CN211819903U - Oil-free screw refrigerating compressor for injecting and isolating lubricating oil - Google Patents
Oil-free screw refrigerating compressor for injecting and isolating lubricating oil Download PDFInfo
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- CN211819903U CN211819903U CN202020136423.7U CN202020136423U CN211819903U CN 211819903 U CN211819903 U CN 211819903U CN 202020136423 U CN202020136423 U CN 202020136423U CN 211819903 U CN211819903 U CN 211819903U
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 28
- 238000005057 refrigeration Methods 0.000 claims abstract description 25
- 238000002955 isolation Methods 0.000 claims abstract description 14
- 230000013011 mating Effects 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 abstract description 3
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
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Abstract
本实用新型公开了一种喷气隔离润滑油的无油螺杆制冷压缩机,包括两端有吸气端盖与排气端盖的机体,置于机体内的一对啮合的阴阳转子,连接阴阳转子的吸气端盖、排气端盖的孔口内表面近机体位置径向分别有端盖凹槽,端盖凹槽的外侧轴向分别有与对应的端盖凹槽连通的未贯穿的喷气出口通道与喷气入口通道;阴阳转子的吸气端及排气端的主轴上径向分别有主轴凹槽;阴阳转子的吸气端以及排气端的喷气出口通道与吸气端喷气入口通道分别经由对应的端盖凹槽、主轴凹槽联通,从而形成高压气体隔离带,以阻止阴阳转子的主轴与端盖配合面之间的润滑油进入机体。本实用新型利用高压气体喷射进入隔离通道形成隔离带,防止主轴与端盖配合面之间的润滑油进入机体。
The utility model discloses an oil-free screw refrigeration compressor for jetting and isolating lubricating oil. There are end cap grooves on the inner surfaces of the orifices of the suction end caps and the exhaust end caps in the radial direction near the body, and the outer side of the end cap grooves has a non-penetrating jet outlet that communicates with the corresponding end cap grooves. Channel and air inlet channel; the main shafts of the suction end and the exhaust end of the male and female rotors are radially provided with main shaft grooves; The groove of the end cover and the groove of the main shaft are connected to form a high-pressure gas isolation belt to prevent the lubricating oil between the main shaft of the male and female rotors and the mating surface of the end cover from entering the body. The utility model utilizes high-pressure gas to be injected into the isolation channel to form an isolation belt, so as to prevent the lubricating oil between the main shaft and the mating surface of the end cover from entering the body.
Description
技术领域technical field
本实用新型涉及制冷空调技术领域,具体涉及喷气隔离润滑油的无油螺杆制冷压缩机。The utility model relates to the technical field of refrigeration and air conditioning, in particular to an oil-free screw refrigeration compressor with jet-separated lubricating oil.
背景技术Background technique
螺杆制冷压缩机广泛应用于制冷系统,现有的螺杆制冷压缩机需要润滑油润滑阴、阳转子啮合面,以及阴、阳转子与气缸内表面,润滑油随气体排出压缩机进入换热器形成油膜,造成热阻增大,传热性能下降,传热温差增大,制冷压缩机的压比增加,耗功增加,制冷系统的性能下降,目前的无油润滑螺杆制冷压缩机,润滑油不直接喷入机体,但是阴阳转子的主轴通过齿轮啮合,齿轮箱需要润滑油,阴阳转子的主轴伸出机体、吸排气端盖处配合间隙,润滑油可能进入机体。因此,开发隔离润滑油机构,以有效阻止润滑油进入机体,提高制冷系统的性能,很有必要。Screw refrigeration compressors are widely used in refrigeration systems. Existing screw refrigeration compressors require lubricating oil to lubricate the meshing surfaces of the female and male rotors, as well as the inner surfaces of the female and male rotors and the cylinder. The lubricating oil is discharged from the compressor with the gas and enters the heat exchanger. oil film, resulting in increased thermal resistance, decreased heat transfer performance, increased heat transfer temperature difference, increased pressure ratio of the refrigeration compressor, increased power consumption, and decreased performance of the refrigeration system. It is directly sprayed into the body, but the main shafts of the yin and yang rotors are meshed by gears, and the gear box needs lubricating oil. Therefore, it is necessary to develop an isolation lubricating oil mechanism to effectively prevent lubricating oil from entering the body and improve the performance of the refrigeration system.
实用新型内容Utility model content
本实用新型的目的是针对现有技术中存在的技术缺陷,提供一种制冷技术领域用喷气隔离润滑油的无油螺杆制冷压缩机,以防止润滑油进入螺杆制冷压缩机机体,实现制冷系统的性能提高,节约能源。The purpose of this utility model is to aim at the technical defects existing in the prior art, to provide an oil-free screw refrigeration compressor in the refrigeration technology field that uses jet to isolate lubricating oil, so as to prevent the lubricating oil from entering the screw refrigeration compressor body and realize the refrigeration system. Improve performance and save energy.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种喷气隔离润滑油的无油螺杆制冷压缩机,包括两端有吸气端盖与排气端盖的机体,置于机体内的一对啮合的阴阳转子,连接阴阳转子的吸气端盖、排气端盖的孔口内表面近机体位置径向分别有端盖凹槽,端盖凹槽的外侧轴向分别有与对应的端盖凹槽连通的未贯穿的喷气出口通道与喷气入口通道;阴阳转子的吸气端及排气端的主轴上径向分别有主轴凹槽;阴阳转子的吸气端以及排气端的喷气出口通道与吸气端喷气入口通道分别经由对应的端盖凹槽、主轴凹槽联通形成气流通道,实现经喷气入口通道引入高压气体后再由喷气出口通道排出,在气流通道形成高压气体隔离带,阻止阴阳转子的主轴与吸气端盖、排气端盖的配合面之间的润滑油进入机体。An oil-free screw refrigeration compressor with jet isolation of lubricating oil, comprising a body with suction end caps and exhaust end caps at both ends, a pair of meshing yin and yang rotors placed in the body, and a suction end cap connected to the yin and yang rotors . The inner surface of the orifice of the exhaust end cover is radially provided with end cover grooves near the body position, and the outer side of the end cover grooves is axially provided with a non-penetrating jet outlet channel and a jet inlet channel that communicate with the corresponding end cover grooves. ; The main shafts of the suction end and the exhaust end of the yin and yang rotors are radially provided with main shaft grooves; The main shaft grooves are connected to form an air flow channel, so that high-pressure gas is introduced through the jet inlet channel and then discharged from the jet outlet channel, and a high-pressure gas isolation belt is formed in the air flow channel to prevent the main shaft of the yin and yang rotor from cooperating with the suction end cover and the exhaust end cover The lubricating oil between the surfaces enters the body.
其中,所述吸气端盖与排气端盖上的喷气入口通道的外侧分别与对应的一个喷气接管的喷嘴出口连接,并分别与压缩机的排气管出口连接。Wherein, the outside of the air inlet channel on the suction end cover and the exhaust end cover are respectively connected with the nozzle outlet of a corresponding air injection nozzle, and are respectively connected with the outlet of the exhaust pipe of the compressor.
其中,所述机体为倒置的8字形,两端分别与吸气端盖、排气端盖通过密封垫片和螺栓密封配合连接。Wherein, the body is in the shape of an inverted figure of 8, and the two ends are respectively connected with the suction end cover and the exhaust end cover through sealing gaskets and bolts.
其中,倒置的8字形的所述吸气端盖的两个中心分别开设阴转子主轴吸气端穿过的孔口、阳转子主轴吸气端穿过的孔口。Wherein, the two centers of the inverted 8-shaped suction end cover are respectively provided with an orifice through which the suction end of the female rotor main shaft passes, and an orifice through which the suction end of the male rotor main shaft passes.
其中,所述机体靠近吸气端盖的壳体一侧开设的吸气孔口与进气管连接,所述机体靠近排气端盖的壳体一侧开设的排气孔口与排气管连接,所述吸气孔口、排气孔口平行布置且轴线与阴阳转子轴线垂直。Wherein, the suction port opened on the side of the casing close to the suction end cover of the body is connected with the intake pipe, and the exhaust port opened on the side of the casing close to the exhaust end cover is connected with the exhaust pipe , the suction orifices and the exhaust orifices are arranged in parallel and the axis is perpendicular to the axis of the male and female rotors.
其中,所述阴阳转子的吸气端的喷气出口通道的出口分别与扩压器的引射入口连接,所述扩压器的出口与冷凝器的入口连接。Wherein, the outlets of the air jet outlet channels of the suction ends of the male and female rotors are respectively connected with the ejection inlets of the diffuser, and the outlets of the diffuser are connected with the inlet of the condenser.
其中,所述阴阳转子的阳转子的主轴吸气端伸出吸气端盖。Wherein, the suction end of the main shaft of the male rotor of the yin-yang rotor extends out of the suction end cover.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型的喷气隔离润滑油的无油螺杆制冷压缩机,利用高压气体喷射进入隔离通道,通道内的高压气体形成隔离带,防止主轴与端盖配合面之间的润滑油进入机体,减少换热器的传热热阻,实现换热器高效的传热,提高制冷系统的性能,节约能源,保护环境。The oil-free screw refrigeration compressor of the utility model jetting and isolating lubricating oil utilizes high-pressure gas to be injected into the isolation channel, and the high-pressure gas in the channel forms an isolation belt, preventing the lubricating oil between the main shaft and the end cover mating surface from entering the body, reducing replacement The heat transfer resistance of the heat exchanger realizes the efficient heat transfer of the heat exchanger, improves the performance of the refrigeration system, saves energy and protects the environment.
附图说明Description of drawings
图1所示为本实用新型的喷气隔离润滑油的无油螺杆制冷压缩机的示意图;Fig. 1 is the schematic diagram of the oil-free screw refrigeration compressor of jet isolation lubricating oil of the present invention;
图2所示为图1的右视图。FIG. 2 is a right side view of FIG. 1 .
具体实施方式Detailed ways
以下结合附图和具体实施例对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本实用新型喷气隔离润滑油的无油螺杆制冷压缩机,包括:As shown in Figure 1, the oil-free screw refrigeration compressor of the present utility model jetting and isolating lubricating oil comprises:
进气管1、机体2、阳转子3、排气端盖4、阳转子排气端喷气出口通道5、阳转子排气端主轴6、阳转子排气端喷气接管7、阳转子排气端主轴凹槽8(环形槽,形成在排气端主轴外表面)、阳转子排气端喷气入口通道9、排气管10、阳转子吸气端喷气入口通道11、阳转子吸气端主轴凹槽12(环形槽,形成在吸气端主轴外表面)、阳转子吸气端喷气接管13、阳转子主轴吸气端14、阳转子吸气端喷气出口通道15、吸气端盖16、阴转子主轴吸气端17、阴转子吸气端喷气接管18、阴转子吸气端喷气出口通道19、阳转子排气端盖凹槽20(环形槽,形成在排气端盖孔口内壁上)、阳转子吸气端盖凹槽21(环形槽,形成在吸气端盖孔口内壁上),其中排气以及吸气端盖上的凹槽与阴阳转子的主轴上外表面上所形成的同侧的凹槽同轴心布置,且主轴上的凹槽在端盖上的凹槽的内侧,它们相互配合在主轴与端盖孔口之间形成一个环形通道式的气体隔离带。
所述机体2为倒置的8字形,内部放置一对啮合、相互转动的阴阳转子,一端与吸气端盖16通过密封垫片和螺栓密封配合,另一端与排气端盖4通过密封垫片和螺栓密封配合,机体靠近吸气端盖16的一端开设的吸气孔口与进气管1焊接连接,机体靠近排气端盖4的一端开设的排气孔口与排气管10焊接连接。The body 2 is an upside-down figure-8 shape, and a pair of yin and yang rotors that mesh and rotate with each other are placed inside. One end is sealed with the
所述吸气端盖16的8字形的两个中心分别开设阴转子主轴吸气端17穿过的孔口、阳转子主轴吸气端14穿过的孔口,两个孔口靠近机体位置径向分别开设阴转子吸气端盖凹槽(未标出)和阳转子吸气端盖凹槽21;靠近阴转子主轴吸气端17的上部,开设未贯穿的阴转子吸气端喷气出口通道19,下部开设未贯穿的阴转子吸气端喷气入口通道(未标出),靠近机体的阴转子主轴吸气端17开设阴转子吸气端主轴凹槽(未标出);靠近阳转子主轴吸气端14的上部,开设未贯穿的阳转子吸气端喷气出口通道15,下部开设未贯穿的阳转子吸气端喷气入口通道11,靠近机体的阳转子主轴吸气端14开设阳转子吸气端主轴凹槽12。The two centers of the figure-eight shape of the
所述阴转子吸气端喷气出口通道19、阳转子吸气端喷气出口通道15的出口分别与扩压器的引射入口连接(图中未画出);阴转子吸气端喷气接管18、阳转子吸气端喷气接管13的入口分别与压缩机的排气管出口连接,阴转子吸气端喷气接管18、阳转子吸气端喷气接管13的喷嘴出口分别与阴转子吸气端喷气入口通道、阳转子吸气端喷气入口通道11的入口焊接;阳转子吸气端喷气接管13与阳转子吸气端喷气入口通道11的入口焊接;阴转子吸气端喷气接管18与阴转子吸气端喷气入口通道的入口焊接。The outlets of the air
所述阴转子吸气端喷气出口通道19、阴转子吸气端盖凹槽、阴转子吸气端主轴凹槽、阴转子吸气端喷气入口通道以及阴转子吸气端喷气接管18联通;阳转子吸气端喷气出口通道15、阳转子吸气端盖凹槽21、阳转子吸气端主轴凹槽12、阳转子吸气端喷气入口通道11以及阳转子吸气端喷气接管13联通。The
所述排气端盖4的8字形的两个中心分别开设阴转子主轴排气端(未标出)穿过的孔口、阳转子主轴排气端6穿过的孔口,孔口靠近机体位置径向分别开设阴转子排气端盖凹槽(未标出)和阳转子排气端盖凹槽20;靠近阴转子主轴排气端的上部,开设未贯穿的阴转子排气端喷气出口通道(未标出),下部开设未贯穿的阴转子排气端喷气入口通道(未标出),靠近机体的阴转子主轴排气端开设阴转子排气端主轴凹槽(未标出);靠近阳转子主轴排气端6的上部,开设未贯穿的阳转子排气端喷气出口通道5,下部开设未贯穿的阳转子排气端喷气入口通道9,靠近机体的阳转子主轴排气端6开设阳转子排气端主轴凹槽8。The two centers of the figure-8 shape of the exhaust end cover 4 are respectively provided with an orifice through which the exhaust end of the female rotor main shaft (not marked) passes, and an orifice through which the
所述阴转子排气端喷气出口通道、阳转子排气端喷气出口通道5的出口分别与扩压器的引射入口连接(图中未画出);阴转子排气端喷气接管、阳转子排气端喷气接管7的入口分别与压缩机的排气管出口连接,阴转子排气端喷气接管、阳转子排气端喷气接管7的喷嘴出口分别与阴转子排气端喷气入口通道、阳转子排气端喷气入口通道9的入口焊接;阳转子排气端喷气接管7与阳转子排气端喷气入口通道9的入口焊接;阴转子排气端喷气接管与阴转子排气端喷气入口通道的入口焊接。The outlets of the jet outlet channel of the exhaust end of the female rotor and the
所述阴转子排气端喷气出口通道、阴转子排气端盖凹槽、阴转子排气端主轴凹槽、阴转子排气端喷气入口通道以及阴转子排气端喷气接管联通;阳转子排气端喷气出口通道5、阳转子排气端盖凹槽20、阳转子排气端主轴凹槽8、阳转子排气端喷气入口通道9以及阳转子排气端喷气接管7联通。The air outlet channel of the exhaust end of the female rotor, the groove of the exhaust end cover of the female rotor, the main shaft groove of the exhaust end of the female rotor, the air injection inlet channel of the exhaust end of the female rotor, and the air nozzle of the exhaust end of the female rotor are communicated; The gas end
其中,阳转子主轴吸气端14伸出吸气端盖16,所述扩压器的出口与冷凝器的入口连接。The
当该压缩机运行时,在电机的带动下阳转子转动,推动阴转子从动,低温低压的气体经进气管1进入阳、阴转子和机体的空间,压缩后的高压气体经排气管10排出,大部分高压气体直接进入冷凝器,部分高压气体一路经阴转子吸气端喷气接管18、喷嘴进入阴转子吸气端喷气入口通道、阴转子吸气端盖凹槽、阴转子吸气端主轴凹槽、阴转子吸气端喷气出口通道19流出;一路经阳转子吸气端喷气接管13、喷嘴进入阳转子吸气端喷气入口通道11、阳转子吸气端盖凹槽21、阳转子吸气端主轴凹槽12、阳转子吸气端喷气出口通道15流出;在气流通道内的高压气体形成隔离带,防止主轴与端盖配合面之间的润滑油进入机体。When the compressor is running, the male rotor is driven by the motor to rotate, and the female rotor is driven to follow. Exhaust, most of the high-pressure gas directly enters the condenser, and part of the high-pressure gas passes through the
另一部分的高压气体一路阴转子排气端喷气接管、喷嘴进入阴转子排气端喷气入口通道、阴转子排气端盖凹槽、阴转子排气端主轴凹槽、阴转子排气端喷气出口通道流出;一路经阳转子排气端喷气接管7、喷嘴进入阳转子排气端喷气入口通道9、阳转子排气端盖凹槽20、阳转子排气端主轴凹槽8、阳转子排气端喷气出口通道5流出;在气流通道内的高压气体形成隔离带,防止主轴与端盖配合面之间的润滑油进入机体。The other part of the high-pressure gas is all the way to the jet nozzle at the exhaust end of the female rotor, the nozzle enters the jet inlet channel of the exhaust end of the female rotor, the groove of the exhaust end cover of the female rotor, the main shaft groove of the exhaust end of the female rotor, and the jet outlet of the exhaust end of the female rotor The channel flows out; all the way through the male rotor exhaust end jet nozzle 7, the nozzle enters the male rotor exhaust end
各路流出的高压气体混合经扩压器扩压后进入冷凝器。The high-pressure gas flowing out of each channel is mixed and diffused by the diffuser and then enters the condenser.
以上所述仅是本实用新型的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principles of the present invention. Improvement and modification should also be regarded as the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111120314A (en) * | 2020-01-21 | 2020-05-08 | 天津商业大学 | Oil-free screw refrigeration compressor with jet isolation lubricant |
| CN113685350A (en) * | 2021-08-03 | 2021-11-23 | 鑫磊压缩机股份有限公司 | A screw air compressor and its oil seal device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111120314A (en) * | 2020-01-21 | 2020-05-08 | 天津商业大学 | Oil-free screw refrigeration compressor with jet isolation lubricant |
| CN113685350A (en) * | 2021-08-03 | 2021-11-23 | 鑫磊压缩机股份有限公司 | A screw air compressor and its oil seal device |
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