CN212813978U - Tea wrap reason strip multi-purpose machine - Google Patents
Tea wrap reason strip multi-purpose machine Download PDFInfo
- Publication number
- CN212813978U CN212813978U CN202021273609.3U CN202021273609U CN212813978U CN 212813978 U CN212813978 U CN 212813978U CN 202021273609 U CN202021273609 U CN 202021273609U CN 212813978 U CN212813978 U CN 212813978U
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- China
- Prior art keywords
- feeding
- carding
- moving
- strip
- tidying
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- Expired - Fee Related
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 241001122767 Theaceae Species 0.000 claims abstract 8
- 238000009960 carding Methods 0.000 claims description 58
- 238000010415 tidying Methods 0.000 claims description 46
- 230000005540 biological transmission Effects 0.000 claims description 41
- 238000007599 discharging Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000012780 transparent material Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 235000013616 tea Nutrition 0.000 description 36
- 244000269722 Thea sinensis Species 0.000 description 35
- 230000009471 action Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
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- Tea And Coffee (AREA)
Abstract
The utility model discloses a tea wrap reason strip multi-purpose machine in tealeaves production facility technical field, including moving mechanism, fixed mounting has feed mechanism on the moving mechanism, and moving mechanism is provided with on one side and completes reason strip mechanism, and it is provided with and connects the storage bucket to complete reason strip mechanism right side, and it is provided with the control box to complete reason strip mechanism left side, and moving mechanism, feed mechanism, complete reason strip mechanism, connect the storage bucket and the control box outside is provided with the sound insulation guard shield. The utility model discloses a set up moving mechanism and feed mechanism, carry out automatic feeding for the reason strip mechanism that completes when using, reduced operation personnel's intensity of labour, simultaneously through setting for the procedure for the cooperation operation between moving mechanism, feed mechanism, the reason strip mechanism that completes, the control box makes this device realize automatic operation, has reduced operation personnel's working strength.
Description
Technical Field
The utility model relates to a tea production facility field specifically is a tea wrap reason strip multi-purpose machine.
Background
In the tea leaf frying process, especially the processing of tea leaves such as flat tea (Longjing tea) and needle tea (silver needle tea) in green tea, two key processes of de-enzyming and carding are required, the traditional tea leaf frying process is generally to fry in a round pot manually to complete the de-enzyming and carding processes, the labor intensity is high, and the technical difficulty is high. In order to solve the problem, in recent years, tea frying machines such as a roller water-removing machine and a groove type tea carding machine are available, and the tea frying machine plays a good role in improving the production efficiency and reducing the labor intensity.
Tea strip tidying machine that completes among the prior art needs the manual work to its material loading, and the operation personnel still need carry out other work simultaneously for the operation personnel make a round trip to walk, have increased operation intensity, and tealeaves sends huge noise at the reason strip in-process simultaneously, has produced the threat to workman's health.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a tea wrap reason strip multi-purpose machine to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a tea leaf fixation and carding multipurpose machine comprises a moving mechanism, wherein a feeding mechanism is fixedly mounted on the moving mechanism, a fixation and carding mechanism is arranged beside the moving mechanism, a receiving barrel is arranged on the right side of the fixation and carding mechanism, a control box is arranged on the left side of the fixation and carding mechanism, and sound insulation shields are arranged outside the moving mechanism, the feeding mechanism, the fixation and carding mechanism, the receiving barrel and the control box;
the moving mechanism comprises a moving base, a moving motor is fixedly mounted on the left side of the upper surface of the moving base, a power shaft of the moving motor is fixedly connected with a transmission screw rod, two sides of the transmission screw rod are connected with bearing seats, the bearing seats are fixedly mounted on the moving base, a transmission nut is in threaded transmission connection with the transmission screw rod, a group of moving slide rails are symmetrically arranged on the moving base, and moving slide blocks are connected on the moving slide rails in a sliding manner;
the feeding mechanism comprises a feeding base, the feeding base is fixedly mounted on a transmission nut and a movable sliding block, a feeding conveying cylinder is fixedly mounted on the feeding base, a feeding motor is fixedly mounted at the left end of the feeding conveying cylinder, a power shaft of the feeding motor is fixedly connected with a feeding helical blade, the feeding helical blade is arranged inside the feeding conveying cylinder, the top of the feeding conveying cylinder is connected with a feeding bin, and the right end of the feeding conveying cylinder is connected with a feeding discharge hole.
The sound insulation shield comprises a supporting frame, the supporting frame forms a cuboid frame, sound insulation boards are arranged on each surface of the supporting frame, an observation window is arranged on each sound insulation board, the observation window is made of transparent materials, and a protective door is arranged on each sound insulation board
As a further aspect of the present invention: the tea leaf fixation and carding mechanism comprises a fixation and carding base, a carding driving motor is fixedly mounted on the fixation and carding base, a transmission turntable is fixedly connected to a power shaft of the carding driving motor, a transmission connecting rod is hinged to the transmission turntable, a carding box is hinged to the transmission connecting rod and is positioned under a feeding discharge port, a plurality of carding grooves are formed in the carding box, rolling wheels are arranged on two sides of the carding box and are in rolling connection with sliding grooves, the sliding grooves are fixedly mounted on the upper surface of the fixation and carding base, a carding discharge port is formed in the end portion of the carding box, a receiving barrel is arranged under the carding discharge port, the transmission turntable and the transmission connecting rod are driven by the carding driving motor to move, so that the carding box can do reciprocating motion in the left and right directions, and tea leaves in the carding box can complete the fixation and carding operation under the action of shaking, then the tea leaves fall into the bottom of the strip tidying box, and fall into the material receiving barrel along the strip tidying discharge hole under the vibration action of the reciprocating motion of the strip tidying box, so that the functions of automatic strip tidying and discharging are realized.
As a further aspect of the present invention: the control box comprises a control box body, the control box body is fixedly installed on the fixation and strip tidying base, a heating device and a control system are arranged inside the control box body, an operation panel is arranged on the upper surface of the control box body, a heat pipe is arranged on one side of the control box body, one end of the heat pipe is connected with the heating device, the other end of the heat pipe is connected with the strip tidying box body, the device can be conveniently controlled through the operation panel, and heat generated by the heating device is transmitted to the strip tidying box through the heat pipe.
As a further aspect of the present invention: the moving motor adopts a servo motor, and can be conveniently controlled through the servo motor to set the reciprocating motion distance and the position of each reversing.
As a further aspect of the present invention: the operation panel is provided with a start button, a stop button and an emergency stop button, wherein the start button is used for starting the device, the stop button is used for closing the device, and the emergency stop button is used for emergently stopping the device when an accident occurs to the device, so that the safety of the device is improved.
As a further aspect of the present invention: the material loading discharge gate adopts conical structure, and its exit is the slot for tealeaves is more concentrated when falling out from the material loading discharge gate, can be accurate fall into the reason strip groove of reason strip case, under moving mechanism and feed mechanism's effect, distributes more evenly.
As a further aspect of the present invention: the power shaft of the mobile motor is connected with the transmission screw rod through the shaft coupling, so that the precision error of the power shaft and the transmission screw rod during installation can be eliminated, the power shaft of the mobile motor is protected from being influenced by unbalance loading force, and the service life of the mobile motor is prolonged.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses in, through setting up moving mechanism and feed mechanism, carry out automatic feeding for the reason strip mechanism that completes when using, reduced operation personnel's intensity of labour, simultaneously through setting for the procedure for the cooperation operation between moving mechanism, feed mechanism, the reason strip mechanism that completes, the control box makes this device realize automatic operation, has reduced operation personnel's intensity of labour.
2. The utility model discloses in, through setting up sound-proof shield for the huge noise that sends during the operation of device absorbs through the acoustic celotex board, reduces the noise influence that the outside received, simultaneously through setting up observation window, makes things convenient for the operation personnel to observe the device running state, has promoted operation personnel's operational environment.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic structural view of the moving mechanism of the present invention;
fig. 3 is a schematic structural view of the feeding mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the de-enzyming and carding bar and the structure of the control box of the present invention;
fig. 5 is a schematic view of the sound insulation shield structure of the present invention.
In the figure: 1. a moving mechanism; 2. a feeding mechanism; 3. a water-removing and strip-tidying mechanism; 4. a receiving barrel; 5. a control box; 6. a sound-insulating shield; 11. moving the base; 12. a moving motor; 13. a transmission screw rod; 14. a bearing seat; 15. a drive nut; 16. moving the slide rail; 17. moving the slide block; 21. a feeding base; 22. a feeding conveying cylinder; 23. a feeding motor; 24. feeding a helical blade; 25. a feeding and feeding bin; 26. a feeding and discharging port; 31. a de-enzyming and carding base; 32. a carding driving motor; 33. a transmission turntable; 34. a transmission connecting rod; 35. arranging a carton box; 36. a rolling wheel; 37. a chute; 38. arranging and discharging a material outlet; 51. a control box body; 52. an operation panel; 53. a heat conducting pipe; 61. a support frame; 62. a sound insulating board; 63. an observation window; 64. a guard gate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, in the embodiment of the present invention, a tea leaf fixation and carding multipurpose machine includes a moving mechanism 1, a feeding mechanism 2 is fixedly installed on the moving mechanism 1, a fixation and carding mechanism 3 is installed beside the moving mechanism 1, a receiving barrel 4 is installed on the right side of the fixation and carding mechanism 3, a control box 5 is installed on the left side of the fixation and carding mechanism 3, and a sound insulation shield 6 is installed outside the moving mechanism 1, the feeding mechanism 2, the fixation and carding mechanism 3, the receiving barrel 4 and the control box 5;
the moving mechanism 1 comprises a moving base 11, a moving motor 12 is fixedly mounted on the left side of the upper surface of the moving base 11, a power shaft of the moving motor 12 is fixedly connected with a transmission screw rod 13, two sides of the transmission screw rod 13 are connected with bearing seats 14, the bearing seats 14 are fixedly mounted on the moving base 11, a transmission nut 15 is in threaded transmission connection with the transmission screw rod 13, a group of moving slide rails 16 are symmetrically arranged on the moving base 11, and moving slide blocks 17 are slidably connected on the moving slide rails 16;
the feeding mechanism 2 comprises a feeding base 21, the feeding base 21 is fixedly arranged on the transmission nut 15 and the movable sliding block 17, a feeding conveying cylinder 22 is fixedly arranged on the feeding base 21, a feeding motor 23 is fixedly arranged at the left end of the feeding conveying cylinder 22, a power shaft of the feeding motor 23 is fixedly connected with a feeding helical blade 24, the feeding helical blade 24 is arranged inside the feeding conveying cylinder 22, the top of the feeding conveying cylinder 22 is connected with a feeding bin 25, and the right end of the feeding conveying cylinder 22 is connected with a feeding discharge hole 26;
the sound-proof shield 6 comprises a support frame 61, the support frame 61 forms a rectangular parallelepiped frame, sound-proof boards 62 are arranged on each surface of the support frame 61, an observation window 63 is arranged on one sound-proof board 62, the observation window 63 is made of transparent material, and a protective door 64 is arranged on the other sound-proof board 62.
Wherein, the water-removing and strip-tidying mechanism 3 comprises a water-removing and strip-tidying base 31, a strip-tidying driving motor 32 is fixedly arranged on the water-removing and strip-tidying base 31, a driving turntable 33 is fixedly connected on a power shaft of the strip-tidying driving motor 32, a driving connecting rod 34 is hinged on the driving turntable 33, a strip-tidying box 35 is hinged on the driving connecting rod 34, the strip-tidying box 35 is positioned under the material loading and discharging port 26, a plurality of strip-tidying grooves are arranged in the strip-tidying box 35, rolling wheels 36 are arranged on two sides of the strip-tidying box 35, the rolling wheels 36 are connected with sliding grooves 37 in a rolling manner, the sliding grooves 37 are fixedly arranged on the upper surface of the water-removing and strip-tidying base 31, a strip-tidying discharging port 38 is arranged at the end part of the strip-tidying box 35, a material receiving barrel 4 is arranged under the strip-tidying discharging port 38, the strip-tidying driving motor 32 drives the driving turntable 33, then, the tea leaves fall into the bottom of the strip tidying box 35 and fall into the material receiving barrel 4 along the strip tidying discharge hole 38 under the vibration action of the reciprocating motion of the strip tidying box 35, so that the automatic strip tidying and discharging functions are realized;
the control box 5 comprises a control box body 51, the control box body 51 is fixedly arranged on the fixation and carding base 31, a heating device and a control system are arranged in the control box body 51, an operation panel 52 is arranged on the upper surface of the control box body 51, a heat conduction pipe 53 is arranged on one side of the control box body 51, one end of the heat conduction pipe 53 is connected with the heating device, the other end of the heat conduction pipe 53 is connected with the interior of the carding box 35, the device can be conveniently controlled through the operation panel 52, and meanwhile heat generated by the heating device is transmitted to the carding box 35 through the heat conduction pipe 53; the moving motor 12 adopts a servo motor, and the moving motor 12 can be conveniently controlled through the servo motor to set the reciprocating motion distance and the position of each reversing; the operation panel 52 is provided with a start button, a stop button and an emergency stop button, wherein the start button is used for starting the device, the stop button is used for closing the device, and the emergency stop button is used for emergency stop of the device when an accident occurs to the device, so that the safety of the device is improved; the feeding and discharging port 26 is in a conical structure, and the outlet of the feeding and discharging port 26 is a narrow opening, so that tea leaves are more concentrated when falling out of the feeding and discharging port 26, can accurately fall into the carding groove of the carding box 35, and are more uniformly distributed under the action of the moving mechanism 1 and the feeding mechanism 2; a coupler is arranged at the joint of the power shaft of the mobile motor 12 and the transmission screw rod 13, so that the precision error of the power shaft of the mobile motor 12 and the transmission screw rod during installation can be eliminated by arranging the coupler, the power shaft of the mobile motor 12 is protected from being influenced by an eccentric load, and the service life of the mobile motor 12 is prolonged.
When in use, firstly, an operator puts a large amount of tea leaves into the feeding and feeding bin 25 at one time, presses the start button to withdraw out of the sound insulation shield 6, then simultaneously starts the moving motor 12 and the feeding motor 23, wherein the moving motor 12 drives the transmission screw 13 to rotate, so that the transmission nut 15 makes linear motion, the feeding motor 23 rotates, the tea leaves in the feeding and feeding bin 25 are output from the feeding and discharging port 26 through the feeding and conveying cylinder 22 and fall into the carding box 35, the transmission nut 15 makes reciprocating linear motion by setting a program for the moving motor 12, so that the tea leaves are uniformly scattered into each carding groove of the carding box 35, then the moving motor 12 and the feeding motor 23 stop operating, the carding driving motor 32 is started, the transmission turntable 33 and the transmission connecting rod 34 are driven to move, so that the carding box 35 makes reciprocating motion in the left and right direction, and the heating device in the box body 51 is controlled to start, heat is input into the tea tidying box 35 through the heat conduction pipe 53, tea leaves in the tea tidying box 35 complete water removing and tea tidying operations under the action of heating and vibration, then the tea leaves fall into the bottom of the tea tidying box 35, and the tea leaves fall into the material receiving barrel 4 along the tea tidying discharge hole 38 under the vibration action of the reciprocating motion of the tea tidying box 35, so that the water removing and tea tidying operations of the tea leaves enter full-automatic operation, and an operator can observe the running state of the device through the observation window 63. The utility model has the advantages that firstly, the automatic feeding is carried out on the green removing and strip tidying mechanism 3 through the moving mechanism 1 and the feeding mechanism 2, the labor intensity of the operating personnel is reduced, and meanwhile, the moving mechanism 1, the feeding mechanism 2, the green removing and strip tidying mechanism 3 and the control box 5 are operated in a coordinated manner through setting programs, so that the automatic operation of the device is realized; secondly, through sound-proof shield 6 for the huge noise that sends during the device operation absorbs through acoustic celotex board 62, reduces the noise influence that the outside received, has promoted operating personnel's operational environment.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. The utility model provides a tea wrap reason strip multi-purpose machine, includes moving mechanism (1), its characterized in that: a feeding mechanism (2) is fixedly installed on the moving mechanism (1), a water-removing and strip-tidying mechanism (3) is arranged beside the moving mechanism (1), a material receiving barrel (4) is arranged on the right side of the water-removing and strip-tidying mechanism (3), a control box (5) is arranged on the left side of the water-removing and strip-tidying mechanism (3), and sound insulation shields (6) are arranged outside the moving mechanism (1), the feeding mechanism (2), the water-removing and strip-tidying mechanism (3), the material receiving barrel (4) and the control box (5);
the moving mechanism (1) comprises a moving base (11), a moving motor (12) is fixedly mounted on the left side of the upper surface of the moving base (11), a power shaft of the moving motor (12) is fixedly connected with a transmission screw rod (13), bearing seats (14) are connected to two sides of the transmission screw rod (13), the bearing seats (14) are fixedly mounted on the moving base (11), a transmission nut (15) is connected to the transmission screw rod (13) in a threaded transmission manner, a group of moving slide rails (16) are symmetrically arranged on the moving base (11), and a moving slide block (17) is connected to the moving slide rails (16) in a sliding manner;
the feeding mechanism (2) comprises a feeding base (21), the feeding base (21) is fixedly installed on a transmission nut (15) and a movable sliding block (17), a feeding conveying cylinder (22) is fixedly installed on the feeding base (21), a feeding motor (23) is fixedly installed at the left end of the feeding conveying cylinder (22), a power shaft of the feeding motor (23) is fixedly connected with a feeding spiral blade (24), the feeding spiral blade (24) is arranged inside the feeding conveying cylinder (22), the top of the feeding conveying cylinder (22) is connected with a feeding hopper (25), and the right end of the feeding conveying cylinder (22) is connected with a feeding discharge hole (26);
the sound insulation shield (6) comprises a supporting frame (61), the supporting frame (61) forms a cuboid frame, sound insulation boards (62) are arranged on each surface of the supporting frame (61), one of the sound insulation boards is provided with an observation window (63), the observation window (63) is made of transparent materials, and the other is arranged on the sound insulation boards (62) and is provided with a protective door (64).
2. The multi-purpose machine for tea fixation and carding as claimed in claim 1, is characterized in that: the water-removing and strip-tidying mechanism (3) comprises a water-removing and strip-tidying base (31), a strip-tidying driving motor (32) is fixedly arranged on the water-removing and strip-tidying base (31), a power shaft of the strip tidying driving motor (32) is fixedly connected with a transmission turntable (33), the transmission turntable (33) is hinged with a transmission connecting rod (34), the transmission connecting rod (34) is hinged with a carding box (35), the carding box (35) is positioned right below the feeding and discharging port (26), a plurality of carding grooves are arranged in the carding box (35), rolling wheels (36) are arranged on two sides of the carding box (35), the rolling wheels (36) are connected with a sliding groove (37) in a rolling way, the chute (37) is fixedly arranged on the upper surface of the water-removing carding base (31), the end part of the carding box (35) is provided with a carding discharge hole (38), and a receiving barrel (4) is arranged under the carding discharge hole (38).
3. The multi-purpose machine for tea fixation and carding as claimed in claim 1, is characterized in that: control box (5) are including control box (51), control box (51) fixed mounting is on the reason strip base (31) that completes, inside heating device and the control system of being provided with of control box (51), control box (51) upper surface is provided with operating panel (52), control box (51) one side is provided with heat pipe (53), heat pipe (53) one end is connected with heating device, heat pipe (53) other end and reason strip case (35) internal connection.
4. The multi-purpose machine for tea fixation and carding as claimed in claim 1, is characterized in that: the moving motor (12) adopts a servo motor.
5. The multi-purpose machine for tea fixation and carding as claimed in claim 3, characterized in that: the operation panel (52) is provided with a start button, a stop button and an emergency stop button.
6. The multi-purpose machine for tea fixation and carding as claimed in claim 1, is characterized in that: the feeding and discharging port (26) adopts a conical structure, and the outlet of the feeding and discharging port is a narrow port.
7. The multi-purpose machine for tea fixation and carding as claimed in claim 1, is characterized in that: and a coupling is arranged at the joint of the moving motor (12) and the transmission screw rod (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021273609.3U CN212813978U (en) | 2020-07-03 | 2020-07-03 | Tea wrap reason strip multi-purpose machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021273609.3U CN212813978U (en) | 2020-07-03 | 2020-07-03 | Tea wrap reason strip multi-purpose machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212813978U true CN212813978U (en) | 2021-03-30 |
Family
ID=75181215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021273609.3U Expired - Fee Related CN212813978U (en) | 2020-07-03 | 2020-07-03 | Tea wrap reason strip multi-purpose machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212813978U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114258965A (en) * | 2021-12-08 | 2022-04-01 | 季涛 | Tea leaf stir-frying system |
-
2020
- 2020-07-03 CN CN202021273609.3U patent/CN212813978U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114258965A (en) * | 2021-12-08 | 2022-04-01 | 季涛 | Tea leaf stir-frying system |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210330 Termination date: 20210703 |
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| CF01 | Termination of patent right due to non-payment of annual fee |