CN220179819U - Banburying device for high-hardness microporous antistatic foaming material - Google Patents

Abstract

The utility model discloses a banburying device of a high-hardness microporous antistatic foaming material, which comprises a rack, wherein a roller mechanism is arranged in the rack, a heating mechanism is arranged in the roller mechanism, and a scraper mechanism for preventing materials from hanging on the wall is arranged on the side surface of the roller mechanism; the automatic scraping and feeding device is simple in structure and reasonable in design, automatic scraping and feeding can be realized by arranging the scraper mechanism in the machine frame, production efficiency is improved, human resources are saved, secondary mixing can be carried out on the foaming materials adhered to the inner side wall of the machine frame by the scraper mechanism, uniformity and quality of mixing are improved, meanwhile, risks of work injury of workers are reduced, better guarantee is provided for safety of working environment, on the other hand, the foaming materials can be heated by arranging the heating pipe in the roller mechanism, flowability of the foaming materials is enhanced, reaction rate can be improved by heating, reaction products are more uniformly distributed in the materials, and overall mixing efficiency is improved.

Description

Banburying device for high-hardness microporous antistatic foaming material

Technical Field

The utility model relates to the technical field of banburying equipment, in particular to a banburying device for a high-hardness microporous antistatic foaming material.

Background

The high-hardness microporous antistatic foaming material is a porous material based on a polymer and provided with innumerable tiny bubbles inside, has the characteristics of light weight, heat insulation, sound absorption, shock absorption and the like, and has good antistatic performance, so that the microporous antistatic foaming material has wide application prospects in the fields of electronics, automobiles, aerospace and the like.

The prior art has the following defects:

in the manufacturing process of the high-hardness microporous antistatic foaming material, the foaming agent and the antistatic agent are required to be added in the mixing process by banburying equipment, so that the characteristics of micropores and the antistatic physical characteristics are realized, the mixed material is inevitably adhered to the inner side wall of the equipment in the process, is required to be manually connected and scraped, and the rest materials falling into the lower end of the roller set are integrated again and put into the roller for mixing, so that potential injury risks exist.

Disclosure of Invention

The utility model aims to provide a banburying device for a high-hardness microporous antistatic foaming material, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the banburying device for the high-hardness microporous antistatic foaming material comprises a frame, wherein a roller mechanism is arranged in the frame, a heating mechanism is arranged in the roller mechanism, and a scraper mechanism for preventing the material from hanging on a wall is arranged on the side surface of the roller mechanism;

the scraper mechanism comprises:

the scraper motor is arranged on the inner side of the frame, and the output end of the scraper motor is fixedly connected with a scraper gear;

the scraper rotates the piece, the both sides of scraper rotates the piece and rotates with the frame to be connected, the internal bevel gear has been seted up to the medial surface that the scraper rotated the piece, internal bevel gear is connected with the scraper gear meshing.

Preferably, the heating mechanism includes:

the heating pipe is arranged in the roller mechanism;

the cable is connected with the heating pipe through the conductive slip ring.

Preferably, the roller mechanism comprises:

the roller motor is arranged at the inner side of the frame;

the fixing plate is fixedly arranged on the inner side wall of the frame;

the two ends of the large roller are rotatably connected with the fixed plate, one end of the large roller is connected with the output end of the roller motor, and a large gear is arranged on the side face of the large roller;

the small roller is characterized in that two ends of the small roller are rotatably connected with the fixed plate, a pinion is arranged on the side face of the small roller and is meshed with the large gear, and the heating pipes are respectively arranged inside the large roller and the small roller.

Preferably, the upper end face of the frame is respectively provided with a foaming agent storage box and an antistatic agent storage box, the inner side face of the frame is fixedly provided with a nozzle row, and the nozzle row is communicated with the foaming agent storage box and the antistatic agent storage box.

Preferably, the two ends of the big roller and the small roller are respectively provided with a discharging box for preventing materials from being blocked at the rotating part of the fixed plate.

Preferably, the discharging box comprises:

the box body is fixedly arranged on the side face of the fixing plate, and a drain hole is formed in the lower end of the box body;

the brush is arranged on the upper end face of the inner side of the box body.

Preferably, the distance between the scraper part of the scraper rotating member and the inner side surface of the frame is 0.5-1cm.

Compared with the prior art, the utility model has the beneficial effects that:

1. the banburying device for the high-hardness microporous antistatic foaming material is characterized in that the banburying device is provided with the scraper mechanism, the scraper mechanism comprises a scraper motor, a scraper gear, a scraper rotating piece and inner bevel teeth, automatic scraping and feeding can be realized by arranging the scraper mechanism in the frame, the production efficiency is improved, manpower resources are saved, the scraping mechanism can carry out secondary mixing on the foaming material adhered to the inner side wall of the frame, the mixing uniformity and quality are improved, the risk of work injury of workers is reduced, and better guarantee is provided for the safety of a working environment;

2. this high rigidity micropore antistatic foaming material's banburying device through being provided with heating mechanism, and heating mechanism is including heating pipe, cable conductor, through at roller mechanism's internally mounted heating pipe, can heat foaming material, strengthens its mobility, and secondly heats and can improve reaction rate and efficiency to make the more even distribution of reaction product in the material, the cable conductor is connected through electrically conductive sliding ring and heating pipe in addition can not influence roller mechanism's rotation when the heating, promotes the holistic feasibility of device.

Drawings

FIG. 1 is a schematic view of the front internal structure of the present utility model;

FIG. 2 is a schematic side view of the internal structure of the present utility model;

FIG. 3 is a schematic view of a portion of the doctor blade rotor of the utility model;

FIG. 4 is a schematic view of the internal structure of the discharge box of the present utility model;

fig. 5 is an enlarged view at a of the present utility model.

In the figure: 1. a frame; 2. a roller mechanism; 201. a roller motor; 202. a fixing plate; 203. a large roller; 204. a large gear; 205. a small roller; 206. a pinion gear; 3. a heating mechanism; 301. heating pipes; 302. a cable; 4. a scraper mechanism; 401. a scraper motor; 402. a scraper gear; 403. a scraper rotating member; 404. inner bevel teeth; 5. a foaming agent storage box; 6. an antistatic agent storage case; 7. a nozzle row; 8. a discharge box; 801. a case body; 802. a drain hole; 803. a brush.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of this patent, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, or detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the terms in this patent will be understood by those of ordinary skill in the art as the case may be.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a number" is two or more, unless explicitly defined otherwise.

Examples

Referring to fig. 1-5, the technical scheme of the banburying device for the high-hardness microporous antistatic foaming material provided by the utility model is as follows: the banburying device for the high-hardness microporous antistatic foaming material comprises a frame 1, wherein a roller mechanism 2 is arranged in the frame 1, a heating mechanism 3 is arranged in the roller mechanism 2, and a scraper mechanism 4 for preventing the material from hanging on the wall is arranged on the side surface of the roller mechanism 2;

the scraper mechanism 4 comprises a scraper motor 401 and a scraper rotating part 403, the scraper motor 401 is mounted on the inner side of the frame 1, the output end of the scraper motor 401 is fixedly connected with a scraper gear 402, two sides of the scraper rotating part 403 are rotationally connected with the frame 1, inner conical teeth 404 are formed in the inner side surface of the scraper rotating part 403, the inner conical teeth 404 are meshed with the scraper gear 402 and connected with the scraper gear 402, the scraper motor 401 provides power output in the running process of the device to drive the scraper gear 402 to rotate, the scraper gear 402 and the inner conical teeth 404 on the inner side of the scraper rotating part 403 are meshed and connected, so that the scraper rotating part 403 can synchronously run, at the moment, foaming materials falling on the lower end of the frame 1 are carried up again by the scraper and are slowly mixed to the roller under the influence of dead weight, and the condition that the foaming materials can slowly fall to the roller is mixed again is needed to be noted, in the process, such as a direct current motor, a stepping motor, a servo motor and the servo motor are needed, automatic scraping and material feeding can be realized through the arrangement of the scraper mechanism 4 in the inner side of the frame 1, production efficiency is improved, the production resources are saved, the foaming materials can be uniformly adhered to the frame 1, the working environment is better is reduced, and the working safety is guaranteed.

The heating mechanism 3 comprises a heating pipe 301 and a cable 302, the heating pipe 301 is fixed in the roller mechanism 2, the cable 302 is connected with the heating pipe 301 through a conductive slip ring, the cable 302 is firstly required to be connected with external power supply equipment before the device runs, the cable 302 is electrified and the roller mechanism 2 is preheated after the connection is completed, a heating environment is provided for mixing, in the mixing process, the heating pipe 301 can continuously provide heat to ensure the fluidity of materials and promote the reaction rate, in the process, the heating pipe 301 is arranged in the roller mechanism 2, the foaming materials can be heated to strengthen the fluidity, the reaction rate and the efficiency can be improved through the heating, the reaction products are more uniformly distributed in the materials, in addition, the cable 302 is connected with the heating pipe 301 through the conductive slip ring, the rotation of the roller mechanism 2 is not influenced when the heating is performed, and the integral feasibility of the device is improved.

The roller mechanism 2 comprises a roller motor 201, a fixed plate 202, a large roller 203 and a small roller 205, wherein the roller motor 201 is arranged on the inner side of a frame 1, the fixed plate 202 is fixedly arranged on the inner side wall of the frame 1, two ends of the large roller 203 are rotationally connected with the fixed plate 202, one end of the large roller 203 is connected with the output end of the roller motor 201, a large gear 204 is fixedly arranged on the side surface of the large roller 203, two ends of the small roller 205 are rotationally connected with the fixed plate 202, a small gear 206 is fixedly arranged on the side surface of the small roller 205, the small gear 206 is meshed with the large gear 204, a heating pipe 301 is fixedly arranged inside the large roller 203 and the small roller 205 respectively, after the two rollers are preheated, the mixing operation can be carried out, the large gear 204 drives the small gear 206 to rotate, at the moment, the large roller 203 and the small roller 205 rotate together, then the material is fed through a discharge port above the frame 1, the foaming material falls into the upper parts of the two rollers and then is mixed for the first time, the foaming material falls onto the lower end surface inside the frame 1, after about 30 seconds, the foaming material at the lower end is brought again into the upper ends of the two ends of the frame 1, the foaming material is mixed again, the foaming material can be mixed again through the blowing port after the foaming agent is fed into the frame 1, and the foaming material is mixed again, the foaming material is required to be mixed again, and the foaming material is carried out through the foaming process for a plurality of times.

The upper end face of the frame 1 is respectively provided with a foaming agent storage box 5 and an antistatic agent storage box 6, the inner side face of the frame 1 is fixedly provided with a nozzle row 7, the nozzle row 7 is communicated with the foaming agent storage box 5 and the antistatic agent storage box 6, in the mixing process, the foaming agent storage box 5 and the antistatic agent storage box 6 are arranged on the upper end face of the frame 1, and the nozzle row 7 is connected below the foaming agent storage box 5 and the antistatic agent storage box 6, so that automatic spraying can be carried out by matching with external plc equipment, manual operation is reduced, and the working efficiency is improved.

The two ends of the large roller 203 and the small roller 205 are respectively provided with the discharge box 8, and the discharge boxes 8 are arranged at the two ends of the large roller 203 and the small roller 205 so as to effectively prevent foaming materials from being blocked at the rotating part of the fixed plate 202 and avoid influencing the operation of the device.

The discharging box 8 comprises a box body 801 and a hairbrush 803, wherein the box body 801 is fixedly arranged on the side face of the fixing plate 202, a discharging hole 802 is formed in the lower end of the box body 801, the hairbrush 803 is fixed on the upper end face of the inner side of the box body 801, the box body 801 is not connected with two rollers, a small gap is reserved between the opening end of the box body 801 and the two rollers, when foaming materials enter the gap, the hairbrush 803 sweeps the foaming materials out and falls off from the discharging hole 802, and then the foaming materials are mixed by being carried up again by the scraper rotating piece 403.

The distance between the scraper portion of the scraper rotating member 403 and the inner side surface of the frame 1 is 0.5 cm to 1cm, so that a sufficient moving space between the scraper rotating member 403 and the frame 1 can be ensured, and the scraping is smoother.

The working principle of the utility model is as follows:

the banburying device for the high-hardness microporous antistatic foaming material of the embodiment firstly needs to connect a cable 302 with external power supply equipment before the device runs, ensures sufficiency of foaming agent and antistatic agent, then electrifies and preheats a roller mechanism 2, provides a heating environment for mixing, can perform mixing operation after the two rollers are preheated, firstly provides power output for a roller motor 201, enables a large gear 204 to drive a small gear 206 to rotate, simultaneously enables a large roller 203 and a small roller 205 to rotate together, then feeds through a discharge port above a frame 1, performs first mixing after the foaming material falls above the two rollers, then falls on the lower end surface inside the frame 1, provides power output for a scraper motor 401 after about 30 seconds, drives a scraper gear 402 to rotate, because the scraper gear 402 is meshed with the inner conical teeth 404 on the inner side of the scraper rotating member 403, the scraper rotating member 403 can synchronously rotate, at the moment, the foaming material falling on the lower end of the frame 1 is carried up again by the scraper and hovers after rotating for about 300 degrees, the foaming material slowly falls to the roller to be mixed again under the influence of dead weight, the spray nozzle row 7 intermittently sprays in the process, on the other hand, the heating pipe 301 can continuously provide heat to ensure the fluidity and the reaction promotion rate of the material, after the materials are mixed for many times according to the process, the foaming material is taken out through the material opening on the lower end of the frame 1, the device can realize automatic scraping and feeding by arranging the scraper mechanism 4 in the frame 1, improve the production efficiency and save the manpower resources, and the scraping mechanism can carry out secondary mixing aiming at the foaming material adhered on the inner side wall of the frame 1, thereby improving the uniformity and quality of the mixing, meanwhile, the risk of work injury of workers is reduced, better guarantee is provided for safety of working environment, on the other hand, the foaming material can be heated through the heating pipe 301 arranged in the roller mechanism 2, fluidity of the foaming material is enhanced, reaction rate and efficiency can be improved through secondary heating, reaction products are more uniformly distributed in the material, in addition, the cable 302 is connected with the heating pipe 301 through the conductive slip ring, rotation of the roller mechanism 2 is not influenced during heating, and the feasibility of the whole device is improved.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a banburying device of high rigidity micropore antistatic foaming material, includes frame (1), its characterized in that: a roller mechanism (2) is arranged in the frame (1), a heating mechanism (3) is arranged in the roller mechanism (2), and a scraper mechanism (4) for preventing materials from hanging on the wall is arranged on the side surface of the roller mechanism (2);

the scraper mechanism (4) comprises:

the scraper motor (401), the scraper motor (401) is arranged on the inner side of the frame (1), and the output end of the scraper motor (401) is fixedly connected with a scraper gear (402);

the scraper rotating part (403), the both sides of scraper rotating part (403) are connected with frame (1) rotation, interior awl tooth (404) have been seted up to the medial surface of scraper rotating part (403), interior awl tooth (404) are connected with scraper gear (402) meshing.

2. The banburying device for high-hardness microporous antistatic foaming materials according to claim 1, wherein: the heating mechanism (3) comprises:

a heating pipe (301), wherein the heating pipe (301) is arranged inside the roller mechanism (2);

the cable (302) is connected with the heating pipe (301) through the conductive slip ring;

the roller mechanism (2) comprises:

a roller motor (201), wherein the roller motor (201) is arranged at the inner side of the frame (1);

the fixing plate (202) is fixedly arranged on the inner side wall of the frame (1);

the large roller (203), both ends of the large roller (203) are rotationally connected with the fixed plate (202), one end of the large roller (203) is connected with the output end of the roller motor (201), and a large gear (204) is arranged on the side surface of the large roller (203);

the heating device comprises a small roller (205), wherein both ends of the small roller (205) are rotationally connected with a fixed plate (202), a pinion (206) is arranged on the side face of the small roller (205), the pinion (206) is meshed with a large gear (204), and heating pipes (301) are respectively arranged inside the large roller and the small roller (205).

3. The banburying device for high-hardness microporous antistatic foaming materials according to claim 1, wherein: the foaming agent storage box (5) and the antistatic agent storage box (6) are respectively arranged on the upper end face of the frame (1), a nozzle row (7) is fixedly arranged on the inner side face of the frame (1), and the nozzle row (7) is communicated with the foaming agent storage box (5) and the antistatic agent storage box (6).

4. The banburying device for high-hardness microporous antistatic foaming materials according to claim 2, wherein: both ends of the big roller (203) and the small roller (205) are provided with a discharging box (8) for preventing materials from being blocked at the rotating part of the fixed plate (202).

5. The banburying device for a high-hardness microporous antistatic foaming material according to claim 4, wherein: the discharge box (8) comprises:

the box body (801), the box body (801) is fixedly arranged on the side face of the fixed plate (202), and a drain hole (802) is formed in the lower end of the box body (801);

and the hairbrush (803) is arranged on the upper end surface of the inner side of the box body (801).

6. The banburying device for high-hardness microporous antistatic foaming materials according to claim 1, wherein: the distance between the scraper part of the scraper rotating piece (403) and the inner side surface of the frame (1) is 0.5 cm to 1cm.