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CN211926198U - Heat Exchangers and Air Conditioners - Google Patents

Heat Exchangers and Air Conditioners Download PDF

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Publication number
CN211926198U
CN211926198U CN201790001761.6U CN201790001761U CN211926198U CN 211926198 U CN211926198 U CN 211926198U CN 201790001761 U CN201790001761 U CN 201790001761U CN 211926198 U CN211926198 U CN 211926198U
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Prior art keywords
heat exchanger
flat
tube
circular
tubes
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CN201790001761.6U
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Chinese (zh)
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川端亮平
小永吉辉明
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/08Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/32Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The utility model relates to a heat exchanger and air conditioner, heat exchanger possesses: a heat exchanger main body having a plurality of fins, and a hollow round tube and a flat tube through which a fluid passes; and side plates provided at both ends of the plurality of fins and having side circular holes into which the circular tubes are inserted, the circular tubes being mechanically fixed to the side circular holes of the side plates.

Description

热交换器以及空调机Heat Exchangers and Air Conditioners

技术领域technical field

本实用新型涉及具备供流体通过的中空状的圆管和供流体通过的中空状的扁平管的热交换器以及空调机。The utility model relates to a heat exchanger and an air conditioner provided with a hollow circular tube through which fluid passes and a hollow flat tube through which fluid passes.

背景技术Background technique

热交换器用于制冷装置、空调装置或者热泵等制冷剂回路,构成为在隔开间隔配置的多个翅片贯通有传热管。传热管在与空气的流动交叉的方向设置有多层,由多层构成的传热管的列沿着空气的流动方向配置有多列。作为这样的热交换器,在专利文献1中公开有使用传热管的截面为扁平状的扁平管的热交换器。专利文献1中对收容热交换器的单元与热交换器进行固定的侧板通过钎焊固定于热交换器的扁平管。The heat exchanger is used in a refrigerant circuit such as a refrigeration apparatus, an air conditioner, or a heat pump, and is configured such that a plurality of fins arranged at intervals have a heat transfer tube pierced therethrough. The heat transfer tubes are provided in multiple layers in the direction intersecting with the flow of the air, and the rows of the heat transfer tubes composed of the multiple layers are arranged in a plurality of rows along the flow direction of the air. As such a heat exchanger, Patent Document 1 discloses a heat exchanger using a flat tube having a flat cross section of the heat transfer tube. In Patent Document 1, the unit for accommodating the heat exchanger and the side plate for fixing the heat exchanger are fixed to the flat tube of the heat exchanger by brazing.

专利文献1:日本专利第5404729号公报Patent Document 1: Japanese Patent No. 5404729

然而,如专利文献1那样在将侧板通过钎焊固定于扁平管的情况下,需要在侧板的孔与扁平管之间确保钎焊所需的间隙。这是因为若间隙小,则侧板的安装变得困难。因此,在对侧板与扁平管进行钎焊时,需要较高的尺寸精度。However, when fixing the side plate to the flat tube by brazing as in Patent Document 1, it is necessary to secure a gap required for brazing between the hole of the side plate and the flat tube. This is because when the clearance is small, it becomes difficult to attach the side plate. Therefore, when brazing the side plate and the flat tube, high dimensional accuracy is required.

实用新型内容Utility model content

本实用新型是为了解决上述那样的课题所做出的,提供能够以低成本容易地将侧板固定于形成有管列的热交换器主体的热交换器、空调机以及热交换器的制造方法。The present invention is made in order to solve the above-mentioned problems, and provides a heat exchanger, an air conditioner, and a method for manufacturing a heat exchanger in which a side plate can be easily fixed to a heat exchanger main body in which a tube row is formed at low cost. .

本实用新型的热交换器具备:热交换器主体,其具有多个翅片和供流体通过的中空状的圆管及扁平管;和侧板,其设置于多个翅片的两端,形成有供圆管插入的侧圆状孔,圆管机械式地固定于侧板的侧圆状孔,在侧板形成有供扁平管插入的侧扁平状孔,在翅片形成有供扁平管插入的扁平状插入孔,扁平管的短轴方向的长度和扁平状插入孔的短轴方向的长度比侧扁平状孔的短轴方向的长度短,侧板与扁平管分离。The heat exchanger of the present invention includes: a heat exchanger main body having a plurality of fins and a hollow circular tube and a flat tube through which fluid passes; and side plates arranged at both ends of the plurality of fins to form There is a side circular hole into which the round tube is inserted, the round tube is mechanically fixed to the side circular hole of the side plate, the side plate is formed with a side flat hole into which the flat tube is inserted, and the fin is formed with a side hole for insertion of the flat tube. For the flat insertion hole, the length of the short axis direction of the flat tube and the length of the short axis direction of the flat insertion hole are shorter than the length of the short axis direction of the side flat hole, and the side plate is separated from the flat tube.

优选地,所述侧板与所述扁平管不接触。Preferably, the side plates are not in contact with the flat tubes.

优选地,所述侧板的所述侧扁平状孔的大小比所述扁平管的大小大。Preferably, the size of the side flat holes of the side plate is larger than the size of the flat tubes.

优选地,所述圆管通过扩管而固定于所述侧板的所述侧圆状孔。Preferably, the circular pipe is fixed to the side circular hole of the side plate by expanding the pipe.

优选地,所述圆管和所述扁平管具有与所述翅片密接的钎焊部。Preferably, the round tube and the flat tube have brazed portions that are in close contact with the fins.

优选地,所述扁平管是内部被划分为多个流路的多孔管。Preferably, the flat tube is a porous tube whose interior is divided into a plurality of flow paths.

优选地,所述热交换器主体沿层方向的正交方向设置有多列所述圆管和所述扁平管。Preferably, the heat exchanger main body is provided with a plurality of rows of the round tubes and the flat tubes in a direction orthogonal to the layer direction.

优选地,所述圆管设置于层方向的端部。Preferably, the circular tube is arranged at the end of the layer direction.

优选地,所述侧板设置于每列。Preferably, the side panels are arranged in each row.

优选地,所述圆管是椭圆形状。Preferably, the circular tube is elliptical in shape.

优选地,所述侧板由铝或不锈钢构成。Preferably, the side panels are constructed of aluminium or stainless steel.

本实用新型的空调机具备将压缩机、室外热交换器、减压器以及室内热交换器通过制冷剂配管连接的制冷剂回路,使用上述热交换器作为所述室外热交换器或者所述室内热交换器。The air conditioner of the present invention includes a refrigerant circuit in which a compressor, an outdoor heat exchanger, a decompressor, and an indoor heat exchanger are connected by refrigerant piping, and the above-mentioned heat exchanger is used as the outdoor heat exchanger or the indoor heat exchanger. heat exchanger.

根据本实用新型,侧板与圆管被机械式地固定。因此在固定热交换器主体与侧板的基础上,不需要钎焊。因此在制造热交换器时,不需要较高的尺寸精度。因此能够不设置增加的部件等而廉价地将侧板安装于热交换器主体。According to the present invention, the side plate and the round pipe are mechanically fixed. Therefore, on the basis of fixing the heat exchanger body and the side plates, brazing is not required. Therefore, when manufacturing the heat exchanger, high dimensional accuracy is not required. Therefore, it is possible to inexpensively attach the side plate to the heat exchanger body without providing additional components or the like.

附图说明Description of drawings

图1是表示本实用新型的实施方式1的空调机100的回路图。FIG. 1 is a circuit diagram showing an air conditioner 100 according to Embodiment 1 of the present invention.

图2是表示本实用新型的实施方式1的热交换器50的立体图。FIG. 2 is a perspective view showing the heat exchanger 50 according to Embodiment 1 of the present invention.

图3是表示本实用新型的实施方式1的热交换器50的主视图。FIG. 3 is a front view showing the heat exchanger 50 according to Embodiment 1 of the present invention.

图4是表示本实用新型的实施方式1中的翅片15的侧视图。4 : is a side view which shows the fin 15 in Embodiment 1 of this invention.

图5是表示本实用新型的实施方式1中的侧板19的剖视图。FIG. 5 is a cross-sectional view showing the side plate 19 in Embodiment 1 of the present invention.

图6是表示本实用新型的实施方式1中的扁平管14的图。6 : is a figure which shows the flat tube 14 in Embodiment 1 of this invention.

图7是表示本实用新型的实施方式1的热交换器50的制造方法的图。7 : is a figure which shows the manufacturing method of the heat exchanger 50 which concerns on Embodiment 1 of this invention.

图8是表示本实用新型的实施方式1的热交换器50的制造方法的图。8 : is a figure which shows the manufacturing method of the heat exchanger 50 which concerns on Embodiment 1 of this invention.

图9是表示本实用新型的实施方式1的热交换器50的制造方法的图。9 : is a figure which shows the manufacturing method of the heat exchanger 50 which concerns on Embodiment 1 of this invention.

图10是表示本实用新型的实施方式1的热交换器50的制造方法的图。FIG. 10 is a diagram showing a method of manufacturing the heat exchanger 50 according to Embodiment 1 of the present invention.

图11是表示本实用新型的实施方式2中的侧板26a、26b的侧视图。Fig. 11 is a side view showing side plates 26a and 26b in Embodiment 2 of the present invention.

图12是表示本实用新型的实施方式3中的侧板19的侧视图。FIG. 12 is a side view showing the side plate 19 in Embodiment 3 of the present invention.

具体实施方式Detailed ways

实施方式1Embodiment 1

以下,一边参照附图、一边对本实用新型的热交换器、空调机以及热交换器的制造方法的实施方式进行说明。图1是表示本实用新型的实施方式1的空调机100的回路图。基于该图1对空调机100进行说明。如图1 所示,空调机100具备室外机8和室内机7。在与室外机8和室内机7连接的部分设置有气体侧内外连接阀9和液体侧内外连接阀10。气体侧内外连接阀9设置于主要供气体制冷剂流动的制冷剂配管6,用于调整在制冷剂配管6中流动的气体制冷剂的流量。液体侧内外连接阀10设置于主要供液体制冷剂流动的制冷剂配管6,用于调整在制冷剂配管6中流动的液体制冷剂的流量。另外在本实施方式1中,对在制冷剂配管6中流动的流体是制冷剂的情况进行了例示,但流体也可以是热介质。Hereinafter, embodiments of the heat exchanger, the air conditioner, and the manufacturing method of the heat exchanger of the present invention will be described with reference to the drawings. FIG. 1 is a circuit diagram showing an air conditioner 100 according to Embodiment 1 of the present invention. The air conditioner 100 will be described based on this FIG. 1 . As shown in FIG. 1 , the air conditioner 100 includes an outdoor unit 8 and an indoor unit 7 . A gas-side inside/outside connecting valve 9 and a liquid-side inside/outside connecting valve 10 are provided at the portion connected to the outdoor unit 8 and the indoor unit 7 . The gas-side internal/external connection valve 9 is provided in the refrigerant pipe 6 through which the gas refrigerant mainly flows, and adjusts the flow rate of the gas refrigerant flowing in the refrigerant pipe 6 . The liquid-side internal/external connection valve 10 is provided in the refrigerant pipe 6 mainly through which the liquid refrigerant flows, and adjusts the flow rate of the liquid refrigerant flowing in the refrigerant pipe 6 . In addition, in this Embodiment 1, the case where the fluid which flows in the refrigerant|coolant piping 6 is a refrigerant|coolant was illustrated, but the fluid may be a heat medium.

室外机8设置于室外,具备压缩机1、流路切换部2、室外热交换器 3、室外送风机11以及减压器4。室内机7设置于室内,具备室内热交换器5和室内送风机12。在此,压缩机1、流路切换部2、室外热交换器3、减压器4以及室内热交换器5由制冷剂配管6连接而构成制冷剂回路。The outdoor unit 8 is installed outdoors, and includes a compressor 1 , a flow-path switching unit 2 , an outdoor heat exchanger 3 , an outdoor blower 11 , and a pressure reducer 4 . The indoor unit 7 is installed indoors, and includes an indoor heat exchanger 5 and an indoor blower 12 . Here, the compressor 1 , the flow switching unit 2 , the outdoor heat exchanger 3 , the decompressor 4 , and the indoor heat exchanger 5 are connected by a refrigerant pipe 6 to constitute a refrigerant circuit.

压缩机1吸入低温低压状态的制冷剂,并将吸入的制冷剂进行压缩使其成为高温高压状态的制冷剂并排出。压缩机1例如由控制容量的变频压缩机构成。流路切换部2切换在制冷剂回路中制冷剂流动的方向,例如是四通阀。室外热交换器3在室外空气与制冷剂之间进行热交换,例如由翅片管式热交换器构成。室外热交换器3在制冷运转时作为冷凝器发挥作用,在制热运转时作为蒸发器发挥作用。室外送风机11将室外空气向室外热交换器3输送。减压器4是对制冷剂进行减压使其膨胀的减压阀或膨胀阀。减压器4例如是调整开度的电子式膨胀阀。The compressor 1 sucks a refrigerant in a low-temperature and low-pressure state, compresses the sucked refrigerant into a refrigerant in a high-temperature and high-pressure state, and discharges it. The compressor 1 is constituted by, for example, a capacity-controlled inverter compressor. The flow-path switching unit 2 switches the direction in which the refrigerant flows in the refrigerant circuit, and is, for example, a four-way valve. The outdoor heat exchanger 3 performs heat exchange between the outdoor air and the refrigerant, and is composed of, for example, a fin-and-tube heat exchanger. The outdoor heat exchanger 3 functions as a condenser during cooling operation, and functions as an evaporator during heating operation. The outdoor fan 11 sends outdoor air to the outdoor heat exchanger 3 . The decompressor 4 is a decompression valve or an expansion valve that decompresses and expands the refrigerant. The pressure reducer 4 is, for example, an electronic expansion valve whose opening degree is adjusted.

室内热交换器5在室内空气与制冷剂之间进行热交换,例如由翅片管式热交换器构成。室内热交换器5在制冷运转时作为蒸发器发挥作用,在制热运转时作为冷凝器发挥作用。室内送风机12设置于室内热交换器5 的附近,是将室内空气向室内热交换器5输送的设备。The indoor heat exchanger 5 performs heat exchange between indoor air and the refrigerant, and is composed of, for example, a fin-and-tube heat exchanger. The indoor heat exchanger 5 functions as an evaporator during cooling operation, and functions as a condenser during heating operation. The indoor air blower 12 is installed in the vicinity of the indoor heat exchanger 5 , and is a device that sends indoor air to the indoor heat exchanger 5 .

接下来,对空调机100的运转模式进行说明。首先,对制冷运转进行说明。在制冷运转中,吸入至压缩机1的制冷剂被压缩机1压缩并以高温高压的气体状态排出。从压缩机1排出的高温高压的气体状态的制冷剂经过流路切换部2,流入作为冷凝器发挥作用的室外热交换器3,在室外热交换器3中,与由室外送风机11输送的室外空气进行热交换而冷凝液化。冷凝后的液体状态的制冷剂流入减压器4,在减压器4中膨胀以及减压从而成为低温低压的气液两相状态的制冷剂。Next, the operation mode of the air conditioner 100 will be described. First, the cooling operation will be described. In the cooling operation, the refrigerant sucked into the compressor 1 is compressed by the compressor 1 and discharged in a high-temperature and high-pressure gas state. The high-temperature and high-pressure gaseous refrigerant discharged from the compressor 1 passes through the flow-path switching unit 2 and flows into the outdoor heat exchanger 3 functioning as a condenser. The air is condensed and liquefied by heat exchange. The condensed refrigerant in a liquid state flows into the decompressor 4 , and is expanded and decompressed in the decompressor 4 to become a low-temperature and low-pressure gas-liquid two-phase refrigerant.

而且,气液两相状态的制冷剂经过液体侧内外连接阀10而流入作为蒸发器发挥作用的室内热交换器5,在室内热交换器5中与室内空气进行热交换从而蒸发气化。此时,室内空气被冷却,在室内实施制冷。蒸发后的低温低压的气体状态的制冷剂经过气体侧内外连接阀9和流路切换部2 被吸入至压缩机1。The refrigerant in a gas-liquid two-phase state flows into the indoor heat exchanger 5 functioning as an evaporator through the liquid-side inner and outer connecting valve 10, and is evaporated and vaporized by heat exchange with indoor air in the indoor heat exchanger 5. At this time, the indoor air is cooled, and cooling is performed in the room. The evaporated low-temperature and low-pressure gaseous refrigerant is sucked into the compressor 1 through the gas-side internal/external connection valve 9 and the flow-path switching unit 2 .

接下来,对制热运转进行说明。在制热运转中,吸入至压缩机1的制冷剂被压缩机1压缩并以高温高压的气体状态排出。从压缩机1排出的高温高压的气体状态的制冷剂经过流路切换部2和气体侧内外连接阀9而流入作为冷凝器发挥作用的室内热交换器5,在室内热交换器5中与输送至室内送风机12的室内空气进行热交换从而冷凝液化。此时,室内空气被加热,在室内实施制热。Next, the heating operation will be described. During the heating operation, the refrigerant sucked into the compressor 1 is compressed by the compressor 1 and discharged in a high-temperature and high-pressure gas state. The high-temperature and high-pressure gaseous refrigerant discharged from the compressor 1 flows into the indoor heat exchanger 5 functioning as a condenser through the flow-path switching unit 2 and the gas-side internal/external connection valve 9 , and is transported in the indoor heat exchanger 5 with the refrigerant. The indoor air to the indoor air blower 12 is condensed and liquefied by heat exchange. At this time, indoor air is heated, and heating is performed in the room.

冷凝后的液体状态的制冷剂经过液体侧内外连接阀10流入减压器4,在减压器4中膨胀以及被减压而成为低温低压的气液两相状态的制冷剂。然后,气液两相状态的制冷剂流入作为蒸发器发挥作用的室外热交换器3,在室外热交换器3中与室外空气进行热交换从而蒸发气化。蒸发后的低温低压的气体状态的制冷剂经过流路切换部2被吸入至压缩机1。The condensed liquid refrigerant flows into the decompressor 4 through the liquid-side internal and external connection valve 10 , and is expanded and decompressed in the decompressor 4 to become a low-temperature and low-pressure gas-liquid two-phase refrigerant. Then, the refrigerant in the gas-liquid two-phase state flows into the outdoor heat exchanger 3 that functions as an evaporator, and exchanges heat with the outdoor air in the outdoor heat exchanger 3 to evaporate and gasify. The evaporated low-temperature and low-pressure gaseous refrigerant is sucked into the compressor 1 through the flow-path switching unit 2 .

图2是表示本实用新型的实施方式1的热交换器50的立体图,图3 是表示本实用新型的实施方式1的热交换器50的主视图。接下来,对作为室外热交换器3或室内热交换器5被使用的热交换器50进行详细说明。如图2和图3所示,热交换器50具备热交换器主体16、侧板19、弯管 17以及集管配管18a、18b。热交换器主体16具有圆管13、扁平管14以及翅片15。在此,圆管13和扁平管14具有通过钎焊而与翅片15密接的钎焊部。另外,将翅片15中的插入有第一列的圆管13和扁平管14的部分称为第一热交换芯16a,将翅片15中的插入有第二列的圆管13和扁平管14的部分称为第二热交换芯16b。热交换器主体16收纳于收纳单元(未图示)。FIG. 2 is a perspective view showing the heat exchanger 50 according to Embodiment 1 of the present invention, and FIG. 3 is a front view showing the heat exchanger 50 according to Embodiment 1 of the present invention. Next, the heat exchanger 50 used as the outdoor heat exchanger 3 or the indoor heat exchanger 5 will be described in detail. As shown in Figs. 2 and 3 , the heat exchanger 50 includes a heat exchanger body 16, side plates 19, an elbow 17, and header pipes 18a and 18b. The heat exchanger main body 16 has round tubes 13 , flat tubes 14 , and fins 15 . Here, the round tube 13 and the flat tube 14 have brazed portions that are in close contact with the fins 15 by brazing. In addition, the portion of the fins 15 into which the circular tubes 13 and the flat tubes 14 of the first row are inserted is referred to as a first heat exchange core 16a, and the portion of the fins 15 into which the circular tubes 13 and the flat tubes of the second row are inserted is referred to as a first heat exchange core 16a. The portion of 14 is referred to as the second heat exchange core 16b. The heat exchanger main body 16 is accommodated in a storage unit (not shown).

对于热交换器主体16而言,圆管13和扁平管14在一个方向(层方向)上设置有多层,另外,圆管13和扁平管14在一个方向的正交方向(列方向)上设置有多列。在本实施方式1中,圆管13在翅片15的上端设置有两层,扁平管14在圆管13的下方设置有八层。另外,圆管13和扁平管14设置有两列,并且相对于列方向以交错状排列。圆管13是供流体通过的中空状且正圆状的管,并且设置有多个。扁平管14是供流体通过的中空状并且扁平状的管,是内部被划分为多个流路的多孔管。扁平管14 也设置有多个。In the heat exchanger main body 16, the round tubes 13 and the flat tubes 14 are provided in multiple layers in one direction (layer direction), and the round tubes 13 and the flat tubes 14 are arranged in the orthogonal direction (row direction) in one direction. Set up multiple columns. In Embodiment 1, the circular tubes 13 are provided in two layers at the upper ends of the fins 15 , and the flat tubes 14 are provided in eight layers below the circular tubes 13 . In addition, the round tubes 13 and the flat tubes 14 are provided in two rows, and are arranged in a staggered manner with respect to the row direction. The circular tube 13 is a hollow and perfectly circular tube through which the fluid passes, and a plurality of them are provided. The flat tube 14 is a hollow and flat tube through which a fluid passes, and is a porous tube whose inside is divided into a plurality of flow paths. A plurality of flat tubes 14 are also provided.

图4是表示本实用新型的实施方式1中的翅片15的侧视图。如图2 和图4所示,翅片15是供圆管13和扁平管14插入的板状的部件,分别平行地配置有多个。翅片15以与圆管13和扁平管14正交的方式而配置。在翅片15形成有圆状贯通孔20和扁平状插入孔21。圆状贯通孔20是供圆管13插入的孔,形成于翅片15的上部。扁平状插入孔21是供扁平管 14插入的梳状的孔,形成于翅片15的下部。4 : is a side view which shows the fin 15 in Embodiment 1 of this invention. As shown in FIGS. 2 and 4 , the fins 15 are plate-shaped members into which the round tubes 13 and the flat tubes 14 are inserted, and a plurality of them are arranged in parallel, respectively. The fins 15 are arranged so as to be orthogonal to the circular tubes 13 and the flat tubes 14 . A circular through hole 20 and a flat insertion hole 21 are formed in the fin 15 . The circular through hole 20 is a hole into which the circular tube 13 is inserted, and is formed in the upper portion of the fin 15 . The flat insertion hole 21 is a comb-shaped hole into which the flat tube 14 is inserted, and is formed in the lower portion of the fin 15.

图5是表示本实用新型的实施方式1中的侧板19的剖视图,是图3 的A-A剖视图。如图2和图5所示,侧板19是将热交换器主体16固定于收纳热交换器主体16的收纳单元(未图示)的板状的部件。侧板19配置于插入有圆管13和扁平管14的翅片15中的热交换器主体16的两端的翅片15的外侧,将第一热交换芯16a与第二热交换芯16b连结。侧板19 例如由铝构成。在侧板19形成有侧圆状孔22和侧扁平状孔23。侧圆状孔22是供圆管13插入的孔,形成于侧板19的上部。侧扁平状孔23是供扁平管14插入的孔,形成于侧圆状孔22的下部。5 : is sectional drawing which shows the side plate 19 in Embodiment 1 of this invention, and is A-A sectional drawing of FIG. 3. FIG. As shown in FIGS. 2 and 5 , the side plate 19 is a plate-shaped member that fixes the heat exchanger body 16 to a storage unit (not shown) in which the heat exchanger body 16 is accommodated. The side plates 19 are arranged outside the fins 15 at both ends of the heat exchanger body 16 among the fins 15 in which the round tubes 13 and the flat tubes 14 are inserted, and connect the first heat exchange core 16a and the second heat exchange core 16b. The side plate 19 is made of aluminum, for example. A side circular hole 22 and a side flat hole 23 are formed in the side plate 19 . The side circular hole 22 is a hole into which the circular tube 13 is inserted, and is formed in the upper portion of the side plate 19 . The side flat hole 23 is a hole into which the flat tube 14 is inserted, and is formed in the lower portion of the side circular hole 22 .

在此,圆管13插入侧圆状孔22而直接被机械式地固定。例如,圆管 13在插入至侧圆状孔22的状态下被扩管,从而圆管13的外周部与侧圆状孔22的内周部密接。扁平管14插入侧扁平状孔23。另外,扁平管14 可以通过钎焊固定于侧板19,也可以不进行钎焊。通常,扁平管14由于扩管困难,因此扁平管14与侧板19不接触。即,侧板19的侧扁平状孔 23的大小比扁平管14的大小大。另外,侧板19在上端部和下端部具有固定部24。固定部24是安装于收纳单元的部分。Here, the circular tube 13 is inserted into the side circular hole 22 and is directly mechanically fixed. For example, the circular pipe 13 is expanded while being inserted into the side circular hole 22, so that the outer peripheral portion of the circular pipe 13 and the inner peripheral portion of the side circular hole 22 are in close contact with each other. The flat tube 14 is inserted into the side flat hole 23 . In addition, the flat tube 14 may be fixed to the side plate 19 by brazing, and may not be brazed. Usually, the flat tubes 14 are not in contact with the side plates 19 because the flat tubes 14 are difficult to expand. That is, the size of the side flat hole 23 of the side plate 19 is larger than the size of the flat tube 14. Moreover, the side plate 19 has the fixing|fixed part 24 in an upper end part and a lower end part. The fixing portion 24 is a portion attached to the storage unit.

图6是表示本实用新型的实施方式1中的扁平管14的图,是从层叠长度方向观察图5的虚线包围的部分的放大图。如图6所示,扁平管14 的短轴方向的长度14a比扁平状插入孔21的短轴方向的长度21a短。另外,扁平状插入孔21的短轴方向的长度21a比侧扁平状孔23的短轴方向的长度23a短。即,短轴方向的尺寸满足14a<23a以及21a<23a的关系。这样,侧板19与扁平管14分离而不接触。另外,如上所述,扁平管14 通过钎焊与翅片15密接。6 : is a figure which shows the flat tube 14 in Embodiment 1 of this invention, and is the enlarged view which looked at the part enclosed by the dotted line of FIG. 5 from the lamination longitudinal direction. As shown in FIG. 6 , the length 14 a in the short-axis direction of the flat tube 14 is shorter than the length 21 a in the short-axis direction of the flat insertion hole 21 . In addition, the length 21 a in the short axis direction of the flat insertion hole 21 is shorter than the length 23 a in the short axis direction of the side flat hole 23 . That is, the dimension in the short axis direction satisfies the relationship of 14a<23a and 21a<23a. In this way, the side plates 19 are separated from the flat tubes 14 without contacting. In addition, as described above, the flat tubes 14 are in close contact with the fins 15 by brazing.

如图2所示,弯管17是将圆管13彼此连接的例如U字状的部件。集管配管18a、18b是与圆管13以及扁平管14连接,并对在圆管13和扁平管14中流动的流体进行分配,使在圆管13以及扁平管14中流动的流体合流的部件。集管配管18a、18b分别与第一热交换芯16a和第二热交换芯16b逐一连接。As shown in FIG. 2 , the elbow 17 is, for example, a U-shaped member that connects the round pipes 13 to each other. The header pipes 18a and 18b are connected to the round tubes 13 and the flat tubes 14, distribute the fluids flowing in the round tubes 13 and the flat tubes 14, and confluence the fluids flowing in the round tubes 13 and the flat tubes 14. . The header pipes 18a and 18b are respectively connected to the first heat exchange core 16a and the second heat exchange core 16b one by one.

图7~图10是表示本实用新型的实施方式1的热交换器50的制造方法的图。接下来,对热交换器50的制造方法进行说明。首先,如图7所示,冲压成型后的翅片15被侧板19夹持并堆叠。接下来,如图8所示,在侧板19的侧圆状孔22和翅片15的圆状贯通孔20插入有圆管13,圆管13与侧板19被机械式地密接。具体而言,通过将圆管13机械式地扩管,从而圆管13的外周部与侧圆状孔22、圆状贯通孔20的内周部密接。7-10 is a figure which shows the manufacturing method of the heat exchanger 50 which concerns on Embodiment 1 of this invention. Next, the manufacturing method of the heat exchanger 50 is demonstrated. First, as shown in FIG. 7 , the stamped fins 15 are sandwiched by the side plates 19 and stacked. Next, as shown in FIG. 8 , the circular tubes 13 are inserted into the side circular holes 22 of the side plates 19 and the circular through holes 20 of the fins 15 , and the circular tubes 13 and the side plates 19 are mechanically closely connected. Specifically, by mechanically expanding the circular pipe 13 , the outer peripheral portion of the circular pipe 13 is in close contact with the inner peripheral portion of the side circular hole 22 and the circular through hole 20 .

然后,在与圆管13密接而固定的翅片15的扁平状插入孔21和侧板 19的侧扁平状孔23插入有扁平管14。而且通过进行炉中钎焊,将圆管 13、扁平管14与翅片15、侧板19进行钎焊。之后,如图10所示,通过手工钎焊弯管17和集管配管18a、18b,从而完成热交换器50。Then, the flat tubes 14 are inserted into the flat insertion holes 21 of the fins 15 and the side flat holes 23 of the side plates 19, which are in close contact with the circular tubes 13 and fixed. Then, by performing furnace brazing, the round tube 13, the flat tube 14, the fins 15, and the side plates 19 are brazed. Then, as shown in FIG. 10, the heat exchanger 50 is completed by brazing the elbow 17 and the header pipes 18a and 18b by hand.

根据本实施方式1,侧板19与圆管13被机械式地固定。因此在固定热交换器主体16与侧板19的基础上,不需要钎焊。因此在制造热交换器 50时,不需要较高的尺寸精度。即,能够削减扁平管14的制造成本。另外,若使圆管13与侧板19之间的间隙扩大,则侧板19的安装容易。这样,能够不设置增加部件等而以低成本容易地将侧板19固定于热交换器主体16。According to the first embodiment, the side plate 19 and the round pipe 13 are mechanically fixed. Therefore, on the basis of fixing the heat exchanger main body 16 and the side plate 19, brazing is not required. Therefore, when manufacturing the heat exchanger 50, high dimensional accuracy is not required. That is, the manufacturing cost of the flat tube 14 can be reduced. In addition, if the gap between the round pipe 13 and the side plate 19 is enlarged, the attachment of the side plate 19 becomes easy. In this way, the side plate 19 can be easily fixed to the heat exchanger main body 16 at low cost without providing additional components or the like.

此外,将圆管13与侧板19机械式地密接,因此不用另外准备部件等,就能够将热交换器主体16与侧板19固定。另外在本实施方式1中,在圆管13被扩管而与翅片15和侧板19密接后,通过进行钎焊,从而能够使圆管13与翅片15的密接性提高。In addition, since the round pipe 13 and the side plate 19 are mechanically in close contact, the heat exchanger main body 16 and the side plate 19 can be fixed without preparing a separate member or the like. In addition, in Embodiment 1, after the round pipe 13 is expanded to be in close contact with the fins 15 and the side plates 19 , the adhesion between the round pipe 13 and the fins 15 can be improved by brazing.

另外,也可以配置有三列以上的热交换芯。实施方式1配置有两列热交换芯,但通过适当地变更热交换芯的列数,能够适合于需要的热交换性能,并且获得与实施方式1同样的效果。另外,也可以在层方向上配置多个热交换芯。即使是该情况也能够起到与实施方式1同样的效果。In addition, three or more rows of heat exchange cores may be arranged. In the first embodiment, two rows of heat exchange cores are arranged, but by appropriately changing the number of rows of the heat exchange cores, it is possible to adapt to the required heat exchange performance and obtain the same effects as those of the first embodiment. In addition, a plurality of heat exchange cores may be arranged in the layer direction. Even in this case, the same effects as those of the first embodiment can be obtained.

另外,也可以构成为,热交换器主体16的层叠长度越长,则圆管13 的数量越多。由此,即使热交换器主体16的层叠长度变长而变重,通过相应地增加的圆管13,也能够分散作用于侧板19的载荷。因此能够使侧板19薄壁化。In addition, the number of the circular tubes 13 may be increased as the lamination length of the heat exchanger main body 16 is longer. Thereby, even if the stacking length of the heat exchanger main body 16 becomes longer and heavier, the load acting on the side plate 19 can be distributed by the corresponding increase in the round pipe 13 . Therefore, the thickness of the side plate 19 can be reduced.

另外,圆管13和扁平管14的配置位置能够适当地变更。例如,圆管 13和扁平管14配置为:扁平管14与送风机的距离比圆管13与送风机的距离短。即,在热交换器50中在风量相对多的部位配置扁平管14,在风量相对少的部位配置圆管13。一般情况下扁平管14的热交换性能比圆管 13的热交换性能高。如本实施方式1那样,即使圆管13的数量增加,扁平管14的数量相对减少,通过在风量多的部位配置扁平管14,也能够抑制热交换性能的降低。In addition, the arrangement positions of the round tubes 13 and the flat tubes 14 can be appropriately changed. For example, the round tube 13 and the flat tube 14 are arranged such that the distance between the flat tube 14 and the blower is shorter than the distance between the round tube 13 and the blower. That is, in the heat exchanger 50 , the flat tubes 14 are arranged at a place where the air volume is relatively large, and the round tubes 13 are arranged at a place where the air volume is relatively small. Generally, the heat exchange performance of the flat tubes 14 is higher than that of the round tubes 13. Even if the number of the round tubes 13 is increased and the number of the flat tubes 14 is relatively decreased as in the first embodiment, the reduction in the heat exchange performance can be suppressed by arranging the flat tubes 14 at a location where the air volume is high.

另外,实施方式1的侧板19的材质为铝。另外,在不产生因电位差引起的腐蚀的环境的情况下,侧板19能够设为不锈钢等其他的材质。另外,即使在发生因电位差引起的腐蚀的环境的情况下,通过涂装等对侧板 19的表面进行绝缘,从而也能够使用铝以外的材质作为侧板19。由此,能够使侧板19薄壁化。In addition, the material of the side plate 19 of Embodiment 1 is aluminum. In addition, the side plate 19 can be made of other materials, such as stainless steel, in the environment where corrosion by potential difference does not generate|occur|produce. In addition, even in an environment where corrosion due to a potential difference occurs, the surface of the side plate 19 can be insulated by painting or the like, so that a material other than aluminum can be used as the side plate 19. Thereby, the thickness of the side plate 19 can be reduced.

另外,也可以在圆管13、扁平管14与翅片15进行炉中钎焊时,一并对弯管17和集管配管18a、18b钎焊。实施方式1是在圆管13、扁平管 14与翅片15进行炉中钎焊后,手动对弯管17和集管配管18a、18b进行钎焊。通过在圆管13、扁平管14与翅片15进行炉中钎焊时,一并对弯管17和集管配管18a、18b进行钎焊,从而能够削减加工成本并且获得与实施方式1同样的效果。In addition, when the round tube 13, the flat tube 14, and the fins 15 are brazed in the furnace, the elbow 17 and the header pipes 18a and 18b may be brazed together. In the first embodiment, after the round tube 13, the flat tube 14 and the fins 15 are furnace brazed, the elbow 17 and the header pipes 18a and 18b are manually brazed. When the round tubes 13, the flat tubes 14, and the fins 15 are furnace brazed, the elbows 17 and the header pipes 18a and 18b are brazed together, so that the processing cost can be reduced and the same as the first embodiment can be obtained. Effect.

此外,也可以在将扁平管14插入至翅片15后,将圆管13插入翅片 15并进行扩管。实施方式1是在将圆管13插入翅片15并进行扩管后,将扁平管14插入翅片15进行炉中钎焊。与此相对,首先,将扁平管14 插入翅片15,之后将圆管13插入翅片15并进行扩管,并进行炉中钎焊,从而使圆管13与翅片15密接。这样,即使热交换器50的制造工序改变,也起到与实施方式1同样的效果。Alternatively, after the flat tubes 14 are inserted into the fins 15, the round tubes 13 may be inserted into the fins 15 and expanded. In Embodiment 1, after inserting the round tube 13 into the fins 15 and expanding the tube, the flat tubes 14 are inserted into the fins 15 and furnace brazing is performed. On the other hand, first, the flat tubes 14 are inserted into the fins 15 , and then the circular tubes 13 are inserted into the fins 15 , expanded, and furnace brazed, whereby the circular tubes 13 and the fins 15 are brought into close contact. In this way, even if the manufacturing process of the heat exchanger 50 is changed, the same effects as those of the first embodiment can be obtained.

实施方式2Embodiment 2

图11是表示本实用新型的实施方式2中的侧板26a、26b的侧视图。本实施方式2与实施方式1的不同点在于:侧板26a、26b设置于热交换芯的每列。实施方式1的一块侧板19将两列热交换芯连结。本实施方式 2如图11所示,在两个热交换芯分别配置有侧板26a、26b。两个侧板26a、 26b由连结部25连结。连结部25通过螺钉27旋合而将两个侧板19连结。这样,即使侧板26a、26b设置于每列,也能够获得与实施方式1同样的效果。另外,两个侧板26a、26b可以通过螺钉紧固连结,也可以通过铆接等其他机械式的接合连结,也可以通过钎焊等冶金接合连结。Fig. 11 is a side view showing side plates 26a and 26b in Embodiment 2 of the present invention. The difference between the second embodiment and the first embodiment is that the side plates 26a and 26b are provided in each row of the heat exchange cores. One side plate 19 of Embodiment 1 connects two rows of heat exchange cores. In the second embodiment, as shown in Fig. 11 , side plates 26a and 26b are arranged on the two heat exchange cores, respectively. The two side plates 26a and 26b are connected by the connecting portion 25 . The connection portion 25 connects the two side plates 19 by screwing the screws 27 . In this way, even if the side plates 26a and 26b are provided in each row, the same effect as that of the first embodiment can be obtained. In addition, the two side plates 26a and 26b may be connected by screw fastening, may be connected by other mechanical bonding such as caulking, or may be connected by metallurgical bonding such as brazing.

实施方式3Embodiment 3

图12是表示本实用新型的实施方式3中的侧板19的侧视图。如图 12所示,本实施方式3与实施方式1的不同点在于:圆管28是椭圆形状。实施方式1的圆管13是正圆状的管。如本实施方式3那样,圆管28是椭圆形状,从而在内部流动的流体的量增加,热交换性能提高,并且起到与实施方式1同样的效果。FIG. 12 is a side view showing the side plate 19 in Embodiment 3 of the present invention. As shown in FIG. 12 , the third embodiment is different from the first embodiment in that the circular tube 28 is elliptical. The circular tube 13 of Embodiment 1 is a perfectly circular tube. As in the third embodiment, the circular tube 28 has an elliptical shape, so that the amount of the fluid flowing inside increases and the heat exchange performance is improved, and the same effects as those of the first embodiment are obtained.

附图标记说明Description of reference numerals

1…压缩机;2…流路切换部;3…室外热交换器;4…减压器;5…室内热交换器;6…制冷剂配管;7…室内机;8…室外机;9…气体侧内外连接阀;10…液体侧内外连接阀;11…室外送风机;12…室内送风机;13…圆管;14…扁平管;14a…长度;15…翅片;16…热交换器主体;16a…第一热交换芯;16b…第二热交换芯;17…弯管;18a、18b…集管配管;19…侧板;20…圆状贯通孔;21…扁平状插入孔;21a…长度;22…侧圆状孔; 23…侧扁平状孔;23a…长度;24…固定部;25…连结部;26a、26b…侧板;27…螺钉;28…圆管;50…热交换器;100…空调机。1...compressor; 2...flow switching unit; 3...outdoor heat exchanger; 4...decompressor; 5...indoor heat exchanger; 6...refrigerant piping; 7...indoor unit; 8...outdoor unit; 9... Gas side internal and external connection valve; 10...liquid side internal and external connection valve; 11...outdoor blower; 12...indoor blower; 13...round pipe; 14...flat pipe; 14a...length; 15...fin; 16...heat exchanger body; 16a...First heat exchange core; 16b...Second heat exchange core; 17...Bend pipe; 18a, 18b...Header piping; 19...Side plate; 20...Circular through hole; 21...Flat insertion hole; 21a... Length; 22...Side circular hole; 23...Side flat hole; 23a...Length; 24...Fixing part; 25...Connecting part; 26a, 26b...Side plate; 27...Screw; 100 ... air conditioners.

Claims (12)

1.一种热交换器,其特征在于,具备:1. A heat exchanger, characterized in that it has: 热交换器主体,其具有多个翅片和供流体通过的中空状的圆管及扁平管;和a heat exchanger body having a plurality of fins and hollow circular and flat tubes through which fluids pass; and 侧板,其设置于多个所述翅片的两端,形成有供所述圆管插入的侧圆状孔,a side plate, which is arranged at both ends of the plurality of fins, and is formed with a side circular hole into which the circular tube is inserted, 所述圆管机械式地固定于所述侧板的所述侧圆状孔,The circular tube is mechanically fixed to the side circular hole of the side plate, 在所述侧板形成有供所述扁平管插入的侧扁平状孔,A side flat hole into which the flat tube is inserted is formed in the side plate, 在所述翅片形成有供所述扁平管插入的扁平状插入孔,A flat insertion hole into which the flat tube is inserted is formed in the fin, 所述扁平管的短轴方向的长度和所述扁平状插入孔的短轴方向的长度比所述侧扁平状孔的短轴方向的长度短,The length in the short axis direction of the flat tube and the length in the short axis direction of the flat insertion hole are shorter than the length in the short axis direction of the side flat hole, 所述侧板与所述扁平管分离。The side plates are separated from the flat tubes. 2.根据权利要求1所述的热交换器,其特征在于,2. The heat exchanger of claim 1, wherein: 所述侧板与所述扁平管不接触。The side plates are not in contact with the flat tubes. 3.根据权利要求2所述的热交换器,其特征在于,3. The heat exchanger of claim 2, wherein: 所述侧板的所述侧扁平状孔的大小比所述扁平管的大小大。The size of the side flat hole of the side plate is larger than the size of the flat tube. 4.根据权利要求1~3中的任一项所述的热交换器,其特征在于,4. The heat exchanger according to any one of claims 1 to 3, wherein 所述圆管通过扩管而固定于所述侧板的所述侧圆状孔。The circular pipe is fixed to the side circular hole of the side plate by expanding the pipe. 5.根据权利要求1~3中的任一项所述的热交换器,其特征在于,5. The heat exchanger according to any one of claims 1 to 3, wherein 所述圆管和所述扁平管具有与所述翅片密接的钎焊部。The round tube and the flat tube have brazing portions that are in close contact with the fins. 6.根据权利要求1~3中的任一项所述的热交换器,其特征在于,6. The heat exchanger according to any one of claims 1 to 3, wherein 所述扁平管是内部被划分为多个流路的多孔管。The flat tube is a porous tube whose interior is divided into a plurality of flow paths. 7.根据权利要求1~3中的任一项所述的热交换器,其特征在于,7. The heat exchanger according to any one of claims 1 to 3, wherein 所述热交换器主体沿层方向的正交方向设置有多列所述圆管和所述扁平管。The heat exchanger main body is provided with a plurality of rows of the circular tubes and the flat tubes in a direction orthogonal to the layer direction. 8.根据权利要求1~3中的任一项所述的热交换器,其特征在于,8. The heat exchanger according to any one of claims 1 to 3, wherein 所述圆管设置于层方向的端部。The circular tube is provided at the end portion in the layer direction. 9.根据权利要求8所述的热交换器,其特征在于,9. The heat exchanger of claim 8, wherein: 所述侧板设置于每列。The side plates are arranged in each row. 10.根据权利要求1~3中的任一项所述的热交换器,其特征在于,10. The heat exchanger according to any one of claims 1 to 3, wherein 所述圆管是椭圆形状。The circular tube is elliptical in shape. 11.根据权利要求1~3中的任一项所述的热交换器,其特征在于,11. The heat exchanger according to any one of claims 1 to 3, wherein 所述侧板由铝或不锈钢构成。The side panels are constructed of aluminum or stainless steel. 12.一种空调机,其特征在于,12. An air conditioner, characterized in that: 具备将压缩机、室外热交换器、减压器以及室内热交换器通过制冷剂配管连接的制冷剂回路,It includes a refrigerant circuit connecting a compressor, an outdoor heat exchanger, a decompressor, and an indoor heat exchanger through refrigerant piping, 使用权利要求1~11中的任一项所述的热交换器作为所述室外热交换器或者所述室内热交换器。The heat exchanger according to any one of claims 1 to 11 is used as the outdoor heat exchanger or the indoor heat exchanger.
CN201790001761.6U 2017-07-28 2017-07-28 Heat Exchangers and Air Conditioners Expired - Fee Related CN211926198U (en)

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