CN212237324U - An efficient mass transfer structured packing - Google Patents
An efficient mass transfer structured packing Download PDFInfo
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- CN212237324U CN212237324U CN202020615273.8U CN202020615273U CN212237324U CN 212237324 U CN212237324 U CN 212237324U CN 202020615273 U CN202020615273 U CN 202020615273U CN 212237324 U CN212237324 U CN 212237324U
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- 238000012856 packing Methods 0.000 title claims abstract description 52
- 238000012546 transfer Methods 0.000 title claims abstract description 17
- 239000000945 filler Substances 0.000 claims abstract description 26
- 210000002105 tongue Anatomy 0.000 claims abstract description 25
- 238000003466 welding Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 21
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型公开了一种高效传质的规整填料,涉及一种填料装置技术领域,包括填料本体、卡扣、支撑柱和弧形舌片,所述填料本体的左侧和前侧外壁上固定焊接有“T”形卡扣,并且在填料本体的右侧和后侧的内壁上对应开设有“T”形卡槽,通过卡槽和卡扣相互配合,将若干和填料本体连接在一起,有效的减少了填料之间的缝隙,同时填料本体内部设置的支撑柱上固定安装有三组弧形舌片,通过三组交错设置的弧形舌片使得液体在填料本体内进行旋转式流动,从而增加了气液接触面积,提高了传质效率;并且填料本体的侧壁上开设有两层交换窗,通过内窗侧壁的方孔将交换窗导入的液体分成小股汇入填料本体内,保证了气液进行充分接触,增加了装置的实用性。
The utility model discloses a high-efficiency mass transfer structured packing, which relates to the technical field of a packing device, comprising a packing body, a buckle, a support column and an arc-shaped tongue piece. A "T"-shaped buckle is welded, and a "T"-shaped slot is correspondingly opened on the inner wall of the right side and the rear side of the filler body. The gap between the fillers is effectively reduced, and at the same time, three sets of arc-shaped tongues are fixedly installed on the support column arranged inside the filler body. The gas-liquid contact area is increased, and the mass transfer efficiency is improved; and the side wall of the packing body is provided with two layers of exchange windows. It ensures that the gas and liquid are fully contacted and increases the practicability of the device.
Description
技术领域technical field
本实用新型涉及填料装置技术领域,具体是一种高效传质的规整填料。The utility model relates to the technical field of packing devices, in particular to a structured packing with efficient mass transfer.
背景技术Background technique
规整填料作为填料塔中的气液接触的主要部件起着举足轻重的作用。近些年来,随着石油化工的发展及节能的需要,规整填料的开发与应用得到了迅猛发展,而蒸馏和吸收等化工领域的突破变化也促使着高通量规整填料的研发倍受青睐。但是在高压精馏场合,由于高压条件对操作物系和气液分布流动影响比较大,导致气液接触面积下降,传质推动力降低,最终使规整填料的传质效率降低;同时由于填料大都呈圆形,在堆积组合后,圆形填料之间存在很多间隙,部份气液流会通过这些间隙,使其气液流过间隙后净化效果降低。As the main component of gas-liquid contact in packed tower, structured packing plays a pivotal role. In recent years, with the development of petrochemical industry and the need for energy saving, the development and application of structured packing has developed rapidly, and the breakthrough changes in the chemical field such as distillation and absorption have also promoted the research and development of high-throughput structured packing. However, in the case of high-pressure rectification, due to the relatively large influence of high-pressure conditions on the operating system and gas-liquid distribution and flow, the gas-liquid contact area is reduced, the driving force for mass transfer is reduced, and finally the mass transfer efficiency of structured packing is reduced. Circular, after the stacking and combination, there are many gaps between the circular packings, and part of the gas-liquid flow will pass through these gaps, so that the purification effect will be reduced after the gas-liquid flow through the gaps.
实用新型内容Utility model content
针对现有技术中存在的问题,本实用新型的目的在于提供一种高效传质的规整填料,通过填料本体侧壁上设置的卡扣和卡槽,将若干个填料本体连接在一起,有效的减少了填料之间的间隙,保证了装置的传质效率。Aiming at the problems existing in the prior art, the purpose of this utility model is to provide a structured packing with high efficiency in mass transfer. Several packing bodies are connected together through the buckles and slots provided on the side walls of the packing body, effectively The gap between the fillers is reduced to ensure the mass transfer efficiency of the device.
为实现上述目的,本实用新型提供如下技术方案:包括填料本体、卡扣、支撑柱和弧形舌片,所述填料本体设置成方形结构,填料本体的内部为空心结构,同时在填料本体的左侧和前侧顶端外侧固定焊接有“T”形卡扣,并且在填料本体的右侧和后侧的内壁上对应开设有“T”形卡槽,卡槽和卡扣的尺寸相同,通过卡槽和卡扣相互配合,将若干和填料本体连接在一起,并且保证了填料本体的连接处充分接触,有效的减少了填料之间的缝隙,同时在填料本体的内部设置有支撑柱,支撑柱的侧壁上安装有若干弧形舌片,弧形舌片的另一端固定焊接在填料本体的侧壁上,并且在填料本体的两侧顶部中间位置开设有圆形通孔,通过弧形片可将液体分割成数股细小的液流,增多了液体在填料内的喷淋点,从而增加了气液接触面积;同时在填料本体的四周侧壁上开设有交换窗。In order to achieve the above purpose, the present utility model provides the following technical solutions: including a filler body, a buckle, a support column and an arc tongue piece, the filler body is arranged in a square structure, the interior of the filler body is a hollow structure, and at the same time, the filler body is in a hollow structure. "T"-shaped buckles are fixedly welded on the outer sides of the top ends of the left and front sides, and "T"-shaped slots are correspondingly opened on the inner walls of the right and rear sides of the packing body. The dimensions of the slots and the buckles are the same. The slot and the buckle cooperate with each other to connect several parts with the filler body, and ensure that the joints of the filler body are fully contacted, effectively reducing the gap between the fillers. A number of arc tongues are installed on the side wall of the column, the other end of the arc tongue is fixed and welded on the side wall of the packing body, and a circular through hole is opened in the middle of the top of both sides of the packing body. The sheet can divide the liquid into several small liquid streams, which increases the spray points of the liquid in the packing, thereby increasing the gas-liquid contact area; at the same time, there are exchange windows on the surrounding side walls of the packing body.
作为本实用新型进一步的方案:所述交换窗的内部固定焊接有内窗,并且内窗的内壁上对称开设两组方孔,每组方孔的数目为4个。As a further solution of the present invention, an inner window is fixedly welded inside the exchange window, and two sets of square holes are symmetrically opened on the inner wall of the inner window, and the number of each set of square holes is 4.
作为本实用新型进一步的方案:所述支撑柱的侧壁从上到下依次安装有三组弧形舌片6,并且每组弧形舌片的数目为8个,同时每组弧形舌片均交错设置。As a further solution of the present utility model: the side walls of the support column are sequentially installed with three groups of arc-
作为本实用新型进一步的方案:所述交换窗在填料本体的侧壁上成上下两层设置,保证了填料本体结构稳定性。As a further solution of the present invention, the exchange window is arranged in two layers on the side wall of the packing body, which ensures the structural stability of the packing body.
作为本实用新型再进一步的方案:所述填料本体的顶部在圆形通孔的四周开设有4个交换孔,所述交换孔可以的长方形孔或圆孔。As a further solution of the present invention: the top of the packing body is provided with four exchange holes around the circular through hole, and the exchange holes can be rectangular holes or round holes.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型设置有卡槽和卡扣,填料本体的左侧和前侧外壁上固定焊接有“T”形卡扣,并且在填料本体的右侧和后侧的内壁上对应开设有“T”形卡槽,通过卡槽和卡扣相互配合,将若干和填料本体连接在一起,有效的减少了填料之间的缝隙。1. The utility model is provided with a card slot and a buckle. The left and front outer walls of the filler body are fixedly welded with "T"-shaped buckles, and the inner walls of the right and rear sides of the filler body are correspondingly provided with "T"-shaped buckles. T"-shaped card slot, through the cooperation of the card slot and the buckle, several parts are connected with the filler body, which effectively reduces the gap between the fillers.
2、本实用新型设置有弧形舌片,填料本体内部设置的支撑柱上固定安装有三组弧形舌片,通过三组交错设置的弧形舌片使得液体在填料本体内进行旋转式流动,从而增加了气液接触面积,提高了传质效率。2. The utility model is provided with arc-shaped tongues, and three groups of arc-shaped tongues are fixedly installed on the support column arranged inside the packing body, and the liquid is rotated in the packing body through the three groups of arc-shaped tongues arranged in a staggered manner. Thus, the gas-liquid contact area is increased, and the mass transfer efficiency is improved.
3、本实用新型设置有交换窗,填料本体的侧壁上开设有两层交换窗,并且在交换窗的内部固定安装有内窗,通过内窗侧壁的方孔将交换窗导入的液体分成小股汇入填料本体内,保证了气液进行充分接触,增加了装置的实用性。3. The utility model is provided with an exchange window, the side wall of the packing body is provided with two layers of exchange windows, and an inner window is fixedly installed inside the exchange window, and the liquid introduced into the exchange window is divided into The small strands are merged into the packing body, which ensures the full contact of gas and liquid, and increases the practicability of the device.
附图说明Description of drawings
图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.
图2为本实用新型的内部结构示意图。Figure 2 is a schematic diagram of the internal structure of the utility model.
图3为本实用新型的俯视图。FIG. 3 is a top view of the utility model.
图4为本实用新型的内窗侧壁的结构示意图。FIG. 4 is a schematic structural diagram of the inner window side wall of the present invention.
如图所示:1、填料本体,2、交换窗,3、卡槽,4、卡扣,5、支撑柱,6、弧形舌片,7、内窗,8、交换孔,9、方孔。As shown in the picture: 1. Filler body, 2. Exchange window, 3. Card slot, 4. Buckle, 5. Support column, 6. Curved tongue, 7. Inner window, 8. Exchange hole, 9. Square hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as "Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be two elements Internal connectivity. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1~4,本实用新型实施例中,一种高效传质的规整填料,包括填料本体1、卡扣4、支撑柱5和弧形舌片6,所述填料本体1设置成方形结构,填料本体1的内部为空心结构,同时在填料本体1的左侧和前侧顶端外侧固定焊接有“T”形卡扣4,并且在填料本体1的右侧和后侧的内壁上对应开设有“T”形卡槽3,卡槽3和卡扣4的尺寸相同,通过卡槽3和卡扣4相互配合,将若干和填料本体1连接在一起,并且保证了填料本体1的连接处充分接触,有效的减少了填料之间的缝隙,同时在填料本体1的内部设置有支撑柱5,支撑柱5的侧壁上安装有若干弧形舌片6,弧形舌片6的另一端固定焊接在填料本体1的侧壁上,并且在填料本体1的两侧顶部中间位置开设有圆形通孔,通过弧形片9可将液体分割成数股细小的液流,增多了液体在填料内的喷淋点,从而增加了气液接触面积;同时在填料本体1的四周侧壁上开设有交换窗2。Referring to FIGS. 1 to 4 , in the embodiment of the present invention, a structured packing with high efficiency for mass transfer includes a
其中,所述交换窗2的内部固定焊接有内窗7,并且内窗7的内壁上对称开设两组方孔9,每组方孔9的数目为4个,通过方孔9将交换窗2导入的液体分成小股汇入填料本体1内,提高了传质效率。Wherein, an
优选的,所述支撑柱5的侧壁从上到下依次安装有三组弧形舌片6,并且每组弧形舌片6的数目为8个,同时每组弧形舌片6均交错设置,通过三组交错设置的弧形舌片6使得液体在填料本体1内进行旋转式流动,保证了气液进行充分接触,增加了传质时间。Preferably, three groups of arc-
优选的,所述交换窗2在填料本体1的侧壁上成上下两层设置,保证了填料本体1结构稳定性。Preferably, the
优选的,所述填料本体1的顶部在圆形通孔的四周开设有4个交换孔8,所述交换孔8可以的长方形孔或圆孔。Preferably, the top of the
需要说明的是,所述填料本体1的工作原理和安装方式均采用现有技术,此为本技术领域人员的公知常识,在此就不做赘述。It should be noted that the working principle and the installation method of the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内,且本说明书中未作详细描述的内容均属于本领域专业技术人员公知的现有技术。Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the present invention, any modifications, equivalent replacements, improvements, etc. made should be included in the protection scope of the present invention, and the content not described in detail in this specification belongs to the professional in the field State of the art known to the skilled person.
Claims (5)
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| CN202020615273.8U CN212237324U (en) | 2020-04-22 | 2020-04-22 | An efficient mass transfer structured packing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020615273.8U CN212237324U (en) | 2020-04-22 | 2020-04-22 | An efficient mass transfer structured packing |
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| CN212237324U true CN212237324U (en) | 2020-12-29 |
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Granted publication date: 20201229 |