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CN2269023Y - Small synchronous motor with transmission - Google Patents

Small synchronous motor with transmission Download PDF

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Publication number
CN2269023Y
CN2269023Y CN 96203747 CN96203747U CN2269023Y CN 2269023 Y CN2269023 Y CN 2269023Y CN 96203747 CN96203747 CN 96203747 CN 96203747 U CN96203747 U CN 96203747U CN 2269023 Y CN2269023 Y CN 2269023Y
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China
Prior art keywords
synchronous motor
transmission
rotor
pole pieces
motor
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Expired - Lifetime
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CN 96203747
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Chinese (zh)
Inventor
亚伯A·S
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Geshilin Far East Co ltd
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Geshilin Far East Co ltd
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Priority to CN 96203747 priority Critical patent/CN2269023Y/en
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Abstract

一种带有传动装置的小型同步马达,是将小型同步马达与其传动装置组装成一体,其包含马达部及传动部,其中马达部分以两块磁极片导出,使转子设在传动装置的容置部内,在该容置部内设传动齿轮组及防逆转装置。其运转稳定、效率高、体积小。

A small synchronous motor with a transmission device is assembled with a small synchronous motor and its transmission device. It includes a motor part and a transmission part. The motor part is led out by two magnetic pole pieces, and the rotor is set in the transmission device In the accommodating part, a transmission gear set and an anti-reverse device are arranged in the accommodating part. It has stable operation, high efficiency and small size.

Description

带有传动装置的小型同步马达Small synchronous motor with transmission

本实用新型是有关一种带有传动装置的小型同步马达。The utility model relates to a small synchronous motor with a transmission device.

现有技术的交流同步马达,其结构可参照附图3来说明。图3是现有技术的交流同步马达的分解图,从图3可知,现有技术的交流同步马达由线圈组7、定子8、转子9、上壳10与下壳10′组成,这种结构的交流同步马达存在以下几方面的缺点:The structure of the AC synchronous motor in the prior art can be described with reference to accompanying drawing 3 . Fig. 3 is an exploded view of an AC synchronous motor in the prior art. It can be seen from Fig. 3 that the AC synchronous motor in the prior art is composed of a coil group 7, a stator 8, a rotor 9, an upper shell 10 and a lower shell 10'. The current AC synchronous motor has the following disadvantages:

1、鉴于制造过程及设计的原因,其线圈组7与转子9体积大,且由线圈组7产生磁场直接激磁,所以启动困难,及元件间相互摩擦,磁损高、易产生噪音、温升高、耗电率高,不符合节约能源与运转精密的要求;1. In view of the manufacturing process and design reasons, the coil group 7 and the rotor 9 are bulky, and the magnetic field generated by the coil group 7 is directly excited, so it is difficult to start, and the components rub against each other, resulting in high magnetic loss, easy to generate noise, and temperature rise High, high power consumption rate, does not meet the requirements of energy saving and precise operation;

2、由于定子8是冲制而成,故其感应磁场准确度低,且在制造过程中容易损坏变形,实用性差;2. Since the stator 8 is punched, the accuracy of its induced magnetic field is low, and it is easily damaged and deformed during the manufacturing process, so its practicability is poor;

3、由于上、下壳10、10′均为金属外壳,轴承是经粉末冶金或车制铜套制成,铆合后成本高,准确度低,同心度不易控制且易摩损;3. Since the upper and lower shells 10 and 10' are metal shells, and the bearings are made of powder metallurgy or lathe-made copper sleeves, the cost after riveting is high, the accuracy is low, and the concentricity is difficult to control and easy to wear;

4、现有技术的交流同步马达,因是上述各元件的组合,所以体积大,并以铆合组装,装配制造困难。4. The AC synchronous motor in the prior art is bulky because it is a combination of the above components, and it is assembled by riveting, which is difficult to assemble and manufacture.

因此,本实用新型的目的是提供一种安装简易、定位准确及结构紧凑的带有传动装置的小型同步马达。Therefore, the purpose of this utility model is to provide a small synchronous motor with a transmission device that is easy to install, accurate in positioning and compact in structure.

为实现上述目的,本实用新型提供一种带有传动装置的小型同步马达,其包括一容置部、一齿轮组和一马达,其中该马达还包括有一线圈部、两块磁极片和一转子,两块磁极片各有一端部和凹部,该两端部分别从两侧插入线圈部的通孔内,两凹部形成一圆孔,所述转子设于该圆孔内;该两磁极片定位于容置部上。In order to achieve the above object, the utility model provides a small synchronous motor with a transmission device, which includes an accommodating part, a gear set and a motor, wherein the motor also includes a coil part, two magnetic pole pieces and a rotor , each of the two pole pieces has an end and a recess, the two ends are respectively inserted into the through hole of the coil part from both sides, the two recesses form a circular hole, and the rotor is arranged in the circular hole; the two pole pieces are positioned on the container.

本实用新型的带有传动装置的小型同步马达的优点在于:The utility model has the advantage of the small-sized synchronous motor of transmission device to be:

1、定子磁极片组装在不同平面内且精确定位,产生较大的磁场相位偏移,即加大转动力矩,使起动容易、迅速,并完全消除此类马达转矩零点造成的起动死角问题;1. The stator pole pieces are assembled in different planes and precisely positioned, resulting in a large magnetic field phase shift, that is, increasing the rotational torque, making starting easy and fast, and completely eliminating the starting dead angle problem caused by the torque zero point of this type of motor;

2、将传动齿轮、防逆转装置与转子三者合一,易于应用设计,并避免因组装不当造成质量问题,且此同步马达将这三个元件设计封闭于一塑料组件中。故可达到高精密、低噪音、且润滑油不外漏的效能,大大提高此马达的运转寿命,并兼具防尘效果,可应用于恶劣环境中;2. Combining the transmission gear, the anti-reversal device and the rotor, it is easy to apply and design, and avoids quality problems caused by improper assembly, and this synchronous motor seals these three components in a plastic component. Therefore, it can achieve high precision, low noise, and no leakage of lubricating oil, which greatly improves the operating life of the motor, and has dust-proof effect, which can be used in harsh environments;

3、所有元件以塑料焊接及卡合方式固定、十分牢固、耐碰撞震动、成本低;3. All components are fixed by plastic welding and snap-fitting, which is very firm, resistant to collision and vibration, and low in cost;

4、由于线圈采用细线绕制,且转子采用铁粉经压铸充磁而成,所以马达总体体积小,且各元件间无摩擦面,所以噪音和温升低。4. Since the coil is wound with fine wire and the rotor is made of iron powder magnetized by die-casting, the overall volume of the motor is small, and there is no friction surface between the components, so the noise and temperature rise are low.

下面参照附图详述本实用新型的优选实施例,附图中:Describe preferred embodiment of the present utility model in detail below with reference to accompanying drawing, in accompanying drawing:

图1是本实用新型的分解图;Fig. 1 is an exploded view of the utility model;

图2是本实用新型的实施例组装图;Fig. 2 is the assembly drawing of the embodiment of the utility model;

图3是现有技术的小型交流同步马达的分解图。Fig. 3 is an exploded view of a small AC synchronous motor in the prior art.

如图1和2所示,本实用新型包括一线圈部1、两块磁极片2和3、一转子4及容置部5、齿轮组6。As shown in FIGS. 1 and 2 , the utility model includes a coil part 1 , two pole pieces 2 and 3 , a rotor 4 , an accommodating part 5 and a gear set 6 .

线圈部1是由微细多匝漆包线11缠绕于绝缘框架12组成,在该绝缘框架12的两侧设导电孔13、14来连接漆包线11的两端,借二导电的金属杆15、16导接电源,并于漆包线11绕组内设贯通孔17,该孔17用来插入两电极片2、3的端部21、23。The coil part 1 is composed of a fine multi-turn enameled wire 11 wound on an insulating frame 12. Conductive holes 13, 14 are provided on both sides of the insulating frame 12 to connect the two ends of the enameled wire 11, and are connected by two conductive metal rods 15, 16. Power supply, and a through hole 17 is set in the winding of the enameled wire 11, and the hole 17 is used to insert the ends 21, 23 of the two electrode sheets 2, 3.

两块磁极片2、3分别设在线圈部1的两侧,呈板片状且互相对称,其上各设端部21、3l和凹部22、32,其中两端部21和31可上、下重叠,重叠时其长、宽、厚皆与通孔17匹配,即两磁极片2、3的端部21、31重叠且可置入通孔17中;而且,两端部21、31重叠并置入通孔17时,两凹部22、32恰好形成一圆孔,其两凹部22、32不相接触,而圆孔则恰好让转子4放在其中。在两块磁极片2、3上分别设置若干定位孔23、33来与容置部5结合。The two pole pieces 2, 3 are respectively arranged on both sides of the coil part 1, and are plate-shaped and symmetrical to each other. Ends 21, 31 and recesses 22, 32 are respectively arranged on them, wherein the two ends 21 and 31 can be up and down. When overlapping, its length, width and thickness are all matched with the through hole 17, that is, the ends 21, 31 of the two pole pieces 2, 3 overlap and can be inserted into the through hole 17; and, the two ends 21, 31 overlap And when put into the through hole 17, the two recesses 22, 32 just form a circular hole, the two recesses 22, 32 are not in contact, and the circular hole just allows the rotor 4 to be placed therein. Several positioning holes 23 , 33 are respectively provided on the two pole pieces 2 , 3 to combine with the accommodating portion 5 .

转子4与现有技术的转子的构造相同,是由铁粉经压铸充磁制成,其中央固定一中心轴41,中心轴41上设置蜗杆42及防逆板43。The structure of the rotor 4 is the same as that of the prior art. It is made of iron powder through die-casting and magnetization. A central shaft 41 is fixed in the center, and a worm screw 42 and an anti-backward plate 43 are arranged on the central shaft 41 .

容置部5为非磁性体,包含一主体51、一底座52及一上座53,共同形成一封闭结构;主体51与其下方的底座52之间设置两块相对的磁极片2、3;主体51内设置齿轮组6及防逆装置。The accommodating part 5 is a non-magnetic body, including a main body 51, a base 52 and an upper seat 53, which together form a closed structure; two opposite magnetic pole pieces 2, 3 are arranged between the main body 51 and the base 52 below; the main body 51 A gear set 6 and an anti-reverse device are arranged inside.

主体51是一上、下开口的方型体,其下部设一圆形开口511,该开口511的两侧呈上下阶梯状而用来安放磁极片2、3的前端;该开口511则供转子4设置其中。在主体51的两侧壁512、513上设插槽514、515而用来安放齿轮组6。主体51的两侧壁512、513的下部设凸板516、517,其上设若干孔518。The main body 51 is a square body with upper and lower openings, and a circular opening 511 is arranged at its lower part. 4 set it. Slots 514 , 515 are provided on the two side walls 512 , 513 of the main body 51 for accommodating the gear set 6 . The lower parts of the two side walls 512, 513 of the main body 51 are provided with convex plates 516, 517, and a plurality of holes 518 are provided thereon.

底座52为一板片状,其长、宽约与主体51的下面相当;底座52上设一圆形凹槽521及中心孔522,从其中央向两侧设水平阶梯形,其阶梯形与主体51下部的阶梯形相当;在圆形凹槽521的两外侧各设若干凸块523,在底座52靠线圈侧设置隔板524。上座53封盖着主体51上面,并借二压块531、532插入主体51的插槽514、515,将齿轮组6定位。The base 52 is a plate shape, and its length and width are approximately equal to the bottom of the main body 51; a circular groove 521 and a central hole 522 are set on the base 52, and a horizontal step is established from the center to both sides, and the step is in line with the The lower part of the main body 51 has a similar stepped shape; several protrusions 523 are provided on the two outer sides of the circular groove 521, and a partition 524 is provided on the side of the base 52 close to the coil. The upper seat 53 covers the top of the main body 51 , and inserts the two pressing blocks 531 , 532 into the slots 514 , 515 of the main body 51 to position the gear set 6 .

上述的凸块523与磁极片2、3的定位孔23、33与主体51上的孔518形成紧密配合,而夹持住且准确定位两块磁极片2、3,使两凹部22、32间形成圆孔(但两磁极片2、3在此互不接触),该圆孔与上面的主体51的开口511及底座52的圆形凹槽521相配合,而用来安装转子4,并使转子4的中心轴41插在中心孔522处,而蜗杆42则与齿轮组6配合。The above-mentioned protrusions 523 form a tight fit with the positioning holes 23, 33 of the pole pieces 2, 3 and the holes 518 on the main body 51, so as to clamp and accurately position the two pole pieces 2, 3, so that the two recesses 22, 32 Form a round hole (but the two pole pieces 2, 3 are not in contact with each other here), this round hole is matched with the opening 511 of the main body 51 above and the circular groove 521 of the base 52, and is used for installing the rotor 4, and makes The central shaft 41 of the rotor 4 is inserted into the central hole 522 , and the worm 42 cooperates with the gear set 6 .

齿轮组6由一轴杆61串接,其上包含一从动齿轮62、两轴承63、64、一防逆凸块65及一传动齿轮66;其中轴杆61可在两轴承63、64中转动,从动齿轮62与蜗杆42配合,防逆凸块65与防逆板43配合,传动齿轮66则向外输出定向转动。上述的轴承63设置在插槽515中、轴承64设置在插槽514中。该二轴承63、64由上座53的下部密封压合,使齿轮组6稳定地被卡在主体51中来传递转子4的转动动能。The gear set 6 is connected in series by a shaft rod 61, which includes a driven gear 62, two bearings 63, 64, a reverse anti-reverse bump 65 and a transmission gear 66; wherein the shaft rod 61 can be placed in the two bearings 63, 64 Rotate, the driven gear 62 cooperates with the worm screw 42, the anti-reverse projection 65 cooperates with the anti-reverse plate 43, and the transmission gear 66 then outputs directional rotation outwards. The aforementioned bearing 63 is disposed in the slot 515 , and the bearing 64 is disposed in the slot 514 . The two bearings 63 , 64 are sealed and pressed together by the lower part of the upper seat 53 , so that the gear set 6 is stably locked in the main body 51 to transmit the rotational kinetic energy of the rotor 4 .

综合上述,各元件组合成一结构紧凑、效率高的小型同步马达及其传动装置,且其各传动元件的保护完善。Based on the above, each element is combined into a small synchronous motor and its transmission device with compact structure and high efficiency, and the protection of each transmission element is perfect.

Claims (2)

1. small-sized syncmotor that has transmission device, it comprises motor part and running part, it is characterized in that running part comprises holding part and gear train, gear train is located in this holding part; Coil portion, two pole pieces and rotor are drawn together in the motor part subpackage, two pole pieces respectively have an end and a recess, insert in the through hole of coil portion from both sides respectively at these both ends, two recesses stretch into and are fixed in the holding part and form a circular hole, and described rotor is located in this circular hole and is positioned among the holding part.
2. the small-sized syncmotor that has transmission device according to claim 1 is characterized in that described running part also comprises anti-reverse-rotation device, and this anti-reverse-rotation device is located within the described holding part.
CN 96203747 1996-02-14 1996-02-14 Small synchronous motor with transmission Expired - Lifetime CN2269023Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 96203747 CN2269023Y (en) 1996-02-14 1996-02-14 Small synchronous motor with transmission

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 96203747 CN2269023Y (en) 1996-02-14 1996-02-14 Small synchronous motor with transmission

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Publication Number Publication Date
CN2269023Y true CN2269023Y (en) 1997-11-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 96203747 Expired - Lifetime CN2269023Y (en) 1996-02-14 1996-02-14 Small synchronous motor with transmission

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1881752B (en) * 2005-06-16 2010-10-13 Lg电子株式会社 Motor having device for limiting direction of rotation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1881752B (en) * 2005-06-16 2010-10-13 Lg电子株式会社 Motor having device for limiting direction of rotation

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