of the shell 10. The shell gas outlet cylinder 13 and the central gas outlet cylinder 312 can be connected to each other in a nested manner. The part of the shell gas outlet cylinder 13 extending out of the shell inner cavity is used to be connected to the connecting cylinder P to further connect the downstream airway.
每个旋风过滤单元300的集尘筒302的底部与一个出尘口12相连,例如,集尘筒302的底部穿过出尘口12,用于将灰尘导出到外壳10的外部。The bottom of the dust collecting cylinder 302 of each cyclone filter unit 300 is connected to a dust outlet 12 . For example, the bottom of the dust collecting cylinder 302 passes through the dust outlet 12 to guide dust out of the housing 10 .
参照图3、图6和图7,过滤主体30的上方,或者说板主体310的上方,盖设有上盖20。上盖20用于限定出使过滤后的空气从外筒303流至中央出气筒312的气道。3, 6 and 7, an upper cover 20 is provided above the filter body 30, or above the plate body 310. The upper cover 20 is used to define an air passage for the filtered air to flow from the outer cylinder 303 to the central air outlet cylinder 312.
为了成型的方便,也为了节约材料,上盖20在前述基础平面上的轮廓小于板主体310的轮廓,上盖20的轮廓边缘仅需满足能将多个外筒303围起即可。For the convenience of molding and to save materials, the outline of the upper cover 20 on the aforementioned base plane is smaller than the outline of the plate body 310 , and the outline edge of the upper cover 20 only needs to be able to enclose multiple outer cylinders 303 .
可选地,上盖20与板主体310通过螺钉连接。Optionally, the upper cover 20 is connected to the board body 310 by screws.
上盖20内形成有多个内隔挡21。参照图7,相邻的内隔挡21之间对应容纳一个外筒303,且相邻的内隔挡21所限定的空间导通至中央出气筒312。从而,内隔挡21为从每一个外筒303流出的气流提供了流动导引,使得多个外筒303流出的气流能尽量不彼此影响地、受更小流阻地流入中央出气筒312。此外,内隔挡21也相当于上盖20内的加强筋,使得上盖20具有更大的结构强度。A plurality of inner baffles 21 are formed in the upper cover 20. Referring to FIG. 7 , an outer cylinder 303 is correspondingly accommodated between adjacent inner baffles 21, and the space defined by adjacent inner baffles 21 is connected to the central air outlet 312. Thus, the inner baffles 21 provide flow guidance for the airflow flowing out of each outer cylinder 303, so that the airflows flowing out of the plurality of outer cylinders 303 can flow into the central air outlet 312 with less flow resistance and without affecting each other as much as possible. In addition, the inner baffles 21 are also equivalent to the reinforcing ribs in the upper cover 20, so that the upper cover 20 has greater structural strength.
接下来,参照图6至图9,介绍集尘盒40的设置方式。Next, the arrangement of the dust box 40 will be described with reference to FIG. 6 to FIG. 9 .
本实施方式中,过滤器总成包括两个集尘盒40,两个集尘盒40环绕外壳出气筒13设置。在第二方向A2上,两个集尘盒40相对地设置。每个集尘盒40用于收集来自于所有旋风过滤单元300中一半的旋风过滤单元300的灰尘,即,每个集尘盒40对应收集来自5个旋风过滤单元300的灰尘。In this embodiment, the filter assembly includes two dust boxes 40, and the two dust boxes 40 are arranged around the housing air outlet 13. In the second direction A2, the two dust boxes 40 are arranged opposite to each other. Each dust box 40 is used to collect dust from half of the cyclone filter units 300 among all the cyclone filter units 300, that is, each dust box 40 collects dust from five cyclone filter units 300.
两个集尘盒40的彼此相对的壁形成有凹部43,凹部43用于容纳外壳出气筒13。凹部43的外形与外壳出气筒13的外形大致相仿,即凹部43呈半圆柱形,使得每个集尘盒40均部分地将外壳出气筒13包围。The walls of the two dust boxes 40 facing each other are formed with recesses 43 for accommodating the housing gas outlet 13. The shape of the recess 43 is roughly similar to that of the housing gas outlet 13, that is, the recess 43 is semi-cylindrical, so that each dust box 40 partially surrounds the housing gas outlet 13.
本实施方式中的集尘盒40能在第二方向A2上以往复移动的推拉方式安装到外壳10、或从外壳10卸下。The dust box 40 in this embodiment can be mounted on or removed from the housing 10 in a push-pull manner for reciprocating movement in the second direction A2.
具体地,外壳10的底部,在第二方向A2的中间形成有两个锁槽15。对应地,集尘盒40的用于朝向另一个集尘盒40的壁的上边沿形成有两个第一固定部41。第一固定部41呈梯形的钩状,具有一定的弹性。第一固定部41能以略微发生弹性变形的方式穿过锁槽15,并恢复原形,从而扣住锁槽15得到固定。Specifically, two locking grooves 15 are formed in the middle of the second direction A2 at the bottom of the housing 10. Correspondingly, two first fixing portions 41 are formed on the upper edge of the wall of the dust box 40 facing the other dust box 40. The first fixing portion 41 is in a trapezoidal hook shape and has a certain elasticity. The first fixing portion 41 can pass through the locking groove 15 in a slightly elastically deformed manner and restore its original shape, thereby buckling the locking groove 15 to be fixed.
优选地,锁槽15的槽口在第二方向A2上是贯穿的,从而每个锁槽15可以为两边的两个集尘盒40的第一固定部41提供支承。Preferably, the notch of the locking slot 15 is through in the second direction A2, so that each locking slot 15 can provide support for the first fixing portions 41 of the two dust collecting boxes 40 on both sides.
每个集尘盒40的在第二方向A2上背离外壳出气筒13的壁上形成有第二固定部42。外壳10上连接有活动扣L。活动扣L能被拨动而关闭以扣住第二固定部42,或者被拨动而打开以释放第二固定部42。A second fixing portion 42 is formed on the wall of each dust box 40 that is away from the housing air outlet 13 in the second direction A2. A movable buckle L is connected to the housing 10. The movable buckle L can be pulled to close to buckle the second fixing portion 42, or pulled to open to release the second fixing portion 42.
于是,在第二方向A2上,通过第一固定部41和第二固定部42,集尘盒40能被锁槽15和活动扣L牢固地固定到外壳10。Thus, in the second direction A2 , the dust box 40 can be firmly fixed to the housing 10 by the locking groove 15 and the movable buckle L through the first fixing portion 41 and the second fixing portion 42 .
优选地,外壳10底部在第一方向A1上两端的两个边沿处形成有导条14。在第一方向A1上,两个导条14之间的距离稍大于集尘盒40的宽度,使得集尘盒40在推拉装卸过程中,两边的导条14可以抵靠在集尘盒40的两边,为集尘盒40的安装提供良好的导引。Preferably, guide bars 14 are formed at two edges at both ends of the bottom of the housing 10 in the first direction A1. In the first direction A1, the distance between the two guide bars 14 is slightly larger than the width of the dust box 40, so that during the pushing, pulling, loading and unloading process of the dust box 40, the guide bars 14 on both sides can abut against the two sides of the dust box 40, providing good guidance for the installation of the dust box 40.
优选地,集尘盒40的至少部分区域由透明材料制成,使得集尘盒40内部收集灰尘的状况能实时地被观察到,方便操作人员及时清理集尘盒40内的灰尘。Preferably, at least a portion of the dust box 40 is made of a transparent material, so that the dust collection status inside the dust box 40 can be observed in real time, which is convenient for the operator to clean the dust inside the dust box 40 in time.
本申请的一个集尘盒40对应收集多个旋风过滤单元300的灰尘的设置方式,一方面使装置的结构简单、制作成本低;另一方面也使得灰尘的清理变得更简单,只需取下一个集尘盒40,便能清理多个旋风过滤单元300所收集的灰尘。The dust box 40 of the present application corresponds to the setting mode of collecting dust of multiple cyclone filter units 300, which, on the one hand, makes the structure of the device simple and the manufacturing cost low; on the other hand, it also makes the cleaning of dust easier. Only one dust box 40 needs to be removed to clean the dust collected by multiple cyclone filter units 300.
此外,两个集尘盒40在第二方向A2上围绕外壳出气筒13相对设置,使得集尘盒40能在避让外壳出气筒13的前提下,能以推拉的方式被装卸,装卸方式简单。In addition, the two dust boxes 40 are arranged relatively around the outer shell outlet 13 in the second direction A2, so that the dust boxes 40 can be loaded and unloaded in a push-pull manner while avoiding the outer shell outlet 13, and the loading and unloading method is simple.
应当理解,上述实施方式及其部分方面或特征可以适当地组合。It should be understood that the above-mentioned embodiments and some aspects or features thereof may be appropriately combined.
本申请至少具有以下优点中的一个优点:The present application has at least one of the following advantages:
(i)根据本申请的过滤器总成将多个旋风过滤单元分成三组,以更紧凑的方式环绕在中央出气筒的外周,能够在更小的空间内集成更多的旋风过滤单元,提高过滤器总成的过滤能力。(i) According to the filter assembly of the present application, multiple cyclone filter units are divided into three groups and surrounded on the periphery of the central air outlet in a more compact manner, so that more cyclone filter units can be integrated in a smaller space, thereby improving the filtering capacity of the filter assembly.
(ii)多个旋风过滤单元的进气开口朝向合理,使得流入外壳10的空气不容易互相干扰,进气效率高。(ii) The air inlet openings of the plurality of cyclone filter units are oriented in a reasonable direction, so that the air flowing into the housing 10 is not easily interfered with each other, and the air intake efficiency is high.
(iii)上盖内的内隔挡为流出旋风过滤单元的的气流分配了合理的气道,使得过滤后的气流在向下游流动的过程中不容易相互干扰,气阻小。(iii) The inner baffle in the upper cover allocates a reasonable air passage for the airflow out of the cyclone filter unit, so that the filtered airflow is not easily interfered with each other in the process of flowing downstream, and the air resistance is small.
(iv)过滤主体的基板与旋风过滤单元可拆卸地连接,中央出气筒和旋风过滤单元的内筒集成在板主体上,使得过滤主体结构简单、安装方便,且板主体为上盖提供了安装支承。(iv) The base plate of the filter body is detachably connected to the cyclone filter unit, and the central air outlet cylinder and the inner cylinder of the cyclone filter unit are integrated on the plate body, so that the filter body has a simple structure and is easy to install, and the plate body provides installation support for the upper cover.
(v)一个集尘盒40对应收集来自多个旋风过滤单元300的灰尘,且两个集尘盒40环抱外壳出气筒13设置,使得集尘盒40结构简单、制作方便,使用也便捷。(v) One dust box 40 collects dust from multiple cyclone filter units 300, and two dust boxes 40 are arranged around the outer shell air outlet 13, so that the dust box 40 has a simple structure, is easy to manufacture, and is convenient to use.
当然,本申请不限于上述实施方式,本领域技术人员在本申请的教导下可以对本申请的上述实施方式做出各种变型,而不脱离本申请的范围。Of course, the present application is not limited to the above-mentioned embodiments. Under the guidance of the present application, those skilled in the art may make various modifications to the above-mentioned embodiments of the present application without departing from the scope of the present application.
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: filter assembly Granted publication date: 20240419 Pledgee: Agricultural Bank of China Limited by Share Ltd. Jiaxing Xiuzhou branch Pledgor: Zhejiang Ruixu Filtration Technology Co.,Ltd. Registration number: Y2025980005917 |