CN220407836U - Automatic production line for plate molding - Google Patents
Automatic production line for plate molding Download PDFInfo
- Publication number
- CN220407836U CN220407836U CN202321981910.3U CN202321981910U CN220407836U CN 220407836 U CN220407836 U CN 220407836U CN 202321981910 U CN202321981910 U CN 202321981910U CN 220407836 U CN220407836 U CN 220407836U
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- cutting device
- bending
- storehouse
- welding
- sheet forming
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000465 moulding Methods 0.000 title abstract description 4
- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 238000005452 bending Methods 0.000 claims abstract description 32
- 238000003698 laser cutting Methods 0.000 claims description 38
- 238000003466 welding Methods 0.000 claims description 33
- 238000012546 transfer Methods 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 27
- 239000002699 waste material Substances 0.000 description 11
- 238000003860 storage Methods 0.000 description 7
- 238000004064 recycling Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model provides an automatic production line for plate molding, which relates to the technical field of plate molding processing equipment and adopts the following scheme: including uncoiling leveling device, first cutting device and the stock base that set gradually along the pay-off direction, first cutting device is located one side of stock base, and the opposite side of stock base is provided with second cutting device, is provided with the conveyer between first cutting device and the stock base, is provided with the exchange skip between second cutting device and the stock base, still including center of bending, welding center and warehouse, the stock base, the center of bending, welding center, be provided with the AGV track between the warehouse, be provided with the AGV dolly on the AGV track. The utility model has the following effects: the production line can be stored in a large amount, can be used and fetched at any time, can promote the construction of unmanned factories, and can save the production cost.
Description
Technical Field
The utility model relates to the technical field of plate forming processing equipment, in particular to an automatic plate forming production line.
Background
In the plate forming processing process, equipment such as a laser blanking line, a stock house cutting device, a steel plate bending machine, an automatic welding machine and the like are generally required to be processed, but at present, formed products such as the laser blanking line, the stock house cutting device, the steel plate bending machine, the automatic welding machine and the like are independently operated and cannot form continuous processing, so that the degree of automation is low. In contrast, the patent document with the publication number of CN216503418U discloses an automatic uncoiling, cutting, bending and welding production line for coiled materials, which sequentially comprises an uncoiler, a leveler, a laser cutting machine, an automatic bending machine and a welding platform from left to right, wherein a feeding component I is arranged between the laser cutting machine and the automatic bending machine and is used for conveying a workpiece produced by the laser cutting machine to the automatic bending machine; be provided with feeding subassembly two between automatic bender and the welding platform, feeding subassembly two is used for carrying the work piece after automatic bender is bent to the welding platform, is provided with welding robot on the welding platform, and it can be realized from uncoiling, leveling, laser cutting, bending to welded full automated production, forms a continuous panel machine-shaping production line.
However, as each link equipment in the automatic coil stock uncoiling, cutting, bending and welding production line is completed by the connection of the robot and the conveyor, the storage requirement cannot be met for a large number of workpieces needing temporary storage, the workpieces need to be transported manually by using transport equipment such as a forklift, and the production line cannot store a large number of workpieces and take the workpieces along with use. The current automatic coil stock uncoiling, cutting, bending and welding production line can not meet the construction requirements of the unmanned factory.
Disclosure of Invention
The utility model aims to solve the problems that the existing plate forming production line cannot store a large amount and can not meet the construction requirement of an unmanned factory when being used, and provides and designs an automatic plate forming production line, which meets the requirements of the production line to store a large amount and can be used, pushes the unmanned factory to be constructed, and saves the production cost.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the utility model provides a panel shaping automation line, include uncoiling levelling device, first cutting device and the storehouse that sets gradually along the pay-off direction, first cutting device is located one side of storehouse, and the opposite side of storehouse is provided with second cutting device, is provided with the conveyer between first cutting device and the storehouse, is provided with the exchange skip between second cutting device and the storehouse, still includes center of bending, welding center and warehouse, is provided with the AGV track between storehouse, bending center, welding center, the warehouse, is provided with the AGV dolly on the AGV track. The utility model provides a first cutting device, the panel of second cutting device cutting shaping can be carried to the center of bending through the AGV dolly and bend, bend the back and send welding area through the AGV dolly after accomplishing, through increasing material storehouse and warehouse, with the first cutting device of material storehouse linking, the second cutting device, and link up each material storehouse, warehouse and machining center through the AGV dolly, realize each link and effectively link up, can also carry out continuous production manufacturing when realizing that production line self deposits the work piece in batches, accomplish to deposit in a large number, with taking along with, promote unmanned factory construction, reduce artifical the participation, save manufacturing cost.
Further, the second cutting device comprises a second laser cutting machine, one side, close to the material warehouse, of the second laser cutting machine is provided with an upper blanking frame, and an embracing-inserting type blanking assembly is arranged on the upper blanking frame. And the plate cut by the second laser cutting machine is fed through the holding-inserting type feeding assembly, and the plate is arranged close to the material warehouse so as to be convenient for plate transfer between the plate and the material warehouse.
Further, the upper and lower material frame is provided with a sucker assembly in a sliding manner, and the second laser cutting machine and the exchange skip are both positioned in the moving stroke of the sucker assembly. The plate cut by the second laser cutting machine is conveyed to the exchanging trolley through the sucker assembly and then conveyed to the material warehouse through the exchanging trolley.
Further, a loading and unloading trolley is arranged in the material warehouse. The loading and unloading trolley is used for realizing the transfer of the plate materials among the conveyor, the exchange skip and the material warehouse, and realizing the automatic storage and taking of the plate materials in the material warehouse.
Further, one side of the second laser cutting machine, which is close to the AGV track, is provided with a finished product skip, and the finished product skip is positioned in the moving stroke of the sucker assembly. The sucker assembly conveys the cut parts to a finished product skip for stacking, and the cut parts are conveyed to a bending center for bending and a welding center for welding through an AGV trolley after being stacked at a certain height.
Further, a cutting waste car is further arranged at a position close to the second laser cutting machine, and the cutting waste car moves in a lower moving stroke of the holding-inserting type blanking assembly. The waste material is discharged to the cutting waste car through the holding-inserting type discharging assembly, and the waste material is conveyed to the waste material storage place through the AGV car for recycling.
Further, the first cutting device comprises a first laser cutting machine, a blanking car is arranged between the first laser cutting machine and the conveyor, the blanking car is close to the AGV track, and a blanking manipulator is arranged among the first laser cutting machine, the blanking car and the conveyor. The blanking manipulator is used for realizing the transfer of the plates among the first laser cutting machine, the blanking vehicle and the conveyor.
Further, the bending center comprises two bending machines, and an AGV track is arranged between the two bending machines.
Further, the welding center comprises a welding platform, a transfer robot is arranged on one side, close to the AGV track, of the welding platform, and a welding robot is arranged on one side, far away from the transfer robot, of the welding platform.
Further, the uncoiling leveling device comprises an uncoiler and a leveling machine, and the uncoiler, the leveling machine and the first cutting device are sequentially arranged.
From the above technical scheme, the utility model has the following advantages:
the utility model provides a panel shaping automation line, first cutting device, second cutting device cutting fashioned panel can be carried to the center of bending through the AGV dolly and bend, after bending accomplish send the welding area through the AGV dolly, through increasing material storehouse and warehouse, with the first cutting device of material storehouse linking, second cutting device, and link up each material storehouse, warehouse and machining center through the AGV dolly, realize that each link effectively links up, can also carry out continuous production manufacturing when realizing that the work piece is deposited in batches to production line self, accomplish to deposit in a large number, take along with the time, promote unmanned factory construction, reduce artifical participation, practice thrift manufacturing cost.
Drawings
In order to more clearly illustrate the technical solutions of the present utility model, the drawings that are needed in the description will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an embodiment of the present utility model.
In the figure, 1, decoiler, 2, leveler, 3, first laser cutting machine, 4, the waste bin, 5, unloading manipulator, 6, the skip, 7, conveyer, 8, AGV dolly, 9, the storehouse, 10, go up the skip, 11, exchange skip, 12, go up the skip frame, 13, sucking disc subassembly, 14, the finished product skip, 15, second laser cutting machine, 16, cutting skip, 17, the bender, 18, welding robot, 19, welding platform, 20, transfer robot.
Detailed Description
In order to make the objects, features and advantages of the present utility model more obvious and understandable, the technical solutions of the present utility model will be clearly and completely described below with reference to the drawings in this specific embodiment, and it is apparent that the embodiments described below are only some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, based on the embodiments in this patent, which would be within the purview of one of ordinary skill in the art without the particular effort to make the utility model are intended to be within the scope of the patent protection.
As shown in fig. 1, this embodiment provides a panel shaping automation line, including decoiler 1, leveler 2, first cutting device and the storehouse 9 that set gradually along the pay-off direction, first cutting device is located one side of storehouse 9, and the opposite side of storehouse 9 is provided with second cutting device, is provided with conveyer 7 between first cutting device and the storehouse 9, is provided with exchange skip 11 between second cutting device and the storehouse 9, still includes center of bending, welding center and warehouse, is provided with the AGV track between storehouse 9, center of bending, welding center, the warehouse, is provided with AGV dolly 8 on the AGV track.
Wherein, first cutting device includes first laser cutting machine 3, is provided with skip 6 between first laser cutting machine 3 and the conveyer 7, and skip 6 is close to the AGV track, is provided with unloading manipulator 5 between first laser cutting machine 3, skip 6, the conveyer 7, and unloading manipulator 5 is used for realizing the transportation of panel between first laser cutting machine 3, skip 6, the conveyer 7.
Wherein, second cutting device includes second laser cutting machine 15, and one side that second laser cutting machine 15 is close to stock storehouse 9 is provided with unloading frame 12, goes up and installs on the unloading frame 12 and embraces the formula unloading subassembly, carries out the unloading through embracing formula unloading subassembly to the panel of second laser cutting machine 15 cutting, is close to stock storehouse 9 and arranges in order to carry out panel transportation with stock storehouse 9. The upper and lower material frame 12 is provided with the sucking disc component 13 in a sliding manner, the second laser cutting machine 15 and the exchange skip 11 are both positioned in the moving stroke of the sucking disc component 13, and the plate cut by the second laser cutting machine 15 is conveyed to the exchange skip 11 through the sucking disc component 13 and then is conveyed to the material warehouse 9 through the exchange skip 11. The material warehouse 9 is internally provided with an upper and lower trolley 10. The loading and unloading trolley 10 is used for realizing the transfer of the plates among the conveyor 7, the exchange skip 11 and the material warehouse 9, and realizing the automatic access of the plates in the material warehouse 9. The second laser cutting machine 15 is provided with the finished product skip 14 near the orbital one side of AGV, and the finished product skip 14 is located the removal stroke of sucking disc subassembly 13, and sucking disc subassembly 13 carries the part that the cutting was accomplished to the finished product skip 14, stacks, waits to stack after certain altitude and carries bending center bending, welding center welding through AGV dolly 8. A cutting waste car 16 is further arranged at a position close to the second laser cutting machine 15, and the cutting waste car 16 moves in a lower moving stroke of the holding-inserting type blanking assembly. The scrap is fed to the cutting scrap car 16 by the cradle style blanking assembly and is transported to the scrap storage location for recycling by the AGV trolley 8.
In addition, the bending center comprises two bending machines 17, and an AGV track is arranged between the two bending machines 17.
In addition, the welding center includes a welding platform 19, and one side of the welding platform 19, which is close to the AGV rail, is provided with a transfer robot 20, and one side of the welding platform 19, which is far away from the transfer robot 20, is provided with a welding robot 18.
The working process is as follows: the coil of strip is through decoileing and leveling earlier through decoiler 1, leveler 2, then enters into first laser cutting machine 3, and the panel of first laser cutting machine 3 cutting shaping can be carried to the center of bending through AGV dolly 8 and bend, is carrying welding area through AGV dolly 8 after bending, and through transfer robot 20 material loading, welding robot 18 welds. The sheet material can be cut into standard sheet materials after being cut by the first laser, the sheet materials are conveyed to a stock bin 9 through a conveyor 7 to be put in storage, and the sheet materials are put in the stock bin 9 through a loading and unloading trolley 10 in the stock bin 9. When waiting for the second laser cutting machine 15 to use, go up unloading dolly 10 through the inside of magazine 9 and transport the panel to exchange skip 11, on the sucking disc subassembly 13 was carried the exchange platform of second laser cutting machine 15 to the panel from exchange skip 11, the exchange platform of second laser cutting machine 15 carries out laser cutting to the panel after exchanging, sucking disc subassembly 13 continues to feed to second laser cutting machine 15 when cutting, the exchange platform of second laser cutting machine 15 exchanges after the cutting is accomplished, the part of cutting is accomplished carries out the unloading through sucking disc subassembly 13, the panel exchanges the inside and continues cutting. The sucker assembly 13 conveys the cut parts to the finished product skip 14 for stacking, and after stacking for a certain height, the cut parts are conveyed to the bending machine 17 for bending through the AGV trolley 8 and welded by a laser welding machine. The waste material on the second laser cutter 15 is fed to the cutting waste car 16 through the throw-in type blanking assembly. The scrap is transported to the scrap storage area for recycling by the AGV trolley 8. The cut plates can be conveyed to a finished product vehicle of the exchange vehicle 11 through the suction disc assembly 13 to be placed (the exchange vehicle 11 is provided with an upper vehicle and a lower vehicle, one can be used for placing standard plates, the other can be used for placing the finished product plates to be stored in the stock warehouse 9), the finished product plates are stored in the stock warehouse 9, and the like, and the finished product plates are directly conveyed to the bending machine 17 for bending through the AGV trolley 8 for welding by a laser welding machine.
The terms "upper," "lower," "outboard," "inboard," and the like in the description and in the claims of the utility model and in the above figures, if any, are used for distinguishing between relative relationships in position and not necessarily for giving qualitative sense. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the utility model described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprise" and "have," as well as any variations thereof, are intended to cover a non-exclusive inclusion.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a panel shaping automation line, include uncoiling levelling device, first cutting device and the storehouse that sets gradually along the pay-off direction, its characterized in that, first cutting device is located one side of storehouse, and the opposite side of storehouse is provided with second cutting device, is provided with the conveyer between first cutting device and the storehouse, is provided with the exchange skip between second cutting device and the storehouse, still includes center of bending, welding center and warehouse, is provided with the AGV track between storehouse, is provided with the AGV dolly on the AGV track in the center of bending.
2. The automated sheet forming production line of claim 1, wherein the second cutting device comprises a second laser cutting machine, and wherein a loading and unloading frame is arranged on one side of the second laser cutting machine, which is close to the stock bin, and a holding and inserting type unloading assembly is arranged on the loading and unloading frame.
3. The automated sheet forming line of claim 2, wherein the loading and unloading frame has a suction cup assembly slidably mounted thereon, and wherein the second laser cutter and the exchange carriage are both positioned within a travel of the suction cup assembly.
4. The automated sheet forming line of claim 1, wherein the magazine is internally provided with loading and unloading trolleys.
5. The automated sheet forming line of claim 3 wherein a side of the second laser cutter adjacent the AGV track is provided with a finished product skip positioned within the travel of the suction cup assembly.
6. The automated sheet forming line of claim 3, wherein a cutting scrap car is further disposed adjacent the second laser cutter, the cutting scrap car being in a travel of the cradle-type blanking assembly.
7. The automated sheet forming line of any one of claims 1-6, wherein the first cutting device comprises a first laser cutter, a blanking carriage is disposed between the first laser cutter and the conveyor, the blanking carriage is adjacent to the AGV track, and a blanking manipulator is disposed between the first laser cutter, the blanking carriage, and the conveyor.
8. The automated sheet forming line of any one of claims 1-6, wherein the bending center includes two bending machines with an AGV track disposed therebetween.
9. The automated sheet forming line of any one of claims 1-6, wherein the welding center includes a welding platform, a transfer robot is disposed on a side of the welding platform adjacent to the AGV track, and a welding robot is disposed on a side of the welding platform remote from the transfer robot.
10. An automated sheet forming line according to any one of claims 1 to 6, wherein the unwinder and leveler are arranged in sequence, the unwinder, leveler and first cutting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321981910.3U CN220407836U (en) | 2023-07-26 | 2023-07-26 | Automatic production line for plate molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321981910.3U CN220407836U (en) | 2023-07-26 | 2023-07-26 | Automatic production line for plate molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220407836U true CN220407836U (en) | 2024-01-30 |
Family
ID=89644635
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321981910.3U Active CN220407836U (en) | 2023-07-26 | 2023-07-26 | Automatic production line for plate molding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220407836U (en) |
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2023
- 2023-07-26 CN CN202321981910.3U patent/CN220407836U/en active Active
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