CN211934201U - Medical forceps for gill part and holotrichia axis and powder injection mold thereof - Google Patents
Medical forceps for gill part and holotrichia axis and powder injection mold thereof Download PDFInfo
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- 238000003825 pressing Methods 0.000 claims abstract description 25
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- 238000004519 manufacturing process Methods 0.000 description 5
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Abstract
Description
技术领域technical field
本实用新型涉及医疗器械制造领域,具体涉及一种鳃部暗鳃轴医用钳。The utility model relates to the field of medical instrument manufacturing, in particular to a gill dark gill shaft medical forceps.
背景技术Background technique
目前,医院所采用的医用钳多为穿鳃式医用钳,而穿鳃式医用钳的加工方式均采用的是先将金属棒料切断,把切断后的棒料经过加热至700~800度后由专用压制形腔磨具中压制成型,通过原始的、多次的冲切、粗压、精压、毛坯整形后,经过铣加工、钳加工、磨加工来完成钳子的装配尺寸,然后再通过加热、扩孔、穿鳃,之后再进行压平、整形、打孔、安装铆钉后完成整把钳子的装配,装配完成后须进行整体校正、打磨、再校正等工序。At present, most of the medical forceps used in hospitals are gill-piercing medical forceps, and the processing method of gill-piercing medical forceps is to first cut the metal bar, and heat the cut bar to 700-800 degrees. It is pressed and formed in a special pressing cavity abrasive tool. After original and multiple punching, rough pressing, fine pressing, and rough shaping, the assembly size of the pliers is completed by milling, pliers processing and grinding. After heating, reaming, piercing the gills, and then flattening, shaping, punching, and installing rivets, the entire pair of pliers is assembled.
这种穿鳃式医用钳的加工需要花费大量的人力、物力、财力,并伴有能源消耗大、环境污染大、生产效率低等等缺陷,最为关键的问题是原有加工方法中钳坯在经过高温加热加工后容易造成材料的过烧、过热现象,使钳坯材料内部产生空洞、沙眼现象,增加了钳子成品后在使用时断裂的风险,严重的还会在手术过程中不慎断裂产生医疗事故。因而需要实用新型一种新结构的医用钳以及其制造方法。The processing of this gill-piercing medical forceps requires a lot of manpower, material resources and financial resources, and is accompanied by defects such as large energy consumption, large environmental pollution, and low production efficiency. The most critical problem is that the forceps blank in the original processing method is in the After high-temperature heating processing, it is easy to cause over-burning and overheating of the material, resulting in voids and trachoma in the material of the pliers blank, which increases the risk of breaking the finished pliers during use, and in serious cases, accidental breakage during the operation. medical malpractice. Therefore, there is a need for a medical forceps with a new structure and a manufacturing method thereof.
现有技术中,中国专利申请号:201510682523.3,实用新型名称:一种镶配式医用钳,公开了一种新型结构的镶配式医用钳,本实用新型的镶配式医用钳改变了原穿鳃式医用钳的结构,改变原穿鳃式钳子的鳃部形状,通过雌片鳃部上端开槽,将雄片的鳃部凸起嵌入雌片鳃部槽口内,由雌片鳃部底端定位小圆柱嵌入雄片鳃部下面定位沉孔中定位后,顺时针旋转到雌雄片钳头合拢,通过固定螺丝拧紧。同时,将原来要通过机加工完成的钳头、指圈、锁扣等工序,利用现有金属粉末压力注射成型技术一次完成上述加工步序。In the prior art, the Chinese patent application number: 201510682523.3, the name of the utility model: an inlaid medical forceps, discloses an inlaid medical forceps with a new structure, and the inlaid medical forceps of the utility model changes the original wear and tear. The structure of the gill-type medical forceps changes the shape of the gills of the original gill-piercing forceps. The upper end of the female gills is slotted, and the male gill protrusions are embedded in the female gill grooves, and the bottom of the female gills is positioned. After the small cylinder is embedded in the positioning countersunk hole under the gills of the male piece, rotate it clockwise until the male and female pieces of forceps are closed, and tighten it with the fixing screw. At the same time, the pliers, finger rings, locks and other processes that were originally to be completed by machining, the existing metal powder pressure injection molding technology is used to complete the above processing steps at one time.
现有技术中,虽然也用到了金属粉末压力注射成型技术,但是其还是需要通过固定螺丝将两片钳片的鳃部拧紧,在长期使用的过程中,螺丝的固定位置容易存水生锈。In the prior art, although the metal powder pressure injection molding technology is also used, it is still necessary to tighten the gills of the two jaws with fixing screws. During long-term use, the fixing positions of the screws are likely to store water and rust.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种鳃部暗鳃轴医用钳及其粉末注射模具,利用粉末注射技术分别注射成型医用钳的两片钳片,在两片钳片的鳃部内侧设置有用于连接的暗鳃轴,将两片钳片的连接设置在钳片内部。The technical problem to be solved by the utility model is to provide a gill dark gill shaft medical forceps and a powder injection mold thereof. The two forceps of the medical forceps are respectively injection-molded by powder injection technology, and are arranged inside the gills of the two forceps. There is a dark gill shaft for connection, and the connection of the two forceps is set inside the forceps.
为了解决上述技术问题,本实用新型提供了一种鳃部暗鳃轴医用钳,包括雄钳片和雌钳片,所述雄钳片和雌钳片均包括钳头、鳃部和钳臂,所述雌钳片的鳃部包括分别与钳头和钳臂连接的两片弧形按压片,在其中任意一个弧形按压片的内侧设置有凸起的鳃轴,所述雄钳片的鳃部包括分别与钳头和钳臂连接的连接片,所述连接片上开设有与所述鳃轴匹配的鳃轴孔,所述雄钳片鳃部的连接片插入到雌钳片鳃部的两片弧形按压片的中间,所述鳃轴插入到鳃轴孔内,通过印压的方式将弧形按压片压平,将雄钳片和雌钳片固定并保持旋转顺畅In order to solve the above-mentioned technical problems, the present utility model provides a gill dark gill shaft medical forceps, comprising a male forceps piece and a female forceps piece, the male forceps piece and the female forceps piece both include a forceps head, a gill portion and a forceps arm, The gills of the female forceps include two arc-shaped pressing pieces connected with the forceps head and the forceps arm respectively, and a convex gill shaft is arranged on the inner side of any one of the curved pressing pieces, and the gills of the male forceps are The part comprises a connecting piece respectively connected with the forceps head and the forceps arm, the connecting piece is provided with a gill shaft hole matching with the gill shaft, and the connecting piece of the gill part of the male forceps is inserted into the two parts of the gill part of the female forceps. In the middle of the arc-shaped pressing sheet, the gill shaft is inserted into the gill shaft hole, and the arc-shaped pressing sheet is flattened by pressing to fix the male and female forceps and keep the rotation smooth.
本实用新型一个较佳实施例中,进一步包括所述雄钳片和雌钳片的钳头内侧均设置有唇头齿。In a preferred embodiment of the present invention, it further includes that the inner sides of the forceps heads of the male forceps and the female forceps are provided with lip teeth.
本实用新型一个较佳实施例中,进一步包括所述雄钳片和雌钳片的钳臂末端均设有指圈和锁齿牙。In a preferred embodiment of the present invention, it further comprises that the ends of the clamp arms of the male forceps and the female forceps are provided with finger rings and locking teeth.
为了解决上述技术问题,本实用新型还提供了一种鳃部暗鳃轴医用钳粉末注射模具,用于制造上述鳃部暗鳃轴医用钳,包括上模和底模,所述上模与底模合模形成成型腔,所述成型腔包括雄钳片型腔和雌钳片型腔,所述雌钳片型腔的一侧设置有嵌件,所述嵌件的上、下面均为弧形,所述嵌件将雌钳片型腔的鳃部位置分为上下两个部分,形成两片弧形按压片,所述嵌件的一侧设置有凹槽,所述凹槽形成鳃轴,所述雄钳片型腔的鳃部位置设置有凸柱,所述凸柱形成鳃轴。In order to solve the above-mentioned technical problems, the utility model also provides a powder injection mold for gill dark gill shaft medical pliers, which is used for manufacturing the gill dark gill shaft medical pliers, including an upper mold and a bottom mold, the upper mold and the bottom The mold is closed to form a molding cavity. The molding cavity includes a male clamp cavity and a female clamp cavity. One side of the female clamp cavity is provided with an insert, and the upper and lower sides of the insert are arcs. The insert divides the position of the gill of the female forceps cavity into upper and lower parts, forming two arc-shaped pressing pieces, one side of the insert is provided with a groove, and the groove forms a gill shaft , the position of the gills of the cavity of the male forceps is provided with a convex column, and the convex column forms a gill axis.
本实用新型一个较佳实施例中,进一步包括所述成型腔内还设置有若干提升部型腔,所述提升部型腔分别与所述雄钳片型腔和雌钳片型腔连通设置,所述提升部型腔包括设置在雄钳片型腔和雌钳片型腔侧面的若干点状型腔和设置在雄钳片型腔和雌钳片型腔之间的连接型腔,所述提升部型腔的下方设置有顶针孔,所述顶针孔内能够插入顶针。In a preferred embodiment of the present invention, a plurality of lifter cavities are further provided in the forming cavity, and the lifter cavities are respectively arranged in communication with the male and female jaws, The cavity of the lifting part includes a plurality of point cavities arranged on the sides of the cavity of the male and female tongs and a connection cavity arranged between the cavity of the male and the female tongs, the A thimble hole is provided below the cavity of the lifting part, and a thimble can be inserted into the thimble hole.
本实用新型一个较佳实施例中,进一步包括所述雄钳片型腔和雌钳片型腔均包括由指圈型腔,所述指圈型腔内设置有提升部型腔,所述提升部型腔为“十字形”型腔,所述提升部型腔的下方设置有顶针孔,所述顶针孔设置在“十字形”型腔交叉部的下方。In a preferred embodiment of the present invention, it further includes that both the male forceps cavity and the female forceps cavity include a finger ring cavity, and a lifter cavity is arranged in the finger ring cavity, and the lift The part cavity is a "cross-shaped" cavity, and an ejector pin hole is provided below the lift part cavity, and the ejector pin hole is arranged below the intersection part of the "cross-shaped" cavity.
本实用新型一个较佳实施例中,进一步包括所述底模的四个角处设置有合模定位槽。In a preferred embodiment of the present invention, it further includes that four corners of the bottom mold are provided with mold clamping positioning grooves.
本实用新型一个较佳实施例中,进一步包括上模固定板、底模固定板、导柱、顶针固定板,导柱的上端固定在上模固定板,导柱的下端固定在底模固定板,上模固定在上模固定板下方,底模固定板上方设置有顶针固定板,所述顶针设置在顶针固定板上。In a preferred embodiment of the present invention, it further comprises an upper die fixing plate, a bottom die fixing plate, a guide post and a thimble fixing plate, the upper end of the guide post is fixed on the upper die fixing plate, and the lower end of the guide post is fixed on the bottom die fixing plate , the upper die is fixed under the upper die fixing plate, the bottom die fixing plate is provided with a thimble fixing plate, and the thimble is arranged on the thimble fixing plate.
本实用新型一个较佳实施例中,进一步包括所述上模固定板上开设有注射口,所述上模内设置有注射流道,所述注射流道贯穿所述上模,所述注射流道分别与注射口和成型腔连通。In a preferred embodiment of the present invention, an injection port is further provided on the upper mold fixing plate, an injection flow channel is arranged in the upper mold, the injection flow channel runs through the upper mold, and the injection flow The channels are respectively communicated with the injection port and the molding cavity.
本实用新型一个较佳实施例中,进一步包括所述上模和底模内还设置有注油通道。In a preferred embodiment of the present invention, the upper mold and the bottom mold are further provided with oil injection channels.
本实用新型的有益效果:The beneficial effects of the present utility model:
本实用新型的鳃部暗鳃轴医用钳,改变现有的雄钳片和雌钳片的鳃部装配结构,在雌钳片的鳃部设置两片弧形按压片和凸起的鳃轴,在雄钳片的鳃部设置连接片和鳃轴孔,将雄钳片鳃部的连接片插入到雌钳片鳃部的两片弧形按压片的中间,将鳃轴插入到鳃轴孔内,通过印压的方式将弧形按压片压平,从而改变了现有的外销钉连接结构,防止在长期的使用的过程中销钉连接处出现积水生锈的情况,更能防止在手术的过程中,突出的销钉对手术造成影响。The gill dark gill shaft medical forceps of the utility model changes the existing gill assembly structure of the male forceps and the female forceps, and sets two arc-shaped pressing plates and a raised gill axis on the gills of the female forceps, A connecting piece and a gill shaft hole are arranged on the gills of the male forceps, the connecting piece of the male forceps gills is inserted into the middle of the two arc-shaped pressing pieces on the gills of the female forceps, and the gill shafts are inserted into the gill shaft holes. The arc-shaped pressing piece is flattened by pressing, thereby changing the existing external pin connection structure, preventing water and rust at the pin connection during long-term use, and preventing the operation process. , the protruding pin affects the operation.
本实用新型的鳃部暗鳃轴医用钳粉末注射模具,通过粉末注射技术制造处上述鳃部暗鳃轴医用钳,相比于传统工艺的压制成型、并且打孔连接的生产方式,减低了对加工人员的技术要求,减低能耗、减少成本、大幅度提高了生产效率。The powder injection mold for gill dark gill shaft medical pliers of the present invention is manufactured by powder injection technology. The technical requirements of processing personnel, reduce energy consumption, reduce costs, and greatly improve production efficiency.
附图说明Description of drawings
图1是本实用新型的鳃部暗鳃轴医用钳的结构示意图;Fig. 1 is the structural representation of gill dark gill shaft medical forceps of the present utility model;
图2是本实用新型的鳃部暗鳃轴医用钳粉末注射模具的结构示意图;Fig. 2 is the structural representation of the gill dark gill shaft medical forceps powder injection mold of the present utility model;
图3是本实用新型的底模的结构示意图;Fig. 3 is the structural representation of the bottom mold of the present utility model;
图4是本实用新型的嵌件的结构示意图。FIG. 4 is a schematic view of the structure of the insert of the present invention.
图中标号说明:1、雌钳片;2、雄钳片;3、钳头;301、唇头齿;4、鳃部;401、弧形按压片;402、鳃轴;403、连接片;404、鳃轴孔;5、钳臂;501、指圈;502、锁齿牙;6、上模固定板;7、上模;8、底模;801、合模定位槽;9、成型腔;901、雄钳片型腔;902、雌钳片型腔;903、嵌件;904、凹槽;905、凸柱;906、点状型腔;907、连接型腔;908、“十字形”型腔;909、顶针孔;910、折断部型腔;10、顶针固定板;11、底模固定板;12、导柱;13、注射口;14、注射流道。Numeral description in the figure: 1, female forceps; 2, male forceps; 3, forceps head; 301, lip teeth; 4, gills; 401, arc pressing plate; 402, gill shaft; 403, connecting plate; 404, gill shaft hole; 5, clamp arm; 501, finger ring; 502, locking teeth; 6, upper mold fixing plate; 7, upper mold; 8, bottom mold; 801, clamping positioning slot; 9, forming cavity ;901, male clamp cavity; 902, female clamp cavity; 903, insert; 904, groove; 905, convex column; 906, point cavity; 907, connection cavity; 908, "cross shape" "Cavity; 909, thimble hole; 910, broken part cavity; 10, thimble fixing plate; 11, bottom mold fixing plate; 12, guide post; 13, injection port; 14, injection flow channel.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好地理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and implement it, but the examples are not intended to limit the present utility model.
参照图1所示,本实用新型的一种鳃部暗鳃轴医用钳的一实施例,包括雌钳片1和雄钳片2,所述雌钳片1和雄钳片2均包括钳头3、鳃部4和钳臂5,所述雌钳片1的鳃部4包括分别与钳头3和钳臂5连接的两片弧形按压片401,在其中任意一个弧形按压片401的内侧设置有凸起的鳃轴402,所述雄钳片2的鳃部4包括分别与钳头3和钳臂5连接的连接片403,所述连接片403上开设有与所述鳃轴402匹配的鳃轴孔404,所述雄钳片2鳃部4的连接片403插入到雌钳片1鳃部4的两片弧形按压片401的中间,所述鳃轴402插入到鳃轴孔404内,所述雌钳片1和雄钳片2具有一定的韧性,通过印压的方式将弧形按压片401压平,能够将鳃轴402插入到鳃轴孔404中,将雌钳片1和雄钳片2固定并保持旋转顺畅,改变了现有的外销钉连接结构,防止在长期的使用的过程中销钉连接处出现积水生锈的情况,更能防止在手术的过程中突出的销钉对手术造成影响。1, an embodiment of a gill dark gill shaft medical forceps of the present invention includes a female forceps piece 1 and a
具体地,所述雌钳片1和雄钳片2的钳头3内侧均设置有唇头齿301,通过设置唇头齿301增加钳头3的摩擦力,在使用的过程中更方便夹取物品。Specifically,
具体地,所述雌钳片1和雄钳片2的钳臂5末端均设有指圈501和锁齿牙502,通过设置指圈501和锁齿牙502,方便使用。Specifically,
参照图2所示,本实用新型的鳃部暗鳃轴医用钳粉末注射模具的一实施例,包括上模固定板6、上模7、底模8、顶针固定板10、底模固定板11、导柱12,所述导柱12的上端固定在上模固定6板,所述导柱12的下端固定在底模固定板11,上模7设置在上模固定板6下方,底模8设置在所述底模固定板11的上方,底模固定板11上方设置有顶针固定板10,所述顶针固定板10上设置有顶针,沿所述导柱12将底模固定板11向上模固定板6方向移动,使上模7和底模8合模形成成型腔9。Referring to FIG. 2, an embodiment of the powder injection mold of the gill dark gill shaft medical forceps powder injection mold of the present invention includes an upper
具体地,所述上模固定板6上开设有注射口13,所述上模7内设置有注射流道14,所述注射流道14贯穿所述上模7,所述注射流道14分别与注射口13和成型腔9连通,粉末从注射口13内射入,沿注射流道14进入到成型腔9中。Specifically, the upper
参照图3-4所示,所述成型腔9包括雄钳片型腔901和雌钳片型腔902,所述雄钳片型腔901的一侧设置有嵌件903,所述嵌件903的上、下面均为弧形,所述嵌件903将雄钳片型腔901的鳃部位置分为上下两个部分,形成两片弧形按压片401,所述嵌件903的一侧设置有凹槽904,所述凹槽904形成鳃轴402,所述雌钳片型腔902的鳃部位置设置有凸柱905,所述凸柱905形成鳃轴孔404。3-4, the forming cavity 9 includes a
具体地,为了便于将成型后的雌钳片1和雄钳片2取出,又避免顶针直接作用到雌钳片1和雄钳片2,防止对雌钳片1和雄钳片2造成损伤,所述成型腔9内还设置有若干提升部型腔,所述提升部型腔形成提升部,所述提升部型腔分别与所述雄钳片型腔901和雌钳片型腔902连通设置,所述提升部型腔包括设置在雄钳片型腔901和雌钳片型腔902侧面的若干点状型腔906和设置在雄钳片型腔901和雌钳片型腔902之间的连接型腔907,所述提升部型腔的下方设置有顶针孔909,所述顶针孔909内能够插入顶针,在粉末注射成型后,利用顶针顶在提升部上,将提升部和雌钳片1和雄钳片2一同顶出,顶出后将提升部从雌钳片1和雄钳片2上折断分离,获得单独的雌钳片1和雄钳片2,这样能够防止在顶针顶出的过程中雌钳片1和雄钳片2断裂、变形,同时,使雌钳片1和雄钳片2的表面没有顶针印,使注塑胚件更加美观。Specifically, in order to facilitate taking out the formed female forceps 1 and
具体地,由于所述雄钳片型腔901和雌钳片型腔902均包括指圈型腔,也可以在所述指圈型腔内设置提升部型腔,在指圈型腔内所述提升部型腔可以设置为“十字形”型腔908,所述提升部型腔的下方设置有顶针孔909,所述顶针孔909设置在“十字形”型腔908交叉部的下方,通过“十字形”型腔908的设计使顶出的力均匀作用在指圈型腔的四个方向,防止顶出的过程中指圈变形。Specifically, since both the
具体地,为了便于将雌钳片1和雄钳片2和提升部弯折分离,所述提升部型腔与所述雄钳片型腔901和雌钳片型腔902的连接处设置有折断部型腔910,所述折断部型腔910相对于雄钳片型腔901和雌钳片型腔902更薄,便于折断。Specifically, in order to facilitate the bending and separation of the female forceps 1 and the
具体地,为了保证上模7和底模8的合模匹配,使合模后的成型腔9形状更加的精确,所述底模8的四个角处设置有合模定位槽801,所述上模7的四个角处设置有合模定位块。Specifically, in order to ensure the matching between the
具体地,所述上模7和底模8内还设置有注油通道,在注射粉末的过程中,向注油通道内注入热油,对模具进行加温处理。Specifically, the
以上所述实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully explaining the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present utility model is subject to the claims.
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| CN110916760A (en) * | 2019-12-30 | 2020-03-27 | 聚福医疗科技(苏州)有限公司 | A kind of gill dark gill shaft medical forceps and powder injection mold thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110916760A (en) * | 2019-12-30 | 2020-03-27 | 聚福医疗科技(苏州)有限公司 | A kind of gill dark gill shaft medical forceps and powder injection mold thereof |
| CN110916760B (en) * | 2019-12-30 | 2025-01-03 | 聚福医疗科技(苏州)有限公司 | Medical forceps for gills with dark gill axis and powder injection mold thereof |
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