CN211811841U - A high-sealing star discharger - Google Patents
A high-sealing star discharger Download PDFInfo
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- CN211811841U CN211811841U CN202020244982.XU CN202020244982U CN211811841U CN 211811841 U CN211811841 U CN 211811841U CN 202020244982 U CN202020244982 U CN 202020244982U CN 211811841 U CN211811841 U CN 211811841U
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Abstract
Description
技术领域technical field
本实用新型涉及一种卸料器,具体涉及一种高密封性的星型卸料器。The utility model relates to an unloader, in particular to a star-shaped unloader with high sealing performance.
背景技术Background technique
星型卸料器又称旋转给料器,星型卸料器由带有数片叶片的转子叶轮、壳体、减速机及密封件组成。主要安装于除尘器的灰斗排灰,也广泛用于化工、冶金、矿山、机械、电力、粮食等行业的给料卸灰系统的卸料装置。具有结构简单、使用方便、易操作、运转平稳、耗电量低、噪音小、使用寿命长等优点。但其同时存在着漏粉的污染情况等弊端,星型卸料器在使用一段时间后由于转子不停的旋转,粉料会从卸料器内部缝隙处漏出来。因粉料属于颗粒物,在设备运转时会磨损密封用的盘根造成漏粉。常见星型卸料器的内部结构如图1所示,卸料器长时间运行粉料会在图1中所示A位置箭头方向向着密封盘根5处流动,造成漏粉。由于图1中转子支撑盖3与转子叶轮2存在过大间隙无法进行调整。在实际运行中应根据漏粉情况,维护人员要定期对密封盘根压盖4进行压紧。当内部粉料压力过大时物料卸漏严重无法控制,更无法做到精确计量。The star unloader is also called a rotary feeder. The star unloader consists of a rotor impeller with several blades, a casing, a reducer and a seal. It is mainly installed in the ash hopper of the dust collector, and is also widely used in the unloading device of the feeding and unloading system in the chemical industry, metallurgy, mining, machinery, electric power, grain and other industries. It has the advantages of simple structure, convenient use, easy operation, stable operation, low power consumption, low noise and long service life. However, it also has disadvantages such as leakage of powder and pollution. After the star-shaped unloader is used for a period of time, due to the continuous rotation of the rotor, the powder will leak from the internal gap of the unloader. Because the powder is a particulate matter, the packing used for sealing will be worn during the operation of the equipment, resulting in powder leakage. The internal structure of a common star unloader is shown in Figure 1. When the unloader runs for a long time, the powder will flow toward the sealing packing 5 in the direction of the arrow at the A position shown in Figure 1, resulting in powder leakage. Due to the excessive clearance between the
实用新型内容Utility model content
本实用新型为了克服以上技术的不足,提供了一种高密封性的星型卸料器。In order to overcome the deficiencies of the above technologies, the utility model provides a star-shaped discharger with high sealing performance.
本实用新型克服其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to overcome its technical problems is:
一种高密封性的星型卸料器,包括壳体,壳体内设有绕转轴转动的转子叶轮,转轴的外部套设有轴套,壳体的两侧各设有转子支撑盖、密封盘根压盖和密封盘根,其中,转子支撑盖固定在壳体上,密封盘根套设在轴套上,密封盘根压盖穿过轴套且靠近转子叶轮的一端与密封盘根接触,壳体的两侧还各设有一块可调衬板,所述可调衬板套设在密封盘根上且其外边沿与壳体的内壁密封接触,可调衬板位于转子支撑盖与转子叶轮之间且可在转子支撑盖与转子叶轮之间的间隙内沿转子叶轮的轴向移动。A high-sealing star-shaped unloader, comprising a casing, a rotor impeller rotating around a rotating shaft is arranged in the casing, a shaft sleeve is sleeved on the outside of the rotating shaft, and a rotor support cover and a sealing disc are arranged on both sides of the casing. A root gland and a sealing packing, wherein the rotor support cover is fixed on the casing, the sealing packing is sleeved on the shaft sleeve, and the sealing packing gland passes through the shaft sleeve and is in contact with the sealing packing at one end close to the rotor impeller, There is also an adjustable lining plate on both sides of the casing. The adjustable lining plate is sleeved on the sealing packing and its outer edge is in sealing contact with the inner wall of the casing. The adjustable lining plate is located between the rotor support cover and the rotor impeller. and can move in the axial direction of the rotor impeller in the gap between the rotor support cover and the rotor impeller.
进一步地,每个转子支撑盖上设有至少一个间隙调节螺栓,所述间隙调节螺栓的一端穿过转子支撑盖后与可调衬板固定连接,通过调节间隙调节螺栓使间隙调节螺栓的另一端在转子支撑盖内移动从而带动可调衬板沿转子叶轮的轴向移动。Further, each rotor support cover is provided with at least one clearance adjustment bolt, one end of the clearance adjustment bolt passes through the rotor support cover and is fixedly connected to the adjustable lining plate, and the other end of the clearance adjustment bolt is adjusted by adjusting the clearance adjustment bolt. It moves in the rotor support cover to drive the adjustable lining plate to move in the axial direction of the rotor impeller.
进一步地,每个转子支撑盖上设有至少两个间隙调节螺栓,该至少两个间隙调节螺栓沿转子支撑盖的圆周方向均布环绕分布;进一步地,优选每个转子支撑盖上设有三个间隙调节螺栓。Further, each rotor support cover is provided with at least two clearance adjustment bolts, and the at least two clearance adjustment bolts are evenly distributed around the circumferential direction of the rotor support cover; further, preferably, each rotor support cover is provided with three Clearance adjustment bolt.
进一步地,所述密封盘根靠近转子叶轮的一端与转子叶轮密封接触,防止粉料向密封盘根与轴套之间流动。Further, one end of the sealing packing close to the rotor impeller is in sealing contact with the rotor impeller to prevent the powder from flowing between the sealing packing and the shaft sleeve.
进一步地,所述密封盘根与可调衬板接触的面为倾斜面且设其为倾斜面一、可调衬板与密封盘根接触的一面也为倾斜面且设其为倾斜面二,所述倾斜面一与倾斜面二的倾斜角度相同但方向相反。将密封盘根与可调衬板接触的面设计为倾斜面,可以使得密封盘根与转子叶轮之间密封效果更好。Further, the contact surface of the sealing packing and the adjustable lining plate is an inclined surface and is set as the
进一步地,所述密封盘根靠近转子叶轮一端的直径小于远离转子叶轮一端的直径。将密封盘根直径小的一端与转子叶轮密封接触,既可以保证密封盘根与转子叶轮之间的密封性,又不会造成密封盘根与转子叶轮之间的摩擦力太大。Further, the diameter of the end of the sealing packing close to the rotor impeller is smaller than the diameter of the end away from the rotor impeller. The small diameter end of the sealing packing is in sealing contact with the rotor impeller, which can not only ensure the tightness between the sealing packing and the rotor impeller, but also will not cause too much friction between the sealing packing and the rotor impeller.
进一步地,每个可调衬板的下部内壁上设有排料槽,因为本实用新型改进之后的卸料器虽然极大部分的物料会经过转子叶轮卸料,但仍有可能会有极小粉末会沿着可调衬板与转子叶轮之间的间隙往下流,故设置排料槽,使得所述极小粉末沿着排料槽流入卸料器下方的设备内。Further, a discharge chute is arranged on the lower inner wall of each adjustable lining plate, because although a large part of the material of the improved discharger of the present invention will be discharged through the rotor impeller, there may still be a very small amount of material. The powder will flow down along the gap between the adjustable lining plate and the rotor impeller, so a discharge chute is provided, so that the extremely small powder flows into the equipment below the unloader along the discharge chute.
进一步地,所述排料槽为扇形,且该扇形所对应的弧长为可调衬板的圆周长的1/8-1/4,进一步优选为优选1/6。Further, the discharge chute is fan-shaped, and the arc length corresponding to the fan-shaped is 1/8-1/4 of the circumference of the adjustable liner, more preferably 1/6.
进一步地,每个可调衬板的外边沿上设有密封圈,防止粉末从壳体缝隙处流出。Further, a sealing ring is provided on the outer edge of each adjustable lining plate to prevent powder from flowing out of the gap of the casing.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
本实用新型的卸料器通过在转子支撑盖与转子叶轮之间增加一块可调衬板,使得可调衬板与转子叶轮之间的间隙可调,可以适用于不同颗粒大小的物料卸料,有效控制了漏粉情况,提升了卸料器下料量的精度和锁风效果。By adding an adjustable lining plate between the rotor support cover and the rotor impeller, the unloader of the utility model can adjust the gap between the adjustable lining plate and the rotor impeller, and can be suitable for discharging materials with different particle sizes. Effectively control the leakage of powder, improve the accuracy of the unloader and the air lock effect.
附图说明Description of drawings
图1为现有的星型卸料器的内部结构示意图。FIG. 1 is a schematic diagram of the internal structure of a conventional star discharger.
图2为本实用新型实施例所述的星型卸料器的内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the star discharger according to the embodiment of the present utility model.
图3为本实用新型实施例所述可调衬板的主视结构示意图。FIG. 3 is a schematic front view of the structure of the adjustable liner according to the embodiment of the present utility model.
图中,1、壳体,2、转子叶轮,3、转子支撑盖,4、密封盘根压盖,5、密封盘根,6、转轴,7、轴套,8、可调衬板,9、间隙调节螺栓,10、排料槽,11、密封圈。In the figure, 1. Shell, 2. Rotor impeller, 3. Rotor support cover, 4. Sealing packing gland, 5. Sealing packing, 6. Rotating shaft, 7. Shaft sleeve, 8. Adjustable liner, 9 , Clearance adjustment bolt, 10, discharge chute, 11, sealing ring.
具体实施方式Detailed ways
为了便于本领域人员更好的理解本实用新型,下面结合附图和具体实施例对本实用新型做进一步详细说明,下述仅是示例性的不限定本实用新型的保护范围。In order to facilitate those skilled in the art to better understand the present utility model, the present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1所示,一种高密封性的星型卸料器,包括壳体1,壳体内设有绕转轴6转动的转子叶轮2,所述转轴6通过减速机带动转动,转轴6的外部套设有轴套7,壳体的两侧各设有转子支撑盖3、密封盘根压盖4和密封盘根5,其中,转子支撑盖3固定在壳体1上,密封盘根5套设在轴套7上,密封盘根压盖4穿过轴套7且靠近转子叶轮2的一端与密封盘根5接触。As shown in FIG. 1, a high-sealing star discharger includes a
本实施例改进最大的地方在于,如图2所示,壳体的两侧还各设有一块可调衬板8,且转子支撑盖3、密封盘根压盖4和密封盘根5的结构均有改动;其中,可调衬板8为圆环状,所述可调衬板8套设在密封盘根5上且其外边沿与壳体1的内壁密封接触,可调衬板8位于转子支撑盖3与转子叶轮2之间且可在转子支撑盖3与转子叶轮2之间的间隙内沿转子叶轮2的轴向移动,以便根据物料颗粒大小调节可调衬板8与转子叶轮2之间的间隙;现有技术中,转子支撑盖3整体为圆环状且与密封盘根5接触连接,改进之后,转子支撑盖3中心的圆孔直径增大,不再与密封盘根5接触。The biggest improvement of this embodiment is that, as shown in FIG. 2 , an adjustable lining plate 8 is provided on both sides of the casing, and the structure of the
本实施例中,每个转子支撑盖3上设有至少一个间隙调节螺栓9,通过间隙调节螺栓9来调节可调衬板8与转子叶轮2之间的间隙,进一步地,每个转子支撑盖3上设有至少两个间隙调节螺栓9,本实施例优选每个转子支撑盖3上设有三个间隙调节螺栓9,所述三个间隙调节螺栓9沿转子支撑盖3的圆周方向均布环绕分布,所述间隙调节螺栓9的一端穿过转子支撑盖3后与可调衬板8固定连接。In this embodiment, each
本实施例优选地,所述密封盘根5靠近转子叶轮2的一端与转子叶轮2密封接触,装配时或者正常运行时,都可以进行适当的间隙调整;其中,所述密封盘根5是 固定不动的,转子叶轮2通过在转轴6的带动下转动,也就是密封盘根5与转子叶轮2为摩擦接触,防止粉料向密封盘根5与轴套7之间流动。In this embodiment, preferably, one end of the
本实施例优选地,所述密封盘根5与可调衬板8接触的面为倾斜面且设其为倾斜面一、可调衬板8与密封盘根5接触的一面也为倾斜面且设其为倾斜面二,所述倾斜面一与倾斜面二的倾斜角度相同但方向相反;进一步地,所述密封盘根5靠近转子叶轮2一端的直径小于远离转子叶轮2一端的直径。In this embodiment, preferably, the surface of the sealing packing 5 in contact with the adjustable lining plate 8 is an inclined surface and is set as the
进一步优选地,每个可调衬板8的下部内壁上设有排料槽10,优选排料槽10位于可调衬板8的正下部,如图2和3所示;进一步地,所述排料槽10为扇形,且该扇形所对应的弧长为可调衬板8的圆周长的1/8-1/4,本实施例优选1/6。Further preferably, a
进一步优选地,每个可调衬板8的外边沿上设有密封圈11,优选所述密封圈为O形密封圈。Further preferably, a sealing
本实施例所述的高密封性的星型卸料器的工作原理:The working principle of the high-tightness star discharger described in this embodiment:
根据物料颗粒大小,通过间隙调节螺栓9调节可调衬板8与转子叶轮2之间的间隙,例如,比较细的粉末间隙调整在0.5mm左右或者更小,这样既不影响转子叶轮2转动,又能阻挡大于0.5mm的粉末颗粒进入可调衬板8与转子叶轮2之间的间隙,使得极大部分的物料经过转子叶轮2卸料,但可能仍有极小部分的粉末会沿着0.5mm的间隙向下流,沿着间隙向下流的粉末再通过排料槽10流入卸料器下方的设备内。本实施例所述的卸料器使得漏粉情况得到了有效控制,提升了卸料器下料量的精度;且该改进后的卸料器用在除尘器或负压设备管道时,其锁风效果得到很大提升。According to the size of the material particles, the gap between the adjustable lining plate 8 and the rotor impeller 2 is adjusted through the gap adjustment bolt 9. For example, the finer powder gap is adjusted to be about 0.5mm or less, so that the rotation of the rotor impeller 2 will not be affected. It can also prevent powder particles larger than 0.5mm from entering the gap between the adjustable lining plate 8 and the rotor impeller 2, so that a large part of the material is discharged through the rotor impeller 2, but there may still be a very small part of the powder along the 0.5 mm. The gap of mm flows down, and the powder flowing down along the gap flows into the equipment below the unloader through the
以上仅描述了本实用新型的基本原理和优选实施方式,本领域人员可以根据上述描述做出许多变化和改进,这些变化和改进应该属于本实用新型的保护范围。The above only describes the basic principles and preferred embodiments of the present invention, and those skilled in the art can make many changes and improvements based on the above description, and these changes and improvements should belong to the protection scope of the present invention.
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| CN116081312A (en) * | 2022-04-20 | 2023-05-09 | 湖南探索机械科技有限公司 | a rotary valve |
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| CN116081312A (en) * | 2022-04-20 | 2023-05-09 | 湖南探索机械科技有限公司 | a rotary valve |
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Address after: No. 1000, Haihe Road, Dushangang Town, Pinghu City, Jiaxing City, Zhejiang Province 314000 Patentee after: Jason New Materials Co.,Ltd. Country or region after: China Address before: No. 1000 Haihe Road, Dushangang Town, Pinghu City, Jiaxing City, Zhejiang Province, 311121 Patentee before: Jason Plasterboard (Jiaxing) Co.,Ltd. Country or region before: China |
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