[go: up one dir, main page]

CN212051818U - Sock production line - Google Patents

Sock production line Download PDF

Info

Publication number
CN212051818U
CN212051818U CN202020123197.9U CN202020123197U CN212051818U CN 212051818 U CN212051818 U CN 212051818U CN 202020123197 U CN202020123197 U CN 202020123197U CN 212051818 U CN212051818 U CN 212051818U
Authority
CN
China
Prior art keywords
area
conveying line
line
shaping
batching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN202020123197.9U
Other languages
Chinese (zh)
Inventor
王键强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Walt Technology Group Co ltd
Original Assignee
Walt Technology Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Walt Technology Group Co ltd filed Critical Walt Technology Group Co ltd
Priority to CN202020123197.9U priority Critical patent/CN212051818U/en
Application granted granted Critical
Publication of CN212051818U publication Critical patent/CN212051818U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Treatment Of Fiber Materials (AREA)

Abstract

The utility model provides a sock production line, which comprises a weaving area, wherein the weaving area is provided with a feeding conveying line and a plurality of sock knitting machines integrating sock knitting, head sewing and sock turning; the batching area is provided with a batching conveying line; the shaping area is provided with a shaping conveying line and more than two branch conveying lines connected beside the shaping conveying line in parallel; the turnover area is provided with an annular circulating conveying line; the packaging area is provided with more than two packaging conveying lines which are in one-to-one connection with the setting machines; and the control module is used for controlling the working time sequence of each area. When the socks specification that flows into the circulation transfer chain from the feed transfer chain is the same with the socks specification that the former is finalizing the design, turn to the device through the turnover and be sent to the design transfer chain with it, otherwise stop always that the circulation transfer chain flows, the specification of socks machine and the socks that the former processed on same production line can be different, has greatly promoted production efficiency.

Description

Sock production line
Technical Field
The utility model relates to a production line, especially a socks production line.
Background
The traditional sock production usually adopts a station type production mode, namely, a knitting process is carried out at a certain workstation or a certain workshop, then the sock is circulated to another workstation or another workshop for a shaping process, and the production efficiency is relatively low.
With the popularization of flow production lines, some production enterprises also introduce the sock production lines into sock production, however, because the specifications of socks woven by hosiery machines are different and the sizing tools and processes are also different, each sock production line can only produce socks with the same specification, and the production efficiency still needs to be improved.
In view of the above, the applicant has made intensive studies to solve the above problems and has made the present invention.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a socks production line and production method that production efficiency is higher relatively.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a sock production line, comprising:
the sock knitting machine comprises a weaving area, a knitting area and a control area, wherein the weaving area is provided with a feeding conveying line and a plurality of sock knitting machines integrating sock knitting, head sewing and sock turning;
the batching area is provided with a batching conveying line connected with one end of the feeding conveying line;
the shaping area is provided with a shaping conveying line and more than two branch conveying lines connected to the sides of the shaping conveying line in parallel, a shaping machine is arranged beside each branch conveying line, and a shaping steering device and a shaping identification assembly are arranged at the connecting position of the shaping conveying line and each branch conveying line;
the turnover area is provided with an annular circulating conveying line, the circulating conveying line is respectively connected with the feeding conveying line and the shaping conveying line, and a turnover steering device and a turnover identification assembly are arranged at the position where the circulating conveying line is connected with the shaping conveying line;
the packaging area is provided with more than two packaging conveying lines which are in one-to-one connection with the setting machines; and
and the control module is used for controlling the working time sequences of the weaving area, the batching area, the shaping area, the turnover area and the packaging area.
As the utility model discloses an improve, each the other creel of all being provided with of hosiery machine, the creel includes mutual parallel arrangement's preceding support body and back support body, be provided with a plurality of vertical threading pipes of arranging on the preceding support body, back support body has a plurality of vertical pole settings of arranging, each all sliding connection has at least one in the pole setting can be for corresponding pole setting pivoted slide, be provided with on the slide be used for with the slide is fixed corresponding locking device in the pole setting, just be provided with the unsettled section of thick bamboo pole of putting of arranging of one end on the slide.
As an improvement of the utility model, the batching district still is provided with and is located other walking track of batching transfer chain, setting are in base and setting on the walking track are in manipulator and material frame on the base, still be provided with on the base and be used for the drive the base is in the walking drive arrangement of walking on the walking track, orbital one side of walking or both sides are provided with and are used for placing the space of placing of the raw materials case that is equipped with a yarn section of thick bamboo, the end of manipulator is provided with the anchor clamps that are used for centre gripping a yarn section of thick bamboo and is used for discerning the first discernment subassembly of raw materials case.
As an improvement of the utility model, the batching transfer chain is annular transfer chain, the batching transfer chain with the position department that the feed transfer chain is connected is provided with the batching and turns to the device.
As an improvement of the utility model, the design district still is provided with the empty frame transfer chain, the one end of empty frame transfer chain with the feed transfer chain is connected.
As an improvement of the utility model, each the other packagine machine and the case packer of having set gradually of packing transfer chain.
A sock production line, comprising:
the sock knitting machine comprises a weaving area, a knitting area and a control area, wherein the weaving area is provided with a feeding conveying line and a plurality of sock knitting machines integrating sock knitting, head sewing and sock turning;
the batching area is provided with a batching conveying line connected with one end of the feeding conveying line;
the shaping area is provided with an annular circulating conveying line and more than two branch conveying lines connected to the sides of the circulating conveying line in parallel, a shaping machine is arranged beside each branch conveying line, a shaping steering device and a shaping identification assembly are arranged at the positions where the circulating conveying line is connected with the branch conveying lines, and the circulating conveying line is connected with the feeding conveying line;
the packaging area is provided with more than two packaging conveying lines which are in one-to-one connection with the setting machines; and
and the control module is used for controlling the working time sequences of the weaving area, the batching area, the shaping area and the packaging area.
Adopt above-mentioned technical scheme, the utility model discloses following beneficial effect has:
1. through setting up the circulation transfer chain, when the socks specification that flows into the circulation transfer chain from the feed transfer chain is the same with the socks specification that the former is finalizing the design, turn to the device through the turnover and be sent to it to the design transfer chain, otherwise stop always that the circulation transfer chain flows, the specification of the socks that hosiery machine and the forming machine on same production line processed can be different, has greatly promoted production efficiency.
2. The sock sewing and turning integrated sock machine is adopted, so that the processes of sewing and turning socks are omitted, and the production efficiency is further improved.
3. The yarn bobbin is hung on the rear frame body of the bobbin frame, so that the batting generated in the using process can fall on the ground under the action of gravity instead of being accumulated, the color mixing or material mixing phenomenon is not easy to occur, and the product quality is not influenced; simultaneously through setting up the threading pipe, effectively avoid the yarn to entangle each other, in addition, because a yarn section of thick bamboo is established on putting the bobbin bar through the cover realization string and is established on the support body of back, the bottom of a yarn section of thick bamboo need not with the mesa contact, around two yarn sections of thick bamboo that are equipped with same type yarn, can realize automatic change a yarn section of thick bamboo through establishing ties in proper order with the head and the tail of the yarn that corresponds, has effectively less the number of times that need shut down the wiring, and production efficiency is higher relatively.
4. Through setting up parts such as walking track and manipulator in the batching district, can replace the manual work to each hosiery machine distribution yarn section of thick bamboo, workman intensity of labour is lower relatively and be difficult for makeing mistakes. Especially through setting up the batching transfer chain into annular transfer chain, and connect the feed transfer chain on the batching transfer chain, greatly reduced the influence of feed process to the work chronogenesis of batching process, help further improving production efficiency.
Drawings
FIG. 1 is a schematic view of a partial structure of a dispensing area of the present invention;
FIG. 2 is a schematic view of the connection structure of the batching conveying line and the feeding conveying line in the present invention;
FIG. 3 is a schematic structural view of the material-blending steering device of the present invention;
FIG. 4 is a schematic view of the front view structure of the material turning device of the present invention;
FIG. 5 is a schematic structural view of the middle weaving area, the turnover area, the shaping area and the packaging area of the present invention;
FIG. 6 is a schematic side view of the yarn barrel holder according to the present invention;
fig. 7 is a schematic structural view of the front frame body of the middle bobbin holder of the present invention.
The designations in the figures correspond to the following:
100 a dosing area; 110-ingredient conveying line;
120-a walking track; 130-a base;
131-a manipulator; 132-a material rack;
150-a diverting conveying section; 151-bogie frame;
152-a first transfer lever; 153-a drive motor;
154-a bogie; 155-roller;
156-steering motor; 157-a first drive belt;
158-a second transmission rod; 159-a guide cylinder;
160-stock bin; 161- -a second belt;
170-raw material frame; 180-a weighing device;
200-a weaving zone; 210-a feed conveyor line;
220-hosiery machine; 300-a turnover zone;
310-circulation conveying line; 320-epicyclic steering device;
400-a shaping area; 410-sizing the conveying line;
420-branch conveying line; 430-a setting machine;
440-a sizing steering device; 450-empty frame conveyor line;
500-a packaging area; 510-a packaging conveyor line;
520-a discharge conveyor line; 600-a creel;
610-front frame body; 611, a threading pipe;
620-rear frame body; 621-upright stanchion;
622-a slide; 623-placing a cylinder rod;
630-cross bar.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments.
The first embodiment.
As shown in fig. 1 to 7, the sock production line provided in this embodiment includes a material distribution area 100, a weaving area 200, a turnover area 300, a shaping area 400, a packaging area 500, and a control module (not shown in the drawings) for controlling the working timing of the weaving area 200, the material distribution area 100, the shaping area 400, the turnover area 300, and the packaging area 500, wherein the control module is a conventional module, such as a computer, and is not a key point of this embodiment, and can be obtained by directly purchasing the module from the market and setting the module according to actual functional requirements, and detailed description thereof is omitted.
As shown in fig. 1 and 2, the batching region 100 is provided with a batching line 110 connected to one end of a feeding line 210 (the feeding line 210 is disposed in the weaving region 200, which will be described later), a traveling rail 120 disposed beside the batching line 110, a base 130 disposed on the traveling rail 120, and a manipulator 131 and a material rack 132 disposed on the base 130, wherein the material rack 132 temporarily stores a bobbin, and reduces the frequency of the base 130 to and fro on the traveling rail 120.
The batching conveyor line 110 and each conveyor line mentioned in this embodiment are commercially available roller conveyors, and it should be noted that the batching conveyor line 10 and each conveyor line may include only one roller conveyor, or may include a plurality of roller conveyors connected in series in sequence, and it is necessary to determine the roller conveyors according to the actual conveying length requirement. Of course, a rail-mounted AGV may also be used as the transport line. Preferably, in this embodiment, the batching conveyor line 110 is an annular conveyor line, and the batching conveyor line 10 is provided with a batching steering device 150 at a position connected with the batching conveyor line 210, that is, the batching conveyor line 110 in this embodiment includes a roller conveyor and a batching steering device 150, two ends of the roller conveyor are respectively connected with two ends of the batching steering device 150 in a one-to-one manner, and the batching conveyor line 110 is connected at one end of the batching steering device 150 and is arranged side by side with one end of the roller conveyor.
The batching steering device 150 can be an existing conveying device, such as a sand mold conveying steering turntable disclosed in publication number 201420465009.5, and preferably, as shown in fig. 3 and 4, the batching steering device 150 provided in this embodiment includes a steering frame 151, a plurality of first transmission rods 152 linearly and sequentially rotatably connected to the steering frame 151 and arranged in parallel with each other, a transmission motor 153 for driving each first transmission rod 152 to rotate, a plurality of bogies 154 rotatably connected to the steering frame 151 and located above the first transmission rods 152, respectively, a roller 155 rotatably connected to the bogies 151, and a steering motor 156 for driving each bogie 151 to rotate, wherein the rotating shafts of the bogies 151 are arranged perpendicular to the first transmission rods 152, and the number of bogies 151 is multiple, each first transmission rod 152 corresponds to at least one bogie 151, specifically, in this embodiment, four bogies 151 are provided directly above each first transmission rod 152, the rollers 155 of each bogie 151 are located on the same plane to form a conveying surface, and the conveying surface is flush with the conveying surface of the feed conveyor line 210, and one side of each roller 155 facing to the arrangement direction of each first transmission rod forms a first end of the ingredient steering device 150, and the other side forms a second end of the ingredient steering device 150. First transmission belts 157 are respectively wound between the first transmission rod 152 and the rollers 155 connected to the bogies 151 corresponding to the first transmission rod 152, and the first transmission belts 157 are preferably synchronous belts, so that the rollers 155 can be driven to rotate by the first transmission rod 152, and further, the material can be conveyed. In order to prevent the first belt 157 from protruding from the surface of the drum 155 and affecting the material transportation, it is preferable to form a ring groove around the drum 155 for winding the first belt 157.
The specific transmission connection structure between the transmission motor 153 and each first transmission rod 152 may be a conventional structure, such as a transmission connection realized by a sprocket assembly or a gear assembly adopted by a conventional roller conveyor, and will not be described in detail herein. As for the specific transmission connection structure between the steering motor 156 and each bogie 151, a conventional structure may be adopted, such as providing a plurality of steering motors 156 and one-to-one matching each bogie 151, or providing a gear on each bogie 151, and providing a rack bar engaged with the gear and arranged in parallel with the first transmission rod 152 beside the bogie 151, while providing the steering motor 156 as a push rod motor fixedly connected with the rack bar, etc., which are not listed here.
In addition, the ingredient steering device 150 further includes a second transmission rod 158 arranged in parallel with the first transmission rod 152, a fixed frame located above the second transmission rod 158, and four guide cylinders 159 rotatably connected to the fixed frame, wherein the second transmission rod 158 is located on one side of each first transmission rod 152 facing the first end of the ingredient steering device 150, the four fixed frames are sequentially arranged along the length direction of the second transmission rod 158, the structure of each guide cylinder 159 is identical to that of the roller 155, a second transmission belt 161 is wound between each guide cylinder 159 and the second transmission rod 158, and the second transmission rod 158 is also in transmission connection with the transmission motor 153 through a chain assembly or a gear assembly. Thus, the driving motor 153 rotates the rollers 55 and simultaneously rotates the guide cylinders 159.
As also shown in fig. 1 and 2, there are a plurality of running rails 120, each running rail 120 is arranged in parallel with each other, a placing space for placing a raw material box 160 containing a bobbin is provided on one side or both sides of each running rail 120, and a base 130 is provided on each running rail 120, wherein the raw material box is usually a packing box for placing a bobbin, but may be other boxes for placing a bobbin. The bases 130 have the same structure, and for example, one of the bases 130 is provided with a robot 131 and an article rack 132, and the base 130 is further provided with a walking driving device (not shown) for driving the base 130 to walk on the walking rail 120, wherein the walking driving device is a conventional device, such as a servo motor, and the like, and the details thereof are not described herein. Further, the end of the robot 131 is provided with a jig for holding a bobbin and a first recognition component for recognizing the raw material tank 160. The first identification component and each identification component to be mentioned below may be the same component or may be different components, in this embodiment, each identification component is the same component, and is all a conventional component, such as a visual identification component, an electronic tag identification component, a two-dimensional code identification component, and the like, which are commercially available, of course, when the latter two are adopted, a corresponding electronic tag or a two-dimensional code needs to be placed on the packaging box or the raw material frame 70 to be mentioned below, and in this embodiment, each identification component is exemplified by an identification component formed by simply combining the visual identification component and the two-dimensional code identification component (the identification component may be directly purchased and obtained from the market).
The weighing device 180 is connected with the control module in a communication mode, and each walking track is located on the same side of the weighing device 180. During the use, placed raw materials frame 170 on batching transfer chain 110 and/or the feed transfer chain 210, weighing device 180 is other to be provided with the second discernment subassembly that is used for discerning raw materials frame 170, batching transfer chain 110 is provided with the third discernment subassembly respectively with the position department that each walking track 120 corresponds, of course, batching transfer chain 110, manipulator 131, the walking drive device, turning to device 150, feed transfer chain 210, first discernment subassembly, second discernment subassembly and third discernment subassembly and each executive device that will mention below and discernment subassembly be connected with the control module communication respectively, concrete connected mode is conventional mode, such as signal line connection or wireless connection etc. the key point of this embodiment is not, here no longer details.
Before use, after the material boxes 160 containing bobbins are sequentially placed in the respective placing spaces, the respective bases 130 are moved from one end to the other end of the corresponding travel rails 120, and in the process, the robot 131 recognizes the type of the bobbin in each material box 160 located in the corresponding placing space and the position of each material box 160 through the first recognition means. It should be noted that the raw material box 160 needs to be provided with a two-dimensional code on its box body for the first identification component to identify before being placed in the placement space. When the device is used, a batching list is led into the control module in advance through a manual or other production system, and the control module controls the batching conveying line 110 to convey from the position corresponding to each walking rail 120 to the position corresponding to the steering device 150 through the position corresponding to the weighing device 180, so as to ensure that the raw material frame 170 can sequentially pass through the positions corresponding to the walking rails 120, the position corresponding to the weighing device 180 and the steering device 150; when the raw material frames 170 are identified by the third identification component, the ingredient conveying line 110 stops conveying, the corresponding manipulator 131 clamps the corresponding bobbin from the raw material box 160 in the placing space to the corresponding raw material frame 170 according to the ingredient list, and then the ingredient conveying line 110 continues conveying, wherein the fact that the conveying of the ingredient conveying line 110 stops when the raw material frame 170 is identified by which third identification component depends on the position of the corresponding bobbin is determined by the control module due to the fact that the number of the third identification components is multiple; when the raw material frame 170 with the yarn bobbin flows through the weighing device 180, the weighing device 180 weighs the raw material frame and transmits weight information to the control module, the second identification component identifies the raw material frame and transmits frame information to the control module, the control module judges whether the weight is reasonable according to the weight information, the frame information and the batching list, if the weight is reasonable, the batching conveying line 110 continues to convey, otherwise the batching conveying line 110 stops conveying and needs to manually treat abnormity, in addition, when the conveying direction of the batching conveying line 110 is from a position corresponding to the walking track 120 to a position corresponding to the steering device 150 through a position corresponding to the weighing device 180, the feeding conveying line 210 is simultaneously opened, the steering device 150 conveys the raw material frame 170 to the feeding conveying line 140 according to preset time intervals, namely the steering device 150 works discontinuously, the control of the spacing of the material frames 170 on the feed conveyor line 140 can be effected, although, in order to avoid the material frame 170 on the turning device 150 being pushed out by the next material frame 170, a gate can be provided if necessary. After the above-mentioned dispensing operation, the material frame 170 may be recovered to the dispensing line 110 by reversely feeding the supply line 210 and the dispensing line 110.
As shown in fig. 5, the weaving area 200 is provided with a feeding conveyor line 210 and a plurality of hosiery machines 220 for sewing and turning over socks, each hosiery machine 220 is respectively arranged at one side or two sides of the feeding conveyor line 210, namely, the batching conveyor line 110 is connected with the feeding conveyor line 210, the feeding conveyor line 210 is a conventional conveyor line, such as a conveyor line composed of roller conveyors or a rail-type AGV cart, and the feeding conveyor line 210 is a conveyor line composed of roller conveyors in this embodiment.
The stocking machine 220 with the integrated stocking toe-stitching and stocking-turning functions is commercially available, but the position of the discharge port of the stocking machine 220 needs to be adjusted adaptively so as to be positioned right above the feed conveyor line 210, and the adjustment only relates to the arrangement of the discharge pipeline of the stocking machine 220 and does not change the structure of the stocking machine 220. In addition, each hosiery machine 220 is provided with a yarn barrel holder 600 (not shown in fig. 5, see fig. 6 and 7) for holding a yarn barrel, the yarn barrel holder 600 can be a conventional table type yarn barrel holder, such as a hosiery machine yarn guide holder disclosed in the chinese utility model with the publication number CN205576419U, in order to avoid color mixing or material mixing phenomena caused by the accumulation of lint, and simultaneously facilitate the automatic replacement of the yarn barrel by connecting the head and the tail of the corresponding yarn in series in sequence, thereby reducing the number of times of the shutdown wiring, in the present embodiment, a new yarn barrel holder 600 is provided, as shown in fig. 6 and 7, the yarn barrel 600 holder includes a front holder body 610 and a rear holder body 620 which are arranged in parallel with each other, and the front holder body 610 and the rear holder body 620 can be arranged independently, preferably, in the present embodiment, the front holder body 610 and the rear holder body 620 are fixedly connected with each other by a cross rod 630, thereby forming a whole.
The front frame body 610 is provided with a plurality of vertically arranged threading pipes 611, each threading pipe 611 is located on the same plane, the lengths of each threading pipe 611 or a part of the threading pipes 611 are different, and the upper ends of each threading pipe 611 are located on the same horizontal plane, that is, the upper ends of each threading pipe 611 are flush. Preferably, the threading pipe 611 is a plastic pipe, and in order to avoid the yarn from being broken due to the mutual friction between the yarn and the mouth of the plastic pipe, ceramic plates (not shown in the figure) with smooth surfaces are respectively disposed at the two end mouths of the threading pipe 611.
The rear frame body 620 is provided with a plurality of upright posts 621 which are vertically arranged and located on the same vertical plane, each upright post 621 is slidably connected with at least one sliding seat 622 which can rotate relative to the corresponding upright post 621, each sliding seat 622 is provided with a locking device (not shown in the figure) for fixing the sliding seat 622 on the corresponding upright post 621, the sliding seat 622 is provided with cylinder placing rods 623 of which one ends are arranged in a suspended manner, part of the cylinder placing rods 623 are obliquely arranged relative to the horizontal plane, one ends of the cylinder placing rods 623 which are arranged in a suspended manner face upwards, and the other parts of the cylinder placing rods 623 are horizontally arranged. Specifically, the vertical rod 621 is a rod member with a circular cross section, the sliding seat 622 includes a first seat body and a second seat body which are attached to each other, the barrel rod 623 and the vertical rod 621 are both clamped between the first seat body and the second seat body, and the locking device is a bolt inserted through the first seat body and the second seat body and a nut screwed with the bolt. In use, the sliding seat 622 can slide or rotate relative to the upright 621 by loosening the nut, and after the height position and the rotation angle of the sliding seat 622 relative to the upright 621 are adjusted, the sliding seat 622 is fastened to the upright 621 by tightening the nut. Further, on the same vertical rod 621, the obliquely arranged cylinder placing rods 623 and the horizontally arranged cylinder placing rods 623 are alternately arranged in sequence from top to bottom.
Preferably, in this embodiment, the upper end of the rear frame 620 is provided with an air blowing device (not shown) for actively blowing the batting on the yarn, which is commercially available directly or through a simple connection between an air duct and a blower, and is not a focus of this embodiment and will not be described in detail herein.
When the device is used, taking one of the yarn drums as an example, the yarn drum is sleeved on a certain drum placing rod 623, the drum placing rod 623 is adjusted through the sliding seat 622 to be aligned to the opening position of the lower end of a certain yarn threading tube 611, one end of yarn on the yarn drum is pulled out and penetrates through the lower end of the yarn threading tube 611, meanwhile, air suction equipment (such as an air suction pump and the like, which do not belong to the part of the yarn creel of the hosiery machine of the utility model and need additional configuration) is connected to the other end of the yarn threading tube 611, the yarn is sucked out from the upper end of the yarn threading tube 611, then the connection between the air suction equipment and the yarn threading tube 611 is disconnected, and the yarn which penetrates out from the upper end of the yarn threading tube 611 is pulled to the. It should be noted that a plurality of bobbin placing rods 623 can be aligned to the opening position of the lower end of the same threading tube 611, bobbins with the same type and specification are placed on the bobbin placing rods 623, and then the yarns on the bobbins are sequentially connected in series end to end, so that automatic bobbin replacement can be realized, the number of times of manual wiring is reduced, and the production efficiency is greatly improved.
As also shown in fig. 5, the turnaround area 300 is provided with an endless circulation conveying line 310, the circulation conveying line 310 is connected to the feed conveying line 210 and the shaping conveying line 410 (the shaping conveying line 410 is provided in the shaping area 400, which will be described later), and the circulation conveying line 310 is provided with a turnaround device 320 and a turnaround identifying component at a position connected to the shaping conveying line 410, wherein the structure of the turnaround device 320 may be an existing turnaround equipment, and in this embodiment, the turnaround device 320 has the same structure as the batching turnaround device 150. Preferably, the feed conveyor line 210 is also provided with a weighing device 180 near the location where it is connected to the circulation conveyor line 310, so as to check by weighing whether the quantity of semifinished products in the turnaround frame is satisfactory.
The design area 400 is provided with design transfer chain 410 and two or more branch transfer chains 420 that parallel connection is by design transfer chain 410, is provided with the design machine 430 by each branch transfer chain 420 respectively, and the position that design transfer chain 410 is connected with each branch transfer chain 420 is provided with design respectively and turns to device 440 and design discernment subassembly, turns to the device 420 the same with the turnover, and design turns to device 440 and also can be current equipment that turns to, and in this embodiment, the design turns to that device 440's structure also turns to the device 150 the same with the batching. Preferably, in this embodiment, the shaping area 400 is further provided with an empty frame conveyor line 450, one end of the empty frame conveyor line 450 is connected to the supply conveyor line 210, and of course, the position where the empty frame conveyor line 450 is connected to the supply conveyor line 210 is located near the position where the supply conveyor line 210 is connected to the batching conveyor line 110, and the position is provided with a gate.
The packing district 500 is provided with more than two packing transfer chain 510 that link up with each forming machine 430 one-to-one, and each packing transfer chain 510 is connected on same ejection of compact transfer chain 520, and in addition, each dress transfer chain 510 is other all to be provided with packagine machine, needle checking machine and case packer in proper order.
In the production process, the turnover frames attached with the two-dimensional codes are sequentially placed into the empty frame conveying line 450, corresponding two-dimensional codes are required to be sequentially input into the control module before the turnover frames are placed into the empty frame conveying line 450, and automatic input can also be achieved by arranging an empty frame identification assembly on the empty frame conveying line 450. Then, the turnover frames are conveyed to a feeding conveying line by using an empty frame conveying line 450, and in the process, the space between every two adjacent turnover frames is controlled by a gate so as to ensure that the feeding conveying line 210 can convey the turnover frames to the positions corresponding to the hosiery machines 220 one by one; then, the feeding and conveying line 210 stops conveying, so that the socks knitted by the hosiery machines 220 can automatically fall into the corresponding turnover frames, it should be noted that in this stage, specifications of the socks produced by the hosiery machines 220 may be different from each other, and the specifications of the socks produced by each hosiery machine 220 are associated with the two-dimensional codes on the corresponding turnover frames through the control module; after the turnover frames are filled, the feeding conveyor line 210 continues to convey the turnover frames, and the turnover frames are conveyed to the circulating conveyor line 310, and meanwhile, the step of placing the turnover frames is repeated; after entering the circulation conveying line 310, the circulation frames are conveyed towards the circulation identification assembly, the circulation identification assembly judges the specification of the socks in the circulation frames, if the specification of the socks is the same as the specification of the socks currently produced by the setting machine 430, the corresponding circulation frames are conveyed to the setting conveying line 410 through the circulation steering device 320, otherwise, the circulation frames stay in the circulation conveying line 310 for circulation conveying, and it needs to be explained that the intermittent working mode of the circulation conveying line 310 is different from that of the feeding conveying line 210, and the conveying action of the circulation conveying line 310 to the circulation frames is uninterrupted; after the turnover frames enter the shaping conveying line 410, the corresponding shaping steering device 440 is used for shaping the identification component and the branch conveying line 420 to convey the turnover frames to the corresponding shaping machine 430, socks in the turnover frames are conveyed to the shaping machine 430 through a manual or mechanical arm for shaping, and the turnover frames are taken down from the shaping conveying line 410 for repeated use; of course, after the forming machine 430 produces for a period of time, the tooling needs to be replaced so as to form socks with different specifications, and excessive accumulation of the turnover frame in the circulating turnover section is avoided.
Example two.
This embodiment provides a socks production line, its difference with embodiment one lies in, has cancelled the turnover district in this embodiment, replaces the design transfer chain in embodiment one with annular circulation transfer chain simultaneously, and is specific, the design district in this embodiment is provided with annular circulation transfer chain and more than two parallel connection at the other branch transfer chain of circulation transfer chain, is provided with the forming machine respectively by each branch transfer chain, and the position that circulation transfer chain and each branch transfer chain are connected is provided with the design respectively and turns to device and design discernment subassembly, and circulation transfer chain is connected with feed transfer chain line.
Example three.
The present embodiment provides a sock production method, which uses the sock production line provided in the first embodiment or the second embodiment, and is shown in fig. 1, fig. 2 and fig. 5, and the method includes the following steps:
s1, batching, sequentially placing raw material frames with the same number as the hosiery machines 220 on the batching conveying line 110, sequentially sorting yarn cylinders required by the production of the hosiery machines in a preset time period into the raw material frames and sequentially marking the raw material frames, wherein the preset time period is preferably one day, namely one-time batching can meet the production requirement of the hosiery production line for one day; the required yarn barrels comprise the number and types of the yarn barrels, and the specific information can be manually imported into the control module or imported into the control module through other existing systems, such as an EMS system and the like; the specific mode of marking is that a two-dimensional code is arranged on the raw material frame, the ingredient identification assembly is used for scanning to obtain two-dimensional code information of the control module, and the control module takes the two-dimensional code information as an identification code of the corresponding raw material frame. The raw frames are then transferred to positions corresponding to the respective hosiery machines 220 by the supply lines 210 so as to correspond one to one.
S2, weaving, placing the bobbin in each raw material frame on the bobbin holder of the corresponding hosiery machine 220 by a manual or mechanical hand, and performing yarn guiding treatment, wherein the specific yarn guiding treatment mode is the same as the conventional yarn guiding treatment, which is not the focus of the embodiment and is not described in detail herein; then, the hosiery machines 220 start knitting, and the material frames are fed back to the batching line 110 by the feeding line 210; then, the turnover frames with the same number as the hosiery machines 220 are placed on the feeding conveying line 210 and are marked, and the turnover frames are conveyed to the positions corresponding to the corresponding hosiery machines 220 through the feeding conveying line 210, so that semi-finished products are formed after the knitting of the hosiery machines 220 are completed and are placed into the corresponding turnover frames, specifically, the turnover frames are marked by the empty frame conveying line 450 and are placed into the feeding conveying line 210, and at the moment, the transmission connection relationship between the batching conveying line 110 and the feeding conveying line 210 is preferably blocked by a gate or other blocking mechanism.
And S3, transferring, wherein the feeding conveying line 220 conveys all the transferring frames to the circulating conveying line 310, when the transferring frames flow through the transferring identification assembly, the transferring identification assembly transmits the information of the transferring frames to the control module, the control module judges whether to control the transferring device to convey the transferring frames into the shaping conveying line 410 according to the specification of the socks currently produced by each shaping machine 220, specifically, if the specification of the socks in the transferring frames is the same as the specification of the socks currently produced by a certain shaping machine 430, the corresponding transferring frames are conveyed into the shaping conveying line 410 through the transferring and steering device 320, otherwise, the transferring frames stay in the circulating conveying line 310 for circulating conveying.
S4, shaping, when the turnover frame sent to the shaping conveyor line 410 flows through the shaping identification module, the shaping identification module transmits the information of the turnover frame to the control module, and the control module determines whether to control the corresponding shaping steering device to send the turnover frame to the corresponding branch conveyor line 420 according to the specification of the sock currently produced by the corresponding shaping machine 430, specifically, if the specification of the sock in the turnover frame is the same as the specification of the sock currently produced by the corresponding shaping machine 430, the corresponding turnover frame is sent to the branch conveyor line 420 through the corresponding shaping steering device 320, otherwise, the turnover frame is continuously conveyed on the shaping conveyor line 410 until the turnover frame is sent to one of the branch conveyor lines 420; then the turnover frame sent to the branch conveying line 420 is taken out and the corresponding semi-finished product is sent to the shaping machine 430 for shaping treatment, and finished socks are obtained.
And S5, packaging, receiving the finished socks by the packaging conveying line 510, and performing a packaging process, wherein the specific packaging process is the same as a conventional process, and is not a focus of the embodiment, and a detailed description thereof is omitted here.
The present invention has been described in detail with reference to the accompanying drawings, but the embodiments of the present invention are not limited to the above embodiments, and those skilled in the art can make various modifications to the present invention according to the prior art, and these all belong to the protection scope of the present invention.

Claims (7)

1. A sock production line, comprising:
the sock knitting machine comprises a weaving area, a knitting area and a control area, wherein the weaving area is provided with a feeding conveying line and a plurality of sock knitting machines integrating sock knitting, head sewing and sock turning;
the batching area is provided with a batching conveying line connected with one end of the feeding conveying line;
the shaping area is provided with a shaping conveying line and more than two branch conveying lines connected to the sides of the shaping conveying line in parallel, a shaping machine is arranged beside each branch conveying line, and a shaping steering device and a shaping identification assembly are arranged at the connecting position of the shaping conveying line and each branch conveying line;
the turnover area is provided with an annular circulating conveying line, the circulating conveying line is respectively connected with the feeding conveying line and the shaping conveying line, and a turnover steering device and a turnover identification assembly are arranged at the position where the circulating conveying line is connected with the shaping conveying line;
the packaging area is provided with more than two packaging conveying lines which are in one-to-one connection with the setting machines; and
and the control module is used for controlling the working time sequences of the weaving area, the batching area, the shaping area, the turnover area and the packaging area.
2. A sock production line as claimed in claim 1, wherein each of the hosiery machines is provided with a creel, the creel includes a front frame and a rear frame arranged in parallel, the front frame is provided with a plurality of vertically arranged threading tubes, the rear frame is provided with a plurality of vertically arranged upright posts, each of the upright posts is slidably connected with at least one slide seat capable of rotating relative to the corresponding upright post, the slide seat is provided with a locking device for fixing the slide seat on the corresponding upright post, and the slide seat is provided with a bobbin placing rod with one end arranged in a suspended manner.
3. A sock production line as claimed in claim 1, wherein the batching area is further provided with a walking track located beside the batching conveying line, a base arranged on the walking track, a manipulator and a material rack arranged on the base, the base is further provided with a walking driving device for driving the base to walk on the walking track, one side or two sides of the walking track are provided with a placing space for placing a raw material box provided with a yarn barrel, and the tail end of the manipulator is provided with a clamp for clamping the yarn barrel and a first identification component for identifying the raw material box.
4. Sock production line according to claim 1, characterised in that the batching conveyor line is an endless conveyor line provided with a batching steering device at the location of the connection with the feeding conveyor line.
5. A sock production line as claimed in claim 1, wherein the sizing area is further provided with an empty frame transfer line having one end connected to the feed transfer line.
6. A sock production line as claimed in claim 1, wherein a packer and a cartoning machine are provided in sequence adjacent each of the packaging conveyor lines.
7. A sock production line, comprising:
the sock knitting machine comprises a weaving area, a knitting area and a control area, wherein the weaving area is provided with a feeding conveying line and a plurality of sock knitting machines integrating sock knitting, head sewing and sock turning;
the batching area is provided with a batching conveying line connected with one end of the feeding conveying line;
the shaping area is provided with an annular circulating conveying line and more than two branch conveying lines connected to the sides of the circulating conveying line in parallel, a shaping machine is arranged beside each branch conveying line, a shaping steering device and a shaping identification assembly are arranged at the positions where the circulating conveying line is connected with the branch conveying lines, and the circulating conveying line is connected with the feeding conveying line;
the packaging area is provided with more than two packaging conveying lines which are in one-to-one connection with the setting machines; and
and the control module is used for controlling the working time sequences of the weaving area, the batching area, the shaping area and the packaging area.
CN202020123197.9U 2020-01-19 2020-01-19 Sock production line Withdrawn - After Issue CN212051818U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020123197.9U CN212051818U (en) 2020-01-19 2020-01-19 Sock production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020123197.9U CN212051818U (en) 2020-01-19 2020-01-19 Sock production line

Publications (1)

Publication Number Publication Date
CN212051818U true CN212051818U (en) 2020-12-01

Family

ID=73538842

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020123197.9U Withdrawn - After Issue CN212051818U (en) 2020-01-19 2020-01-19 Sock production line

Country Status (1)

Country Link
CN (1) CN212051818U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111074418A (en) * 2020-01-19 2020-04-28 华尔科技集团股份有限公司 Sock production line and production method
CN113944001A (en) * 2021-11-06 2022-01-18 浙江宝立普自动化设备制造有限公司 A knitting, sewing and turning integrated sock machine with protective function

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111074418A (en) * 2020-01-19 2020-04-28 华尔科技集团股份有限公司 Sock production line and production method
CN111074418B (en) * 2020-01-19 2023-09-12 华尔科技集团股份有限公司 Sock production line and production method
CN113944001A (en) * 2021-11-06 2022-01-18 浙江宝立普自动化设备制造有限公司 A knitting, sewing and turning integrated sock machine with protective function

Similar Documents

Publication Publication Date Title
CN111074418A (en) Sock production line and production method
US4586326A (en) Spinning machine with roving-bobbin feeder
KR100943532B1 (en) Cutting steel and bending device of four head steel automatic feeding system
KR100948373B1 (en) Cutting steel and bending device of three head steel automatic feeding system
CN114000232B (en) Automatic silk system of going up of twisting frame
US3895725A (en) Movable bobbin transport apparatus
CN208485297U (en) A kind of automatic loading and unloading device of Ceramic manufacturing
CN212051818U (en) Sock production line
CN214732224U (en) Feeding device, connecting device and sorting system
US6769854B2 (en) Arrangement for exchange of empty bobbins with full bobbins in a bobbin creel
CN207467608U (en) Tube sorting and packing machine
JPS58119562A (en) Conveyer for roving bobbin
KR101885302B1 (en) A wire mesh manufacturing machine equipped with a transverse wire feeder capable of feeding while arranging a transverse wire
CN111153199B (en) Batching system for knitting production
US5544389A (en) Sliver piecing in spinning machines
JPH0214028A (en) Bobbin handling system
EP0467859A1 (en) Installation for supplying bobbins to a textile machine
CN110203766B (en) Cotton yarn core changing machine
CN211846300U (en) A feed proportioning system for knitting production
JPH02270728A (en) Grouping method of article to be stairs like in turn and its apparatus
CN214455123U (en) Gravure roller storage transfer platform of veneer material printing machine
CN209796720U (en) A centralized high-speed management machine
EP0339273B1 (en) Method to convey roving packages with the roving prepositioned
CN108793034A (en) A kind of filling bottle managing machine of pill
US5473880A (en) Multi-station textile machine, especially double twisting machine or cabling machine, with sequentially arranged spool containers

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20201201

Effective date of abandoning: 20230912

AV01 Patent right actively abandoned

Granted publication date: 20201201

Effective date of abandoning: 20230912

AV01 Patent right actively abandoned
AV01 Patent right actively abandoned