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CN211950637U - Mixer and exhaust gas treatment unit - Google Patents

Mixer and exhaust gas treatment unit Download PDF

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CN211950637U
CN211950637U CN202020533646.7U CN202020533646U CN211950637U CN 211950637 U CN211950637 U CN 211950637U CN 202020533646 U CN202020533646 U CN 202020533646U CN 211950637 U CN211950637 U CN 211950637U
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exhaust gas
mixer
gas treatment
treatment liquid
mixing chamber
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罗晶
王笛
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Bosch Automotive System Wuxi Co Ltd
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Robert Bosch GmbH
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Abstract

本实用新型提供了一种用于使尾气与尾气处理液混合的混合器。该混合器包括壳体,其包括底板、与底板相反的顶板以及在顶板与底板之间延伸的侧壁。底板、顶板和侧壁限定混合腔室。底板开设有与混合腔室连通的尾气入口,并且侧壁开设有与混合腔室连通的尾气处理液入口。混合器还包括被连接到尾气处理液入口的尾气处理液喷嘴,其用于沿着喷射路径向混合腔室内喷射尾气处理液。喷射路径与壳体的交点在底板上的正投影不与尾气入口交叠。本实用新型还提供了包括这种混合器的尾气处理单元。根据本实用新型,能够阻止未被尾气蒸发的尾气处理液的液滴从尾气入口流出该混合器。

Figure 202020533646

The utility model provides a mixer for mixing tail gas and tail gas treatment liquid. The mixer includes a housing including a bottom plate, a top plate opposite the bottom plate, and side walls extending between the top and bottom plates. The bottom, top and side walls define a mixing chamber. The bottom plate is provided with an exhaust gas inlet communicating with the mixing chamber, and the side wall is provided with an exhaust gas treatment liquid inlet communicating with the mixing chamber. The mixer also includes an exhaust treatment fluid nozzle connected to the exhaust treatment fluid inlet for spraying the exhaust treatment fluid into the mixing chamber along an injection path. The orthographic projection of the intersection of the jet path and the casing on the bottom plate does not overlap the exhaust gas inlet. The utility model also provides a tail gas treatment unit including the mixer. According to the present invention, droplets of the exhaust gas treatment liquid that are not evaporated by the exhaust gas can be prevented from flowing out of the mixer from the exhaust gas inlet.

Figure 202020533646

Description

混合器及尾气处理单元Mixer and exhaust gas treatment unit

技术领域technical field

本实用新型涉及发动机尾气的处理,尤其涉及用于使尾气与尾气处理液混合的混合器以及包括这种混合器的尾气处理单元。The utility model relates to the treatment of engine exhaust gas, in particular to a mixer for mixing the exhaust gas with an exhaust gas treatment liquid and an exhaust gas treatment unit including the mixer.

背景技术Background technique

发动机在运行时会产生具有较高含量的氮氧化物的尾气,这种尾气不能直接排放到大气中,而是需要通过尾气处理系统进行处理之后才能排放到大气中。对于柴油车而言,对柴油机排放的尾气进行处理的一种有效技术是采用选择性催化还原(SCR)方法来降低发动机排放的尾气中氮氧化物的含量。SCR方法通过在选择性催化还原后处理系统的尾气处理单元中使用尾气处理液(通常是尿素水溶液)来对尾气进行处理。这种尾气处理单元通常包括混合器,其具有开设于侧壁上的尾气处理液入口以及开设于底板上的尾气入口。在尾气通过尾气入口进入混合器的同时尾气处理液通过尾气处理液喷嘴从尾气处理液入口以喷流的方式被受控地喷射到混合器内。在混合器内,尾气处理液与热的尾气混合形成漩涡,从而蒸发并发生热解和水解反应,产生氨气(NH3),随后氨气与尾气在催化器的催化作用下发生反应。When the engine is running, it produces exhaust gas with a high content of nitrogen oxides, which cannot be directly discharged into the atmosphere, but needs to be treated by an exhaust gas treatment system before being discharged into the atmosphere. For diesel vehicles, an effective technology for treating the exhaust gas emitted by diesel engines is to use selective catalytic reduction (SCR) methods to reduce the content of nitrogen oxides in the exhaust gas emitted by the engine. The SCR method treats the exhaust by using an exhaust treatment fluid (usually an aqueous urea solution) in the exhaust treatment unit of a selective catalytic reduction aftertreatment system. Such an exhaust gas treatment unit usually includes a mixer having an exhaust gas treatment fluid inlet on the side wall and an exhaust gas inlet on the bottom plate. When the exhaust gas enters the mixer through the exhaust gas inlet, the exhaust gas treatment liquid is sprayed into the mixer in a controlled manner in a jet flow through the exhaust gas treatment liquid nozzle. In the mixer, the exhaust gas treatment liquid is mixed with the hot exhaust gas to form a vortex, which evaporates and undergoes pyrolysis and hydrolysis reactions to produce ammonia gas (NH 3 ), which then reacts with the exhaust gas under the catalytic action of the catalyst.

在尾气处理单元中,混合器根据应用需要可以被以底板基本平行于水平面的取向设置就位。在这种情况下,如果被喷射到混合器内的尾气处理液没有被尾气充分地蒸发,则其会积聚从而形成液滴。由于混合器的上述取向,尾气处理液的液滴会通过底板上的尾气入口从混合器滴落到位于其下方的装置(例如,柴油颗粒过滤器(DPF))中,进而在该装置中结晶并因此堵塞该装置(例如,堵塞DPF的孔道),导致尾气处理单元的性能下降甚至发生故障。In an exhaust gas treatment unit, the mixer may be positioned with the base plate oriented substantially parallel to the horizontal, as required by the application. In this case, if the exhaust gas treatment liquid injected into the mixer is not sufficiently evaporated by the exhaust gas, it accumulates to form droplets. Due to the above orientation of the mixer, droplets of exhaust gas treatment fluid will drip from the mixer through the exhaust gas inlet on the bottom plate into a device located below it, such as a diesel particulate filter (DPF), where it crystallizes As a result, the device is blocked (for example, the pores of the DPF are blocked), resulting in performance degradation or even failure of the exhaust gas treatment unit.

因而,迫切需要对现有的混合器进行改进。Thus, there is an urgent need to improve existing mixers.

实用新型内容Utility model content

本实用新型的一个目的在于提供一种用于使尾气与尾气处理液混合的混合器。这种混合器在被以底板基本平行于水平面的取向设置就位时,能够阻止未被尾气蒸发的尾气处理液的液滴从尾气入口流出该混合器。An object of the present invention is to provide a mixer for mixing exhaust gas and exhaust gas treatment liquid. Such a mixer, when positioned with the base plate oriented substantially parallel to the horizontal plane, is capable of preventing droplets of off-gas treatment liquid from flowing out of the mixer from the off-gas inlet without being vaporized by the off-gas.

根据本实用新型的一方面,提供一种混合器,所述混合器用于使尾气与尾气处理液混合,所述混合器包括壳体,所述壳体包括:According to an aspect of the present invention, there is provided a mixer for mixing exhaust gas and exhaust gas treatment liquid, the mixer includes a casing, and the casing includes:

底板;bottom plate;

与所述底板相反的顶板;以及a top plate opposite said bottom plate; and

在所述顶板与所述底板之间延伸的侧壁;a side wall extending between the top panel and the bottom panel;

所述底板、所述顶板和所述侧壁限定混合腔室,所述底板开设有与所述混合腔室连通的尾气入口,并且所述侧壁开设有与所述混合腔室连通的尾气处理液入口;The bottom plate, the top plate and the side walls define a mixing chamber, the bottom plate is provided with an exhaust gas inlet communicating with the mixing chamber, and the side wall is provided with an exhaust gas treatment communicating with the mixing chamber liquid inlet;

所述混合器还包括被连接到所述尾气处理液入口的尾气处理液喷嘴,所述尾气处理液喷嘴用于沿着喷射路径向所述混合腔室内喷射尾气处理液;The mixer further includes an exhaust treatment liquid nozzle connected to the exhaust treatment liquid inlet, and the exhaust treatment liquid nozzle is configured to spray the exhaust treatment liquid into the mixing chamber along a spray path;

其特征在于,所述喷射路径与所述壳体的交点在所述底板上的正投影不与所述尾气入口交叠。It is characterized in that, the orthographic projection of the intersection of the injection path and the casing on the bottom plate does not overlap the exhaust gas inlet.

优选地,所述喷射路径与所述壳体的交点在所述侧壁上。Preferably, the intersection of the spray path and the housing is on the side wall.

优选地,所述壳体还包括在所述混合腔室内从所述侧壁和/或所述底板延伸的一个或多个挡板,并且所述喷射路径与所述壳体的交点在所述一个或多个挡板上。Preferably, the housing further comprises one or more baffles extending from the side wall and/or the floor within the mixing chamber, and the spray path intersects the housing at the on one or more baffles.

优选地,所述底板的面向所述混合腔室的内表面上形成有阻挡部,以将未被蒸发的尾气处理液限制在所述混合腔室内。Preferably, a blocking portion is formed on the inner surface of the bottom plate facing the mixing chamber, so as to confine the unevaporated exhaust gas treatment liquid in the mixing chamber.

优选地,所述阻挡部呈以下形式中的至少一种:Preferably, the blocking portion is in at least one of the following forms:

在所述底板界定所述尾气入口的边沿处朝着所述混合腔室内部延伸的卷边或凸缘;a bead or flange extending toward the interior of the mixing chamber at the edge of the base plate that defines the exhaust gas inlet;

至少部分地形成在所述底板的所述内表面上的坡面或凸起部;以及a ramp or raised portion formed at least partially on the inner surface of the base plate; and

所述底板至少部分地相对于所述侧壁倾斜一定角度。The bottom plate is at least partially inclined at an angle relative to the side wall.

优选地,当被用于使尾气与尾气处理液混合时,所述混合器以所述底板基本平行于水平面的取向设置。Preferably, when used to mix the exhaust gas with the exhaust gas treatment fluid, the mixer is arranged in an orientation with the bottom plate substantially parallel to the horizontal plane.

优选地,所述混合器还包括在所述混合腔室内设置在所述尾气处理液入口与所述顶板之间的中间板,所述中间板限定中间板开口,以将所述混合腔室分隔成彼此连通的第一腔室和第二腔室。Preferably, the mixer further includes an intermediate plate disposed in the mixing chamber between the exhaust gas treatment liquid inlet and the top plate, the intermediate plate defining an intermediate plate opening to partition the mixing chamber into a first chamber and a second chamber that communicate with each other.

优选地,所述中间板开口位于所述喷射路径与所述壳体的交点的正上方。Preferably, the intermediate plate opening is located directly above the intersection of the spray path and the housing.

优选地,所述混合器还包括在所述第一腔室内设置在所述底板和所述中间板之间的至少一个导流板,所述至少一个导流板被构造成使尾气在从进入所述混合器到与尾气处理液混合所经过的空间进一步变小。Preferably, the mixer further includes at least one deflector disposed between the bottom plate and the intermediate plate within the first chamber, the at least one deflector being configured to allow exhaust gas to escape from entering The space through which the mixer is mixed with the exhaust gas treatment liquid is further reduced.

优选地,所述至少一个导流板包括第一导流板和第二导流板,所述第一导流板和所述第二导流板在所述喷射路径两侧彼此面对地延伸,而不与所述喷射路径交叠。Preferably, the at least one deflector includes a first deflector and a second deflector, the first deflector and the second deflector extending facing each other on both sides of the spray path , without overlapping the jet path.

据本实用新型的另一方面,提供一种尾气处理单元,其特征在于,所述尾气处理单元包括氧化催化器、SCR催化器以及前述的混合器。According to another aspect of the present invention, an exhaust gas treatment unit is provided, characterized in that, the exhaust gas treatment unit includes an oxidation catalyst, an SCR catalyst and the aforementioned mixer.

在发动机尤其是柴油机尾气后处理系统中使用根据本实用新型混合器以将尾气与尾气处理液混合。这种混合器被构造成当以底板基本平行于水平面的取向被设置就位时,能够阻止未被尾气蒸发的尾气处理液的液滴从尾气入口流出该混合器,从而保护位于该混合器下方的装置免受尾气处理液的液滴的影响,并保证尾气处理单元的可靠运行。此外,这种混合器还能够促进被喷射到该混合器中的尾气处理液被尾气蒸发。本申请还涉及包括这种混合器的尾气处理单元,其可用于对发动机尤其是柴油机排放的尾气进行处理,以降低尾气中氮氧化物的含量。The mixer according to the present invention is used in an engine, especially a diesel engine exhaust gas aftertreatment system, to mix the exhaust gas with the exhaust gas treatment fluid. Such a mixer is configured to prevent droplets of tail gas treatment fluid that have not been evaporated from the tail gas from flowing out of the mixer from the tail gas inlet when positioned in position with the base plate substantially parallel to the horizontal plane, thereby protecting those located below the mixer The device is protected from the droplets of the tail gas treatment liquid and ensures the reliable operation of the tail gas treatment unit. In addition, such a mixer can also facilitate the evaporation of the exhaust gas treatment liquid injected into the mixer. The present application also relates to an exhaust gas treatment unit comprising such a mixer, which can be used to treat the exhaust gas emitted by an engine, especially a diesel engine, in order to reduce the content of nitrogen oxides in the exhaust gas.

附图说明Description of drawings

图1是用于发动机尤其是柴油机尾气后处理系统的典型尾气处理单元的局部剖视图;1 is a partial cross-sectional view of a typical exhaust gas treatment unit used in an engine, especially a diesel engine exhaust gas aftertreatment system;

图2A是用于图1所示的尾气处理单元的传统混合器的示意性底侧透视图,并且图2B是该混合器的局部剖视图,其中该混合器被剖开以示出其内部的结构;FIG. 2A is a schematic bottom side perspective view of a conventional mixer used in the exhaust gas treatment unit shown in FIG. 1 , and FIG. 2B is a partial cross-sectional view of the mixer, wherein the mixer is cut away to show its internal structure ;

图3A至图3E示意性地示出了根据本实用新型的第一实施例的混合器,其中,图3A和图3B分别是该混合器的底侧透视图和顶侧透视图,图3C是该混合器的局部剖视图,图3D是该混合器的沿着其纵向轴线截取的横截面图,并且图3E是该混合器的沿着图3D中的线A-A截取的横截面图;3A to 3E schematically illustrate a mixer according to a first embodiment of the present invention, wherein FIGS. 3A and 3B are a bottom perspective view and a top perspective view of the mixer, respectively, and FIG. 3C is a A partial cross-sectional view of the mixer, FIG. 3D is a cross-sectional view of the mixer taken along its longitudinal axis, and FIG. 3E is a cross-sectional view of the mixer taken along line A-A in FIG. 3D;

图4A示意性地描绘了图2A至图2B所示的传统混合器中的尾气处理液喷嘴的喷射路径,并且图4B和图4C示意性地描绘了图3A至图3E所示的混合器中的尾气处理液喷嘴的喷射路径;4A schematically depicts the injection path of the exhaust gas treatment fluid nozzle in the conventional mixer shown in FIGS. 2A to 2B , and FIGS. 4B and 4C schematically depicts the injection path of the exhaust gas treatment liquid nozzle in the mixer shown in FIGS. 3A to 3E . The injection path of the exhaust gas treatment fluid nozzle;

图5A至图5E示意性地示出了根据本实用新型的第二实施例的混合器,其中,图5A和图5B分别是该混合器的局部剖视图,图5C是该混合器的沿着其纵向轴线截取的横截面图,图5D是该混合器的沿着图5C中的线B-B截取的横截面图,并且图5E是该混合器的沿着图5C中的线C-C截取的横截面图;以及5A to 5E schematically show a mixer according to a second embodiment of the present invention, wherein FIG. 5A and FIG. 5B are partial cross-sectional views of the mixer, respectively, and FIG. 5C is the mixer along the mixer. A cross-sectional view taken along the longitudinal axis, Figure 5D is a cross-sectional view of the mixer taken along line B-B in Figure 5C, and Figure 5E is a cross-sectional view of the mixer taken along line C-C in Figure 5C ;as well as

图6A至图6E示意性地示出了根据本实用新型的第三实施例的混合器,其中,图6A和图6B分别是该混合器的局部剖视图,图6C是该混合器的沿着其纵向轴线截取的横截面图,图6D是该混合器的沿着图6C中的线D-D截取的横截面图,并且图6E是该混合器的沿着图6C中的线E-E截取的横截面图。FIGS. 6A to 6E schematically show a mixer according to a third embodiment of the present invention, wherein FIGS. 6A and 6B are partial cross-sectional views of the mixer, respectively, and FIG. 6C is a view of the mixer along the mixer. A cross-sectional view taken along the longitudinal axis, Figure 6D is a cross-sectional view of the mixer taken along line D-D in Figure 6C, and Figure 6E is a cross-sectional view of the mixer taken along line E-E in Figure 6C .

具体实施方式Detailed ways

下面结合示例详细描述本实用新型的优选实施例。本领域技术人员应理解的是,这些示例性实施例并不意味着对本实用新型形成任何限制。The preferred embodiments of the present invention will be described in detail below with reference to examples. It should be understood by those skilled in the art that these exemplary embodiments are not meant to form any limitation to the present invention.

如在本文中使用的,术语“基本平行于水平面”是指偏离地面或水平面20°以内、15°以内、10°以内、5°以内、3°以内、2°以内、1°以内,或者与地面或水平面实质上平行。术语“竖直方向”是指与地面或水平面垂直的方向,并且术语“基本平行于竖直方向”是指偏离竖直方向20°以内、15°以内、10°以内、5°以内、3°以内、2°以内、1°以内,或者与竖直方向实质上平行。As used herein, the term "substantially parallel to the horizontal" means within 20°, within 15°, within 10°, within 5°, within 3°, within 2°, within 1°, or within 1° of the ground or horizontal plane. The ground or horizontal plane is substantially parallel. The term "vertical" refers to a direction perpendicular to the ground or horizontal, and the term "substantially parallel to the vertical" refers to within 20°, within 15°, within 10°, within 5°, 3° from vertical within 2°, within 1°, or substantially parallel to vertical.

如图1所示,用于发动机尤其是柴油机尾气后处理系统的典型尾气处理单元1包括外壳3,该外壳3具有开设于底部部分的进气端口5和开设于顶部部分的排气端口7,并且具有沿着外壳3的纵向延伸的纵向轴线9。尾气处理单元1通常以纵向轴线9基本平行于竖直方向的取向在柴油机尾气后处理系统中设置就位。进气端口5与柴油机的排气相连通以用于接收柴油机排放的尾气,并且排气端口7用于将经处理的尾气排出尾气处理单元1。尾气处理单元1还可以包括在外壳3内沿着尾气流动方向依次设置的柴油机氧化催化器(DOC)11、柴油颗粒过滤器(DPF)13、混合器15和SCR催化器17。继续参考图1,混合器15被以底板基本平行于水平面的取向设置在外壳3内。在尾气流经混合器15的同时尾气处理液通过尾气处理液喷嘴(未在图1中示出)以喷流的方式被喷射到混合器15内。在混合器15内,尾气处理液与热的尾气混合形成漩涡,从而蒸发并发生热解和水解反应,产生氨气(NH3),随后氨气与尾气在SCR催化器17的催化作用下发生反应。As shown in FIG. 1, a typical exhaust gas treatment unit 1 for an engine, especially a diesel engine exhaust gas after-treatment system, comprises a housing 3 having an intake port 5 opened in the bottom part and an exhaust port 7 opened in the top part, And has a longitudinal axis 9 extending in the longitudinal direction of the housing 3 . The exhaust gas treatment unit 1 is generally positioned in a diesel exhaust aftertreatment system with an orientation of the longitudinal axis 9 substantially parallel to the vertical direction. The intake port 5 is in communication with the exhaust gas of the diesel engine for receiving the exhaust gas emitted by the diesel engine, and the exhaust port 7 is used for discharging the treated exhaust gas out of the exhaust gas treatment unit 1 . The exhaust gas treatment unit 1 may further include a diesel oxidation catalyst (DOC) 11 , a diesel particulate filter (DPF) 13 , a mixer 15 and an SCR catalyst 17 which are sequentially arranged in the casing 3 along the exhaust gas flow direction. With continued reference to Figure 1, the mixer 15 is positioned within the housing 3 with the base plate oriented substantially parallel to the horizontal plane. While the exhaust gas flows through the mixer 15 , the exhaust gas treatment liquid is injected into the mixer 15 in a jet flow manner through an exhaust gas treatment liquid nozzle (not shown in FIG. 1 ). In the mixer 15 , the exhaust gas treatment liquid is mixed with the hot exhaust gas to form a vortex, so as to evaporate and undergo pyrolysis and hydrolysis reactions to produce ammonia gas (NH 3 ), which is then catalyzed by the SCR catalyst 17 . reaction.

应理解到,图1所示的尾气处理单元1所包括的部件仅是示例性的,而非限制性的。在其它的部分实施例中,SCR及DPF可以选择性设置或合并设置。还应理解到,除了图1所示的尾气处理单元1,柴油机尾气后处理系统还可以包括用于储存诸如尿素水溶液的尾气处理液的储罐、用于喷射尾气处理液的喷嘴、连接在储罐和喷嘴之间的用于输送尾气处理液的输送装置、各种类型的传感器等,这些部件协作以实现柴油机尾气后处理系统的功能。It should be understood that the components included in the exhaust gas treatment unit 1 shown in FIG. 1 are only exemplary and not limitative. In some other embodiments, the SCR and DPF may be set selectively or combined. It should also be understood that, in addition to the exhaust gas treatment unit 1 shown in FIG. 1 , the diesel engine exhaust gas after-treatment system may also include a storage tank for storing an exhaust gas treatment liquid such as an aqueous urea solution, a nozzle for injecting the exhaust gas treatment liquid, and a nozzle connected to the storage tank. The conveying device for conveying the exhaust gas treatment fluid between the tank and the nozzle, various types of sensors, etc., these components cooperate to realize the function of the diesel exhaust after-treatment system.

图2A、图2B和图4A示意性地示出了图1的尾气处理单元1中的传统混合器15。混合器15包括大致圆筒形的壳体,该壳体包括顶板(未示出)、与顶板相反的底板21以及在顶板和底板21之间延伸的侧壁23。顶板和底板21彼此基本平行地延伸。顶板、底板21和侧壁23一起限定混合腔室24。侧壁23开设有与混合腔室24连通的尾气处理液入口27,并且底板21开设有与混合腔室24连通的尾气入口31。混合器15还包括被连接到尾气处理液入口27的尾气处理液喷嘴25(图4A),其用于沿着喷射路径向混合腔室24内喷射尾气处理液。在尾气通过尾气入口31进入混合腔室24的同时尾气处理液通过尾气处理液喷嘴25以喷流的方式被喷射到混合腔室24内。壳体还包括在混合腔室24内从底板21延伸的一个或多个挡板29。挡板29与尾气处理液喷嘴25的喷射路径相交,使得尾气处理液的喷流撞击在挡板29上(如图4A所表示),从而使尾气处理液变成更小的液滴以利于尾气的蒸发。挡板29被设置在尾气入口31的正上方。也就是说,尾气处理液喷嘴25的喷射路径与挡板29的交点在底板21上的正投影与尾气入口31交叠甚至重合。Figures 2A, 2B and 4A schematically show a conventional mixer 15 in the exhaust gas treatment unit 1 of Figure 1 . The mixer 15 includes a generally cylindrical housing including a top plate (not shown), a bottom plate 21 opposite the top plate, and side walls 23 extending between the top and bottom plates 21 . The top and bottom plates 21 extend substantially parallel to each other. The top plate, bottom plate 21 and side walls 23 together define a mixing chamber 24 . The side wall 23 is provided with an exhaust gas treatment liquid inlet 27 communicating with the mixing chamber 24 , and the bottom plate 21 is provided with an exhaust gas inlet 31 communicating with the mixing chamber 24 . The mixer 15 also includes an exhaust treatment fluid nozzle 25 ( FIG. 4A ) connected to the exhaust treatment fluid inlet 27 for injecting the exhaust treatment fluid into the mixing chamber 24 along an injection path. When the exhaust gas enters the mixing chamber 24 through the exhaust gas inlet 31 , the exhaust gas treatment liquid is sprayed into the mixing chamber 24 in a jet flow manner through the exhaust gas treatment liquid nozzle 25 . The housing also includes one or more baffles 29 extending from the bottom plate 21 within the mixing chamber 24 . The baffle 29 intersects with the injection path of the exhaust gas treatment fluid nozzle 25, so that the jet of the exhaust gas treatment fluid impinges on the baffle 29 (as shown in FIG. 4A ), so that the exhaust gas treatment fluid becomes smaller droplets for the benefit of the exhaust gas of evaporation. The baffle 29 is provided just above the exhaust gas inlet 31 . That is to say, the orthographic projection of the intersection of the injection path of the exhaust gas treatment liquid nozzle 25 and the baffle plate 29 on the bottom plate 21 overlaps or even coincides with the exhaust gas inlet 31 .

如上文所述,混合器15在尾气处理单元1中被以底板21基本平行于水平面的取向设置就位。在这种情况下,如果被喷射到混合腔室24中的尾气处理液没有被尾气充分地蒸发,则尾气处理液会在挡板29上积聚从而形成液滴。由于重力,尾气处理液的液滴会(如箭头33所示地)通过尾气入口31从混合器15滴落到位于混合器15下方的DPF13中,进而在DPF13中结晶并因此堵塞DPF13的孔道,从而导致尾气处理单元1的性能下降甚至发生故障。As mentioned above, the mixer 15 is positioned in the exhaust gas treatment unit 1 with the base plate 21 oriented substantially parallel to the horizontal plane. In this case, if the exhaust gas treatment liquid injected into the mixing chamber 24 is not sufficiently evaporated by the exhaust gas, the exhaust gas treatment liquid may accumulate on the baffle plate 29 to form droplets. Due to gravity, droplets of the exhaust gas treatment liquid will (as indicated by arrows 33) drop from the mixer 15 through the exhaust gas inlet 31 into the DPF 13 located below the mixer 15, thereby crystallizing in the DPF 13 and thus blocking the pores of the DPF 13, As a result, the performance of the exhaust gas treatment unit 1 is degraded or even malfunctions.

为了解决上述技术问题,本申请提出了一种新型的混合器,这种混合器被构造成当其被以底板基本平行于水平面的取向设置就位时,能够阻止未被尾气蒸发的尾气处理液的液滴从尾气入口流出该混合器。In order to solve the above-mentioned technical problems, the present application proposes a new type of mixer, which is configured to prevent the exhaust gas treatment fluid that is not evaporated from the exhaust gas when it is placed in place with the bottom plate substantially parallel to the horizontal plane. The droplets flow out of the mixer from the exhaust gas inlet.

图3A至图3E以及图4B和图4C示意性地示出了根据本实用新型的第一实施例的混合器101。如图3A至图3C所示,混合器101包括大致圆筒形的壳体,该壳体包括底板105、与底板105相反的顶板107以及在底板105和顶板107之间延伸的侧壁109。底板105和顶板107可以彼此基本平行地延伸。顶板107、底板105和侧壁109一起限定混合腔室108。侧壁109开设有与混合腔室108连通的尾气处理液入口111,底板105开设有与混合腔室108连通的尾气入口113,并且顶板107开设有与混合腔室108连通的尾气出口114。混合器101还包括被连接到尾气处理液入口111的尾气处理液喷嘴125(在图4B和图4C中示意性地示出),其用于沿着喷射路径向混合腔室108内喷射尾气处理液。在尾气通过尾气入口113进入混合腔室108的同时尾气处理液通过尾气处理液喷嘴125以喷流的方式被喷射到混合腔室108内。在混合腔室108内,尾气处理液与热的尾气混合形成漩涡,从而蒸发并发生热解和水解反应,产生氨气(NH3),随后氨气与尾气从尾气出口115排出混合腔室108。Figures 3A to 3E and Figures 4B and 4C schematically illustrate a mixer 101 according to a first embodiment of the present invention. As shown in FIGS. 3A-3C , the mixer 101 includes a generally cylindrical housing including a bottom plate 105 , a top plate 107 opposite the bottom plate 105 , and side walls 109 extending between the bottom plate 105 and the top plate 107 . Bottom plate 105 and top plate 107 may extend substantially parallel to each other. The top plate 107 , the bottom plate 105 and the side walls 109 together define a mixing chamber 108 . The side wall 109 is provided with an exhaust gas treatment liquid inlet 111 communicating with the mixing chamber 108 , the bottom plate 105 is provided with an exhaust gas inlet 113 communicating with the mixing chamber 108 , and the top plate 107 is provided with an exhaust gas outlet 114 communicating with the mixing chamber 108 . The mixer 101 also includes an exhaust treatment fluid nozzle 125 (shown schematically in FIGS. 4B and 4C ) connected to the exhaust treatment fluid inlet 111 for injecting the exhaust treatment fluid along the injection path into the mixing chamber 108 liquid. When the exhaust gas enters the mixing chamber 108 through the exhaust gas inlet 113 , the exhaust gas treatment liquid is sprayed into the mixing chamber 108 in a jet flow through the exhaust gas treatment liquid nozzle 125 . In the mixing chamber 108 , the exhaust gas treatment liquid is mixed with the hot exhaust gas to form a vortex, thereby vaporizing and undergoing pyrolysis and hydrolysis reactions, producing ammonia gas (NH 3 ), which is then discharged from the exhaust gas outlet 115 from the mixing chamber 108 with the exhaust gas. .

转到图3D和图3E以及图4B和图4C,与图2A和图2B所示的传统混合器15不同,混合器101的尾气处理液喷嘴125的喷射路径与壳体的交点在底板105上的正投影不与尾气入口113交叠。这使得壳体上的未被尾气蒸发的尾气处理液的液滴不会直接通过尾气入口113流出混合器101,而是被底板105阻挡,因而阻止了未被尾气蒸发的尾气处理液的液滴从尾气入口113流出混合器101。被阻挡在底板105上的尾气处理液的液滴随后可以被热的尾气蒸发。在一种示例中,尾气处理液喷嘴125的喷射路径与壳体的交点可以在侧壁109上。在另一种示例中,壳体还可以包括在混合腔室108内从侧壁109和/或底板105延伸的一个或多个挡板,其被设计成使尾气处理液在撞击时变成更小的液滴以利于尾气的蒸发,例如图2A和图2B所示的挡板。在这种情况下,尾气处理液喷嘴125的喷射路径与壳体的交点可以在这种挡板上。Turning to FIGS. 3D and 3E and FIGS. 4B and 4C , unlike the conventional mixer 15 shown in FIGS. 2A and 2B , the intersection of the injection path of the exhaust gas treatment fluid nozzle 125 of the mixer 101 and the housing is on the bottom plate 105 The orthographic projection of , does not overlap the exhaust gas inlet 113 . This prevents the droplets of the exhaust gas treatment liquid on the shell that are not evaporated by the exhaust gas from flowing out of the mixer 101 directly through the exhaust gas inlet 113, but is blocked by the bottom plate 105, thus preventing the droplets of the exhaust gas treatment liquid that are not evaporated by the exhaust gas. The mixer 101 flows out of the exhaust gas inlet 113 . The droplets of exhaust gas treatment liquid that are trapped on the bottom plate 105 can then be evaporated by the hot exhaust gas. In one example, the intersection of the injection path of the exhaust gas treatment fluid nozzle 125 and the housing may be on the side wall 109 . In another example, the housing may also include one or more baffles extending from the sidewall 109 and/or the floor 105 within the mixing chamber 108, which are designed to cause the exhaust gas treatment fluid to become more Small droplets are used to facilitate the evaporation of exhaust gas, such as the baffles shown in Figure 2A and Figure 2B. In this case, the intersection of the injection path of the exhaust gas treatment fluid nozzle 125 and the housing may be on such a baffle.

现在转到图4A至图4C,各视图中的虚线分别表示混合器15的尾气处理液喷嘴25和混合器101的尾气处理液喷嘴125的喷射路径,并且圆圈示意性地表示喷射路径与壳体的交点的位置。如上文讨论的,在混合器15中,尾气处理液喷嘴25的喷射路径与挡板29的交点在底板21上的正投影与尾气入口31交叠甚至重合。而在混合器101的一种示例中,尾气处理液喷嘴125的喷射路径与壳体的交点可以在侧壁109上。这使得尾气处理液喷嘴125的喷射路径与壳体的交点在底板105上的正投影不与尾气入口113交叠,从而阻止未被尾气蒸发的尾气处理液的液滴从尾气入口113流出混合器101。Turning now to FIGS. 4A to 4C , the dotted lines in each view represent the injection paths of the exhaust gas treatment fluid nozzle 25 of the mixer 15 and the exhaust gas treatment fluid nozzle 125 of the mixer 101 , respectively, and the circles schematically represent the injection paths and the housing the location of the intersection. As discussed above, in the mixer 15 , the orthographic projection of the intersection of the injection path of the exhaust gas treatment liquid nozzle 25 and the baffle 29 on the bottom plate 21 overlaps or even coincides with the exhaust gas inlet 31 . In one example of the mixer 101 , the intersection of the injection path of the exhaust gas treatment fluid nozzle 125 and the housing may be on the side wall 109 . This makes the orthographic projection of the intersection of the injection path of the exhaust gas treatment liquid nozzle 125 and the casing on the bottom plate 105 not overlapped with the exhaust gas inlet 113 , thereby preventing the droplets of the exhaust gas treatment liquid that are not evaporated by the exhaust gas from flowing out of the mixer from the exhaust gas inlet 113 101.

另外,这种构型还使得尾气处理液的喷流从进入混合器101到发生撞击的距离变长。由于尾气处理液的喷流大致呈圆锥形的形状,这种距离变长使得喷流撞击面积变大,从而促进尾气处理液能够更多地分散为小液滴,从而促进尾气处理液被热的尾气蒸发。在一种示例中,如图4C所示,尾气处理液喷嘴125的喷射路径可以基本上沿着混合腔室108内的径向相对的方向。在其它示例中,如图4B所示,尾气处理液喷嘴125的喷射路径也可以相对于混合腔室108内的径向相对的方向偏移。In addition, this configuration also makes the distance of the jet of the exhaust gas treatment fluid longer from entering the mixer 101 to the point of impact. Since the jet of the exhaust gas treatment liquid is roughly in the shape of a cone, the longer the distance, the larger the impact area of the jet flow, which promotes the exhaust gas treatment liquid to be more dispersed into small droplets, thereby promoting the heating of the exhaust gas treatment liquid. Exhaust gas evaporates. In one example, as shown in FIG. 4C , the injection paths of the exhaust treatment fluid nozzles 125 may be substantially along diametrically opposed directions within the mixing chamber 108 . In other examples, as shown in FIG. 4B , the injection paths of the exhaust treatment fluid nozzles 125 may also be offset with respect to diametrically opposite directions within the mixing chamber 108 .

虽然上述构型有助于阻止未被尾气蒸发的尾气处理液的液滴从尾气入口113流出混合器101并且促进尾气处理液被尾气蒸发,但是由于混合器101被以底板105基本平行于水平面的取向设置,当未被尾气蒸发的尾气处理液的液滴流到底板105上并积聚时,尾气处理液的液滴仍可能从尾气入口113流出混合器101。Although the above configuration helps prevent droplets of the exhaust gas treatment liquid that are not evaporated by the exhaust gas from flowing out of the mixer 101 from the exhaust gas inlet 113 and promotes the evaporation of the exhaust gas treatment liquid by the exhaust gas, since the mixer 101 is installed with the bottom plate 105 substantially parallel to the horizontal plane Oriented, when the droplets of the tail gas treatment liquid that are not evaporated by the tail gas flow on the bottom plate 105 and accumulate, the droplets of the tail gas treatment liquid may still flow out of the mixer 101 from the tail gas inlet 113 .

为了进一步阻止尾气处理液的液滴从尾气入口113流出混合器101,混合器101的底板105的面向混合腔室108的内表面上可以形成有阻挡部,以将未被蒸发的尾气处理液限制在混合腔室108内。阻挡部能够以各种形式来实现。在图3A至图3E所示的示例中,在混合器101的底板105界定尾气入口113的边沿处可以形成有朝着混合腔室108内部延伸的卷边或凸缘115。在另一种示例中,混合器的底板的面向混合腔室的内表面上可以至少部分地形成有坡面或凸起部。在又一种示例中,混合器的底板可以至少部分地相对于混合器的侧壁倾斜一定角度。应理解到,阻挡部还可以呈任何其它形式,只要其能够将尾气处理液的液滴限制在混合腔室内,以阻止积聚在底板上的尾气处理液的液滴从尾气入口流出混合器。In order to further prevent the droplets of the exhaust gas treatment liquid from flowing out of the mixer 101 from the exhaust gas inlet 113 , a blocking part may be formed on the inner surface of the bottom plate 105 of the mixer 101 facing the mixing chamber 108 to restrict the unevaporated exhaust gas treatment liquid within the mixing chamber 108 . The blocking portion can be implemented in various forms. In the example shown in FIGS. 3A-3E , a bead or flange 115 extending toward the interior of the mixing chamber 108 may be formed at the edge of the bottom plate 105 of the mixer 101 that defines the exhaust gas inlet 113 . In another example, the inner surface of the bottom plate of the mixer facing the mixing chamber may be at least partially formed with ramps or protrusions. In yet another example, the bottom plate of the mixer may be inclined at least partially at an angle relative to the side walls of the mixer. It should be understood that the blocking portion can also be in any other form, as long as it can confine the droplets of the exhaust gas treatment fluid within the mixing chamber to prevent the droplets of the exhaust gas treatment fluid accumulated on the bottom plate from flowing out of the mixer from the exhaust gas inlet.

图5A至图5E示意性地示出了根据本实用新型的第二实施例的混合器201。混合器201与混合器101的区别在于:混合器201还包括在混合腔室208内设置在尾气处理液入口211与顶板207之间的中间板217。中间板217可以基本平行于顶板207或底板205延伸。中间板217限定中间板开口219(图5C和图5E),以将混合腔室208分隔成彼此连通的第一腔室208a和第二腔室208b。如图5C所示,中间板开口219在底板205上的正投影可以不与尾气入口213交叠,以使得在混合腔室208形成蜿蜒的气体流动路径,从而促进尾气与尾气处理液混合。在一种示例中,中间板开口219可以位于喷射路径与壳体的交点的正上方。混合器201还包括被连接到尾气处理液入口211的尾气处理液喷嘴(未示出),其用于沿着喷射路径向混合腔室208a内喷射尾气处理液。在尾气通过尾气入口213进入第一腔室208a的同时尾气处理液通过尾气处理液喷嘴以喷流的方式被喷射到第一腔室208a内。喷射路径在第一腔室208a与壳体相交,使得尾气处理液的喷流撞击在壳体上,从而使得尾气处理液变成更小的液滴以利于被热的尾气蒸发。与混合器101相比,在混合器201中由于中间板217的存在,尾气在进入混合器201到与尾气处理液混合所经过的空间更小(第一腔室208a的体积小于混合腔室108的体积),这使得尾气在混合腔室208中的热量更为集中,从而促进尾气处理液的蒸发。这提升了尾气处理液的蒸发效率并因而提高了混合器201的工作效率。5A to 5E schematically illustrate a mixer 201 according to a second embodiment of the present invention. The difference between the mixer 201 and the mixer 101 is that the mixer 201 further includes an intermediate plate 217 disposed between the exhaust gas treatment liquid inlet 211 and the top plate 207 in the mixing chamber 208 . The middle plate 217 may extend substantially parallel to the top plate 207 or the bottom plate 205 . The intermediate plate 217 defines an intermediate plate opening 219 (FIGS. 5C and 5E) to separate the mixing chamber 208 into a first chamber 208a and a second chamber 208b that communicate with each other. As shown in FIG. 5C , the orthographic projection of the intermediate plate opening 219 on the bottom plate 205 may not overlap the exhaust gas inlet 213 to form a serpentine gas flow path in the mixing chamber 208 to promote the mixing of the exhaust gas and the exhaust gas treatment liquid. In one example, the intermediate plate opening 219 may be located directly above the intersection of the spray path and the housing. The mixer 201 also includes an exhaust treatment fluid nozzle (not shown) connected to the exhaust treatment fluid inlet 211 for spraying the exhaust treatment fluid into the mixing chamber 208a along an injection path. When the exhaust gas enters the first chamber 208a through the exhaust gas inlet 213, the exhaust gas treatment liquid is sprayed into the first chamber 208a in a jet flow manner through the exhaust gas treatment liquid nozzle. The jetting path intersects the casing at the first chamber 208a, so that the jet of the exhaust treatment liquid impinges on the casing, thereby making the exhaust treatment liquid into smaller droplets to facilitate evaporation by the hot exhaust gas. Compared with the mixer 101, due to the existence of the intermediate plate 217 in the mixer 201, the space through which the exhaust gas passes from entering the mixer 201 to mixing with the exhaust gas treatment liquid is smaller (the volume of the first chamber 208a is smaller than that of the mixing chamber 108). volume), which makes the heat of the exhaust gas in the mixing chamber 208 more concentrated, thereby promoting the evaporation of the exhaust gas treatment liquid. This improves the evaporation efficiency of the exhaust gas treatment liquid and thus the working efficiency of the mixer 201 .

图6A至图6E示意性地示出了根据本实用新型的第三实施例的混合器301。混合器301与混合器201的区别在于:混合器301还包括被设置在底板305和中间板317之间的至少一个导流板。所述至少一个导流板被构造成使尾气在从尾气入口313进入混合器301到与尾气处理液混合所经过的空间进一步变小。图6A至图6E中示出了两块导流板:第一导流板321和第二导流板323。第一导流板321和第二导流板323在混合器301的尾气处理液喷嘴的喷射路径两侧彼此面对地延伸,而不与该喷射路径交叠。第一导流板319和第二导流板323的这种构型使尾气在从进入混合器301到与尾气处理液混合所经过的空间进一步变小。这能够使得尾气在第一腔室308a中的热量进一步集中,借此进一步促进尾气处理液的蒸发。这进一步提升了尾气处理液的蒸发效率并因而提高了混合器301的工作效率。应理解到,也可以设置更多或更少的导流板。6A to 6E schematically illustrate a mixer 301 according to a third embodiment of the present invention. The difference between the mixer 301 and the mixer 201 is that the mixer 301 further includes at least one baffle plate arranged between the bottom plate 305 and the intermediate plate 317 . The at least one deflector is configured to further reduce the space through which the exhaust gas passes from entering the mixer 301 from the exhaust gas inlet 313 to being mixed with the exhaust gas treatment liquid. Two baffles are shown in FIGS. 6A to 6E : a first baffle 321 and a second baffle 323 . The first deflector 321 and the second deflector 323 extend facing each other on both sides of the injection path of the exhaust gas treatment liquid nozzle of the mixer 301 without overlapping the injection path. This configuration of the first deflector 319 and the second deflector 323 further reduces the space through which the exhaust gas passes from entering the mixer 301 to being mixed with the exhaust gas treatment liquid. This can further concentrate the heat of the exhaust gas in the first chamber 308a, thereby further promoting the evaporation of the exhaust gas treatment liquid. This further improves the evaporation efficiency of the exhaust gas treatment liquid and thus the working efficiency of the mixer 301 . It should be understood that more or fewer baffles may also be provided.

如上所述,在发动机尤其是柴油机尾气处理单元中使用根据本实用新型混合器以使尾气与尾气处理液混合。这种混合器被构造成当以底板基本平行于水平面的取向设置时,能够阻止未被尾气蒸发的尾气处理液的液滴从尾气入口流出该混合器,从而保护位于该混合器下方的装置免受尾气处理液的液滴的影响,并保证尾气后处理系统的可靠运行。此外,这种混合器还能够促进被喷射到该混合器中的尾气处理液被尾气蒸发。本申请还涉及包括这种混合器的尾气处理单元,其可用于对柴油机排放的尾气进行处理,以降低柴油机排放的尾气中氮氧化物的含量。As mentioned above, the mixer according to the invention is used in an engine, especially a diesel exhaust gas treatment unit, to mix the exhaust gas with the exhaust gas treatment fluid. Such a mixer is configured to prevent droplets of off-gas treatment fluid that have not been vaporized from the off-gas from flowing out of the mixer from the off-gas inlet when the bottom plate is oriented substantially parallel to the horizontal plane, thereby protecting equipment located below the mixer from It is affected by the droplets of the exhaust gas treatment liquid and ensures the reliable operation of the exhaust gas aftertreatment system. In addition, such a mixer can also facilitate the evaporation of the exhaust gas treatment liquid injected into the mixer. The present application also relates to an exhaust gas treatment unit comprising such a mixer, which can be used to treat exhaust gas emitted by a diesel engine in order to reduce the content of nitrogen oxides in the exhaust gas emitted by the diesel engine.

以上结合具体实施例对本实用新型进行了详细描述。显然,以上描述以及在附图中示出的实施例均应被理解为是示例性的,而不构成对本实用新型的限制。对于本领域技术人员而言,可以在不脱离本实用新型的精神的情况下对其进行各种变型或修改,这些变型或修改均不脱离本实用新型的范围。The present invention has been described in detail above with reference to the specific embodiments. Obviously, the above descriptions and the embodiments shown in the accompanying drawings should be construed as exemplary rather than limiting of the present invention. For those skilled in the art, various variations or modifications can be made without departing from the spirit of the present invention, and these variations or modifications do not depart from the scope of the present invention.

Claims (10)

1. A mixer (101, 201, 301) for mixing exhaust gas with an exhaust gas treatment liquid, the mixer (101, 201, 301) comprising a housing, the housing comprising:
a backplane (105, 205, 305);
a top plate (107, 207) opposite the bottom plate (105, 205, 305); and
a sidewall (109) extending between the top plate (107, 207) and the bottom plate (105, 205, 305);
the bottom plate (105, 205, 305), the top plate (107, 207) and the side wall (109) define a mixing chamber (108, 208), the bottom plate (105, 205, 305) is provided with an exhaust gas inlet (113, 213, 313) communicated with the mixing chamber (108, 208), and the side wall (109) is provided with an exhaust gas treatment liquid inlet (111, 211) communicated with the mixing chamber (108, 208);
the mixer (101, 201, 301) further comprises an off-gas treatment liquid nozzle (125) connected to the off-gas treatment liquid inlet (111, 211), the off-gas treatment liquid nozzle (125) for spraying off-gas treatment liquid into the mixing chamber (108, 208) along a spray path;
characterized in that the orthographic projection of the intersection of the spray path and the housing on the floor (105, 205, 305) does not overlap the exhaust gas inlet (113, 213, 313).
2. The mixer of claim 1, wherein:
the intersection of the spray path and the housing is on the sidewall (109); or
The housing further comprises one or more baffles extending from the side wall (109) and/or the floor (105, 205, 305) within the mixing chamber (108, 208), and the intersection of the spray path and the housing is on the one or more baffles.
3. The mixer according to claim 1, characterized in that the inner surface of the floor (105, 205, 305) facing the mixing chamber (108, 208) is formed with a barrier to confine the non-evaporated off-gas treatment liquid within the mixing chamber (108, 208).
4. A mixer according to claim 3, wherein the barrier is in the form of at least one of:
a bead or flange (115) extending towards the interior of the mixing chamber (108, 208) at the edge of the floor (105, 205, 305) bounding the exhaust gas inlet (113, 213, 313);
a ramp or protrusion formed at least partially on the inner surface of the floor (105, 205, 305); and
the floor (105, 205, 305) is at least partially inclined at an angle relative to the side wall (109).
5. The mixer according to claim 1, wherein the mixer (101, 201, 301) is arranged in an orientation in which the floor (105, 205, 305) is substantially parallel to a horizontal plane when used for mixing exhaust gas with an exhaust gas treatment liquid.
6. The mixer of any of claims 1 to 5, wherein the mixer (201, 301) further comprises an intermediate plate (217, 317) disposed within the mixing chamber (208) between the off-gas treatment fluid inlet (211) and the top plate (207), the intermediate plate (217, 317) defining an intermediate plate opening (219, 319) to divide the mixing chamber (208) into a first chamber (208a, 308a) and a second chamber (208b) in communication with each other.
7. The mixer of claim 6, wherein the intermediate plate openings (219, 319) are located directly above the intersection of the spray path and the housing.
8. The mixer according to claim 6, wherein the mixer (301) further comprises at least one baffle plate disposed between the bottom plate (305) and the intermediate plate (317) within the first chamber (308a), the at least one baffle plate being configured to further reduce the space through which the exhaust gas passes from entering the mixer (301) to mixing with the exhaust gas treatment liquid.
9. The mixer of claim 8, wherein the at least one baffle comprises a first baffle (321) and a second baffle (323), the first baffle (321) and the second baffle (323) extending facing each other on both sides of the spray path without overlapping the spray path.
10. An exhaust gas treatment unit, characterized in that the exhaust gas treatment unit comprises an oxidation catalyst, an SCR catalyst and a mixer according to any one of claims 1-9.
CN202020533646.7U 2020-04-13 2020-04-13 Mixer and exhaust gas treatment unit Active CN211950637U (en)

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Application Number Priority Date Filing Date Title
CN202020533646.7U CN211950637U (en) 2020-04-13 2020-04-13 Mixer and exhaust gas treatment unit

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Patentee before: Robert Bosch Ltd.

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