CN2269923Y - Cored electrode with composite structure - Google Patents
Cored electrode with composite structure Download PDFInfo
- Publication number
- CN2269923Y CN2269923Y CN 96244454 CN96244454U CN2269923Y CN 2269923 Y CN2269923 Y CN 2269923Y CN 96244454 CN96244454 CN 96244454 CN 96244454 U CN96244454 U CN 96244454U CN 2269923 Y CN2269923 Y CN 2269923Y
- Authority
- CN
- China
- Prior art keywords
- pipe
- metal
- welding
- utility
- cored electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000002131 composite material Substances 0.000 title claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 30
- 239000002184 metal Substances 0.000 claims abstract description 30
- 238000003466 welding Methods 0.000 claims abstract description 28
- 239000003814 drug Substances 0.000 claims abstract description 18
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 14
- 239000000956 alloy Substances 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 238000010276 construction Methods 0.000 claims description 7
- 230000000717 retained effect Effects 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 239000000428 dust Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010891 electric arc Methods 0.000 abstract description 4
- 239000000843 powder Substances 0.000 abstract description 4
- 238000009987 spinning Methods 0.000 abstract description 4
- 238000002485 combustion reaction Methods 0.000 abstract description 3
- 150000002739 metals Chemical class 0.000 abstract 1
- 230000008520 organization Effects 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000005552 hardfacing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
The utility model provides a cored electrode with a composite structure, which adopts welded metal pipes or seamless metal pipes for manufacturing wear resistant build-up welding cored electrodes with composite structures. The utility model is characterized in that a metal pipe or a seamless metal pipe is adopted as a welding pipe (1); an electrode coating is coated on the outer side of the pipe; pulverous or granular alloy medicine cores (3) are filled in the pipe; the front end of the cored electrode is screwed and pressed into an arc-shaped sealing (2) and is provided with an arc striking tip (4); the terminal end of the cored electrode is provided with a receiving head (5) and a clamping part (6). The utility model has the advantages that because the welding pipe or a seamless pipe is used for replacing an original folding pipe and the spinning forming of a pipe end replaces a cylindrical sealing head, large quantity of investment for production devices can be saved; production cost is greatly reduced; the sealing of the medicine core is good; powders can not leak and moisture can not be absorbed; metals are uniformly distributed on each of sections along the length direction of the welding electrode; the shape of the utility model is designed with smoothness, beautiful appearance and practicality; the stable combustion of electric arc and the uniformity of deposited metal components and deposited metal organization can be fully ensured.
Description
The utility model proposes and adopt weld metal pipe or seamless metal pipe manufacturer composite construction hardfacing flux-cored electrode.This novel wear resistant built-up welding flux-cored electrode, mine, dig up mine, quarry, dredge, in the engineering such as building, railway, power plant construction, in industries such as building materials, chemical industry, oil, metallurgy, transportation, purposes is very extensive.
The hardfacing flux-cored electrode of the up-to-date production of Britain " Vldaplate " company is put on display in Essen, Germany welding exhibition in recent years.This welding rod is to load powdery medicine core by folding steel pipe, and the tubular end socket is formed on the terminal suit.On the terminal tubular end socket retained part is arranged, the welding rod outside is coated with the skim coating.
The tubulose flux-cored electrode is because diameter is big and the conduction of medicine core, thermal conductivity is very low, therefore electric arc only concentrates on pipe end and burns in the form of a ring, has that welding current is little, the heat input is low, distortion is little, not burning of metal, dilution rate are low, cover characteristics such as efficient and welding productivity height.The tubulose flux-cored electrode of " VIdaplate " company adopts the tubular structure that folds steel pipe and suit, has following several problem: 1, the sealing of powdery medicine core is bad, leaks the powder and the moisture absorption easily.2, the Metal Distribution inequality of steel pipe folded part produces harmful effect to the smooth combustion of electric arc and composition, the structural homogenity of deposite metal.3, the investment of the manufacturing cost height of tubular end socket, folding pipe production line is big.4, in order to improve the covering efficient of deposited metal, increase core diameter and the built-up welding requirement of satisfying special material, simply folding tubular structure flux-cored electrode can not adapt to requirement.
The utility model is achieved in that adopting a kind of metal tube or seamless metal pipe is welded tube 1, pipe is outer to scribble coating, is filled with powdery or granular alloy medicine core 3 in the pipe, and the front end of welding rod is spun into and circular-arcly seals 2, and there are striking tip 4, its end to have to receive 5 and retained part 6.
In the middle of described alloy medicine core 3, wire 8 is housed.
In the middle of described alloy medicine core 3, small diameter metal tube whose 9 can be housed, metal dust 7 is housed in the metal tube 9.
Described alloy medicine core 3 is that the adhesive substance may by powdery alloy and 1%～10% mixes.
The welding rod external form is round or oblate type.
Further specify below in conjunction with accompanying drawing:
Fig. 1, (a, b) welded pipe flux-cored electrode structure chart
Fig. 2, major diameter flux-cored electrode end structure figure
Fig. 3, (a, b) oblate type flux-cored electrode structure chart
Fig. 4, (a, b) silk type composite construction flux-cored electrode structure chart
Fig. 5, (a, b) cast composite construction flux-cored electrode structure chart
See Fig. 1, the utility model adopts commercially available mild steel or other metal minor diameters, and ((thick 0.4～1.2mm) welded pipe or seamless pipe are made flux-cored electrode to 4～20mm) thin-walleds.The welding rod front end directly is spun into steel pipe and circular-arcly seals 2, and processes striking tip 4.The terminal steel pipe spinning of welding rod receives 5, or spinning to receive the prolongation that is pressed into bar-shaped end socket 6 behind the head be the retained part 6 of welding rod.
See Fig. 2, the utility model also can adopt large diameter thin wall pipe flux-cored electrode, its end in pipe, pack into be fit to the end socket that retained part is arranged 6 of caliber after, spinning receives 4 again.
On the basis of welded pipe or the round flux-cored electrode of seamless pipe, the utility model proposes and adopt oblate type flux-cored electrode, see Fig. 3, round flux-cored electrode just can be made oblate type welding rod through flattening or draw down, can make powdery medicine core fine and close more simultaneously.
All belong to the two-layer composite flux-cored electrode among described Fig. 4 and Fig. 5, Fig. 4 is the silk type, and Fig. 5 is a cast, and wire 8 diameters in the general medicine core are 1.0～6.0mm, can be mild steel weldinmg rod or other alloy welding wires 8; Metal tube 9 diameters in the medicine core are 4.0～10.0m, mainly are thin-wall low carbon steel pipe or other metal tubes, interior dress specific alloy powder or other materials.Silk or pipe adopt the suit crimping with the connection of end socket and retained part 5.
The utility model has the advantages that:, manufacture with the mould pressing replacement tubular end socket of pipe end owing to adopt welded pipe or seamless pipe to replace original folded tube.So can save investment of production equipment in a large number, reduce production costs significantly, medicine core good seal, do not leak powder, nonhygroscopic, even along the Metal Distribution on each section of welding rod length direction, the configuration design slyness, attractive in appearance, be suitable for, fully guarantee the uniformity of the smooth combustion of electric arc and deposited metal composition, tissue.When using oblate type flux-cored electrode to implement the built-up welding operation, the built-up welding of the image-tape utmost point is the same, can improve the covering efficient of deposited metal effectively.Composite construction medicine core bar allows to increase core diameter, and arc shape and temperature field are distributed with regulating action, can control mother metal fusion penetration and alloy packing ratio effectively, to satisfy the built-up welding requirement of special material.
Claims (5)
1, a kind of composite construction flux-cored electrode, it is characterized in that: adopting a kind of weld metal pipe or seamless metal pipe is welded tube (1), the outer coating that scribbles of pipe, be filled with powdery or granular alloy medicine core (3) in the pipe, the front end of welding rod is spun into circular-arc sealing (2), and there are striking tip (4), its end that the head of receipts (5) and retained part (6) are arranged.
2, by the described welding rod of claim 1, it is characterized in that: wire (8) is housed in the middle of described alloy medicine core (3).
3, by the described welding rod of claim 1, it is characterized in that: in the middle of described alloy medicine core (3), small diameter metal tube whose (9) can be housed, metal dust (7) is housed in the metal tube (9).
4, by claim 1 or 2 or 3 described welding rods, it is characterized in that: described alloy medicine core (3) is that the adhesive substance may by powdery alloy and 1%～10% mixes.
5, by the described welding rod of claim 1, it is characterized in that: the welding rod external form is round or oblate type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96244454 CN2269923Y (en) | 1996-12-12 | 1996-12-12 | Cored electrode with composite structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 96244454 CN2269923Y (en) | 1996-12-12 | 1996-12-12 | Cored electrode with composite structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2269923Y true CN2269923Y (en) | 1997-12-10 |
Family
ID=33917803
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 96244454 Expired - Lifetime CN2269923Y (en) | 1996-12-12 | 1996-12-12 | Cored electrode with composite structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2269923Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101284283B (en) * | 2008-05-12 | 2010-04-21 | 邹平县华星热能环保设备有限公司 | Heat exchange tube machining technique |
| CN104476004A (en) * | 2014-12-10 | 2015-04-01 | 苏州路路顺机电设备有限公司 | Fluorine-containing cored electrode |
| CN104476005A (en) * | 2014-12-10 | 2015-04-01 | 苏州路路顺机电设备有限公司 | Cored electrode |
| CN104526187A (en) * | 2014-12-10 | 2015-04-22 | 苏州路路顺机电设备有限公司 | Low-fluorine flux cored welding rod |
| CN104625479A (en) * | 2014-12-10 | 2015-05-20 | 苏州路路顺机电设备有限公司 | Welding rod |
| CN106413965A (en) * | 2014-06-11 | 2017-02-15 | 林肯环球股份有限公司 | Stick electrode |
| CN116713632A (en) * | 2023-06-08 | 2023-09-08 | 郑州机械研究所有限公司 | A tubular flux-cored welding rod and its preparation method and application |
-
1996
- 1996-12-12 CN CN 96244454 patent/CN2269923Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101284283B (en) * | 2008-05-12 | 2010-04-21 | 邹平县华星热能环保设备有限公司 | Heat exchange tube machining technique |
| CN106413965A (en) * | 2014-06-11 | 2017-02-15 | 林肯环球股份有限公司 | Stick electrode |
| CN104476004A (en) * | 2014-12-10 | 2015-04-01 | 苏州路路顺机电设备有限公司 | Fluorine-containing cored electrode |
| CN104476005A (en) * | 2014-12-10 | 2015-04-01 | 苏州路路顺机电设备有限公司 | Cored electrode |
| CN104526187A (en) * | 2014-12-10 | 2015-04-22 | 苏州路路顺机电设备有限公司 | Low-fluorine flux cored welding rod |
| CN104625479A (en) * | 2014-12-10 | 2015-05-20 | 苏州路路顺机电设备有限公司 | Welding rod |
| CN116713632A (en) * | 2023-06-08 | 2023-09-08 | 郑州机械研究所有限公司 | A tubular flux-cored welding rod and its preparation method and application |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |