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CN211819562U - Engine system and engine oil cover - Google Patents

Engine system and engine oil cover Download PDF

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Publication number
CN211819562U
CN211819562U CN202020370211.5U CN202020370211U CN211819562U CN 211819562 U CN211819562 U CN 211819562U CN 202020370211 U CN202020370211 U CN 202020370211U CN 211819562 U CN211819562 U CN 211819562U
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oil
crankcase
engine
pressure
gasoline
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翁炳良
朱戈
张锦国
刘林
杨高华
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SAIC Motor Corp Ltd
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Abstract

本实用新型公开一种发动机系统和发动机机油盖,发动机包括机油盖和曲轴箱,所述机油盖设有汽油蒸汽传感器,所述汽油蒸汽传感器用于检测曲轴箱油气混合物中汽油含量;还包括控制单元,所述控制单元预存有不同工况下活塞环窜气中汽油含量。本方案提供的发动机系统和发动机机油盖,设有汽油蒸汽传感器,可检测到曲轴箱内油气混合物中活塞环窜气,继而可通过标定的活塞环窜气间接获得机油蒸汽含量,从而分析出当前的机油的稀释水平,无需停机对机油进行抽检,检测成本相对较低,而且检测方式更为快捷、简单,能够帮助驾驶员及时发现发动机的机油稀释情况,从而避免可能导致的润滑不良,保障车辆的安全行驶。

Figure 202020370211

The utility model discloses an engine system and an engine oil cover. The engine comprises an oil cover and a crankcase, the oil cover is provided with a gasoline vapor sensor, and the gasoline vapor sensor is used to detect the gasoline content in the oil-gas mixture of the crankcase; The control unit pre-stores the gasoline content in the piston ring blow-by gas under different working conditions. The engine system and engine oil cover provided by this solution are equipped with a gasoline vapor sensor, which can detect the piston ring blow-by gas in the oil-air mixture in the crankcase, and then indirectly obtain the oil vapor content through the calibrated piston ring blow-by gas, so as to analyze the current The dilution level of the engine oil can be checked without stopping the engine for random inspection. The detection cost is relatively low, and the detection method is faster and simpler, which can help the driver to find the oil dilution of the engine in time, so as to avoid possible poor lubrication and protect the vehicle. safe driving.

Figure 202020370211

Description

发动机系统和发动机机油盖Engine system and engine oil cap

技术领域technical field

本实用新型涉及发动机技术领域,具体涉及一种发动机系统和发动机机油盖。The utility model relates to the technical field of engines, in particular to an engine system and an engine oil cover.

背景技术Background technique

发动机的汽油喷入缸体内参与燃烧时,汽油可能会顺着气缸的缸壁流入油底壳的机油里,容易产生机油稀释的问题,尤其是在冬季气温较低的时候,机油稀释的现象更加显著,而机油稀释现象会导致润滑不良。When the gasoline of the engine is injected into the cylinder body to participate in the combustion, the gasoline may flow into the oil in the oil pan along the cylinder wall of the cylinder, which is easy to cause the problem of oil dilution, especially in winter when the temperature is low, the phenomenon of oil dilution More pronounced, and oil dilution can lead to poor lubrication.

目前,主要通过有色谱分析仪、红外分析仪等专用仪器对机油稀释率 (机油中汽油的比例)进行评估,将发动机内的机油进行取样,然后通过此类仪器进行检测。然而,此类专用仪器价格较为昂,检测繁琐、周期长。At present, the oil dilution rate (the ratio of gasoline in the oil) is mainly evaluated by special instruments such as chromatographic analyzers and infrared analyzers, and the oil in the engine is sampled, and then tested by such instruments. However, the price of such special instruments is relatively high, the detection is cumbersome and the cycle is long.

实用新型内容Utility model content

本实用新型提供一种发动机系统,发动机包括机油盖和曲轴箱,所述机油盖设有汽油蒸汽传感器,所述汽油蒸汽传感器用于检测曲轴箱油气混合物中汽油含量;还包括控制单元,所述控制单元预存有不同工况下活塞环窜气中汽油含量。The utility model provides an engine system, the engine comprises an oil cover and a crankcase, the oil cover is provided with a gasoline vapor sensor, and the gasoline vapor sensor is used to detect the gasoline content in the oil-gas mixture of the crankcase; and also includes a control unit, the The control unit pre-stores the gasoline content in the piston ring blow-by gas under different working conditions.

可选地,所述机油盖设有压力传感器,以检测所述曲轴箱的压力;所述发动机系统包括呼吸管,所述呼吸管设有电加热器,所述控制单元根据检测的所述曲轴箱的压力,控制所述电加热器启闭以及调整功率大小。Optionally, the oil cover is provided with a pressure sensor to detect the pressure of the crankcase; the engine system includes a breathing tube, and the breathing tube is provided with an electric heater, and the control unit is based on the detected crankshaft The pressure of the box, control the opening and closing of the electric heater and adjust the power.

可选地,所述电加热器设于所述呼吸管中的全负荷呼吸管。Optionally, the electric heater is provided in a fully loaded breathing tube in the breathing tube.

可选地,还包括单向通道,所述单向通道内设有单向阀,能够单向导通所述曲轴箱至外部。Optionally, a one-way channel is also included, and a one-way valve is arranged in the one-way channel, which can lead the crankcase to the outside in one way.

可选地,包括压力和机油稀释监测装置,所述压力和机油稀释监测装置包括基座,所述基座集成有所述汽油蒸汽传感器、所述压力传感器以及形成所述单向通道。Optionally, a pressure and oil dilution monitoring device is included, and the pressure and oil dilution monitoring device includes a base integrated with the gasoline vapor sensor, the pressure sensor and forming the one-way channel.

可选地,所述压力和机油稀释监测装置安装于所述机油盖的加注口。Optionally, the pressure and oil dilution monitoring device is mounted on a filler port of the oil cap.

可选地,还包括仪表,所述控制单元根据检测的曲轴箱油气混合物中汽油含量和预存的活塞环窜气中汽油含量对比,控制所述仪表点亮显示。Optionally, it also includes an instrument, and the control unit controls the instrument to light up and display according to the comparison between the detected gasoline content in the oil-air mixture of the crankcase and the gasoline content in the pre-stored piston ring blow-by gas.

本实用新型还提供一种发动机机油盖,所述机油盖设有检测曲轴箱油气混合物中汽油含量的汽油蒸汽传感器、检测所述曲轴箱压力的压力传感器,以及单向通道,所述单向通道内设有单向阀,能够单向导通所述曲轴箱至外部。The utility model also provides an engine oil cover, the oil cover is provided with a gasoline vapor sensor for detecting gasoline content in a crankcase oil-gas mixture, a pressure sensor for detecting the crankcase pressure, and a one-way channel, the one-way channel A one-way valve is provided inside, which can lead the crankcase to the outside in one way.

可选地,所述机油盖的加注口安装有压力和机油稀释监测装置,所述压力和机油稀释监测装置包括基座,所述基座集成有所述汽油蒸汽传感器、所述压力传感器以及形成所述单向通道。Optionally, a pressure and oil dilution monitoring device is installed on the filling port of the oil cap, and the pressure and oil dilution monitoring device includes a base, and the base is integrated with the gasoline vapor sensor, the pressure sensor and the The one-way channel is formed.

本方案提供的发动机系统和发动机机油盖,设有汽油蒸汽传感器,可检测到曲轴箱内油气混合物中活塞环窜气,继而可通过标定的活塞环窜气间接获得机油蒸汽含量,从而分析出当前的机油的稀释水平,无需停机对机油进行抽检,检测成本相对较低,而且检测方式更为快捷、简单,能够帮助驾驶员及时发现发动机的机油稀释情况,从而避免可能导致的润滑不良,保障车辆的安全行驶。The engine system and engine oil cover provided by this solution are equipped with a gasoline vapor sensor, which can detect the piston ring blow-by gas in the oil-air mixture in the crankcase, and then indirectly obtain the oil vapor content through the calibrated piston ring blow-by gas, so as to analyze the current The oil dilution level of the engine can be checked without stopping the engine for random inspection. The inspection cost is relatively low, and the inspection method is faster and simpler, which can help the driver to find the oil dilution of the engine in time, so as to avoid possible poor lubrication and protect the vehicle. safe driving.

附图说明Description of drawings

图1是本实用新型所提供发动机系统一种具体实施例的示意图。FIG. 1 is a schematic diagram of a specific embodiment of an engine system provided by the present invention.

附图标记说明如下:The reference numerals are explained as follows:

101压力和机油稀释监测装置、101a汽油蒸汽传感器,101b机油压力传感器,101c单向阀,102发动机本体,20油气分离单元,30压力控制阀, 401全负荷呼吸管,402部分负荷呼吸管,403电加热器,404单向阀,50 空滤,60增压器,70中冷器、80节气门,90进气歧管;101 Pressure and Oil Dilution Monitoring Device, 101a Gasoline Vapor Sensor, 101b Oil Pressure Sensor, 101c Check Valve, 102 Engine Body, 20 Oil Separation Unit, 30 Pressure Control Valve, 401 Full Load Breathing Tube, 402 Part Load Breathing Tube, 403 Electric heater, 404 check valve, 50 air filter, 60 supercharger, 70 intercooler, 80 throttle, 90 intake manifold;

01ECU,02仪表。01ECU, 02 meter.

具体实施方式Detailed ways

为了使本领域的技术人员更好地理解本实用新型的技术方案,下面结合附图和具体实施例对本实用新型作进一步的详细说明。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

请参考图1,图1是本实用新型所提供发动机系统一种具体实施例的示意图。Please refer to FIG. 1 , which is a schematic diagram of a specific embodiment of an engine system provided by the present invention.

该实施例中的发动机系统,包括发动机和控制单元,控制单元可以是图1中所示的发动机的ECU01,发动机包括发动机本体102,发动机本体 102包括曲轴箱和机油盖,机油盖上设有汽油蒸汽传感器101a,汽油蒸汽传感器101a用于检测曲轴箱油气混合物中的汽油含量。曲轴箱中油气混合物包括机油蒸汽和活塞环的窜气。The engine system in this embodiment includes an engine and a control unit, the control unit may be the ECU01 of the engine shown in FIG. 1 , the engine includes an engine body 102, the engine body 102 includes a crankcase and an oil cap, and the oil cap is provided with gasoline The vapor sensor 101a, the gasoline vapor sensor 101a is used to detect the gasoline content in the crankcase oil-fuel mixture. The oil-air mixture in the crankcase includes oil vapors and blow-by gases from the piston rings.

发动机系统还包括控制单元,控制单元可以预存有不同工况下活塞环窜气中的汽油含量,即事先将活塞环窜气的汽油含量数据标定到控制单元内,标定时,使用新机油,保证检测到的汽油含量只是活塞环窜气,不受其他成分干扰。如此,车辆在行驶过程中,汽油蒸汽传感器101a可实时采集到曲轴箱内的油气混合物含量,并将数据传输到控制单元,例如传输到 ECU01,ECU01通过预先标定好的数据与采集到的数据进行实时对比,即根据标定数据获得与当前工况对应的活塞环窜气含量,将检测的油气混合物含量除去对应的活塞环窜气含量,即可分析得出油气混合物中的机油蒸汽含量,从而得到当前机油的汽油含量,以此可计算发动机的机油稀释情况。The engine system also includes a control unit, which can pre-store the gasoline content in the piston ring blow-by gas under different working conditions, that is, calibrate the gasoline content data of the piston ring blow-by gas into the control unit in advance. The detected gasoline content is only piston ring blow-by and is not disturbed by other components. In this way, when the vehicle is running, the gasoline vapor sensor 101a can collect the content of the oil and gas mixture in the crankcase in real time, and transmit the data to the control unit, for example, to the ECU01. Real-time comparison, that is, obtaining the piston ring blow-by gas content corresponding to the current working condition according to the calibration data, and removing the corresponding piston ring blow-by gas content from the detected oil-air mixture content, the oil vapor content in the oil-gas mixture can be analyzed and obtained, thereby obtaining The gasoline content of the current oil, from which the engine oil dilution can be calculated.

可以在控制单元中设定机油稀释水平的限值,如果对比后发现机油稀释水平已经超过设计限值,则可控制驾驶室内的仪表02亮灯报警,以提醒驾驶员存在机油稀释风险。The limit value of the oil dilution level can be set in the control unit. If the oil dilution level is found to have exceeded the design limit after comparison, the instrument 02 in the cab can be controlled to light up the alarm to remind the driver of the risk of oil dilution.

该实施例中通过标定活塞环窜气和实时检测曲轴箱中油气混合物的含量,即可间接获得机油蒸汽含量,从而分析出当前的机油的稀释水平,无需停机对机油进行抽检,检测成本相对较低,而且检测方式更为快捷、简单,能够帮助驾驶员及时发现发动机的机油稀释情况,从而避免可能导致的润滑不良,保障车辆的安全行驶。In this embodiment, the oil vapor content can be obtained indirectly by calibrating the piston ring blow-by gas and real-time detection of the oil-air mixture content in the crankcase, so as to analyze the current oil dilution level, and it is not necessary to stop the machine to conduct random inspection of the oil, and the detection cost is relatively low. In addition, the detection method is faster and simpler, which can help the driver to detect the oil dilution of the engine in time, thereby avoiding the possible poor lubrication and ensuring the safe driving of the vehicle.

进一步,如图1所示,发动机的机油盖还设有压力传感器101b,用于检测曲轴箱内的压力。应知,发动机系统包括呼吸管,呼吸管包括全负荷呼吸管401和部分负荷呼吸管402。发动机在工作时,通过活塞环窜到曲轴箱里气体(即上述的活塞环窜气)经过油气分离单元20分离机油蒸汽后,再经过压力控制阀30进行压力控制,然后经过全负荷呼吸管401或部分负荷呼吸管402(压力控制阀30与部分负荷呼吸管402之间设有单向阀404) 流向进气歧管90,进而重新进入气缸参与燃烧。当全负荷呼吸管401结冰时,则会出现曲轴箱通风系统不通畅,曲轴箱的压力会逐渐升高。Further, as shown in FIG. 1 , the oil cap of the engine is further provided with a pressure sensor 101b for detecting the pressure in the crankcase. It should be known that the engine system includes a breathing tube, and the breathing tube includes a full-load breathing tube 401 and a partial-load breathing tube 402 . When the engine is working, the gas (that is, the above-mentioned piston ring blow-by gas) into the crankcase through the piston ring passes through the oil and gas separation unit 20 to separate the oil vapor, and then passes through the pressure control valve 30 for pressure control, and then passes through the full-load breathing tube 401. Or the part-load breathing tube 402 (a check valve 404 is provided between the pressure control valve 30 and the part-load breathing tube 402 ) flows to the intake manifold 90 , and then re-enters the cylinder to participate in combustion. When the full-load breathing tube 401 freezes, the crankcase ventilation system will be blocked, and the pressure of the crankcase will gradually increase.

本实施例中,呼吸管上设有电加热器403,当控制单元判断压力传感器101b检测到发动机曲轴箱压力高于限值时,控制单元会发送信号控制电加热器403开启,在低温环境运行时,可以始终开启电加热器103以防止呼吸管结冰,此时,当压力超过限值时,电加热器403已经处于加热状态,则控制单元还可以控制电加热器403的功率增加,以进一步促使融化呼吸管上的冰,使得呼吸管保持通畅。根据压力传感器101b检测的压力值,当曲轴箱压力恢复正常时,可以关闭电加热器403,或调整电加热器403的功率下降,以降低发动机的负载损耗。In this embodiment, an electric heater 403 is provided on the breathing tube. When the control unit determines that the pressure sensor 101b detects that the pressure of the engine crankcase is higher than the limit value, the control unit will send a signal to control the electric heater 403 to turn on and operate in a low temperature environment At this time, the electric heater 103 can always be turned on to prevent the breathing tube from freezing. At this time, when the pressure exceeds the limit value, the electric heater 403 is already in a heating state, and the control unit can also control the power of the electric heater 403 to increase to increase Further promotes melting of the ice on the breathing tube, keeping the breathing tube clear. According to the pressure value detected by the pressure sensor 101b, when the crankcase pressure returns to normal, the electric heater 403 can be turned off, or the power of the electric heater 403 can be adjusted to decrease, so as to reduce the load loss of the engine.

电加热器403具体可以设置在全负荷呼吸管401,低温环境下,长时间行驶时,曲轴箱窜气一般经全负荷呼吸管401流出,压力过高一般也是基于全负荷呼吸管401结冰,故控制全负荷呼吸管401的电加热器14,促进冰的融化。The electric heater 403 can be specifically installed in the full-load breathing tube 401. In a low temperature environment, when driving for a long time, the crankcase blow-by gas generally flows out through the full-load breathing tube 401, and the high pressure is generally also due to the freezing of the full-load breathing tube 401. Therefore, the electric heater 14 of the fully loaded breathing tube 401 is controlled to promote the melting of ice.

如图1所示,发动机系统还包括单向通道,单向通道通过在通道内设置单向阀101c实现单向导通,单向导通的路径为导通曲轴箱至外部。As shown in FIG. 1 , the engine system further includes a one-way channel, and the one-way channel realizes one-way conduction by arranging a one-way valve 101c in the channel, and the one-way conduction path is to conduct the crankcase to the outside.

一般情况下,发动机的气路循环路径为:外部新鲜空气经空滤50过滤,再由增压器60增压,然后经中冷器70冷却后可以进入进气歧管90,节气门80通过开度调节以控制进入进气歧管90的气量,气体进入缸体后参与燃烧,进入曲轴箱内的气体则会经油气分离单元20分离后,经呼吸管再次由进气歧管90进入缸体内。Under normal circumstances, the air circulation path of the engine is as follows: the external fresh air is filtered by the air filter 50, then supercharged by the supercharger 60, and then cooled by the intercooler 70, and then can enter the intake manifold 90, and the throttle valve 80 passes through The opening degree is adjusted to control the amount of gas entering the intake manifold 90. The gas enters the cylinder block and participates in combustion. The gas entering the crankcase will be separated by the oil and gas separation unit 20, and then enter the cylinder again from the intake manifold 90 through the breathing pipe. in vivo.

但在松油门等工况中,进气歧管90压力比较曲轴箱里的压力低很多,这时候,曲轴箱里的气体会直通进到进气歧管90,从而导致曲轴箱里的压力降低,曲轴箱压力降低可能引起油封漏油等风险。本方案中由于设置单向通道,当曲轴箱压力低于限值时,单向阀101c打开,外部的新鲜空气可通过单向通道进入曲轴箱内,从而保持曲轴箱内的压力稳定。However, under conditions such as the throttle release, the pressure in the intake manifold 90 is much lower than the pressure in the crankcase. At this time, the gas in the crankcase will directly flow into the intake manifold 90, resulting in a decrease in the pressure in the crankcase. , the reduction of crankcase pressure may cause risks such as oil leakage from the oil seal. In this solution, due to the one-way channel, when the crankcase pressure is lower than the limit value, the one-way valve 101c is opened, and external fresh air can enter the crankcase through the one-way channel, thereby keeping the pressure in the crankcase stable.

上述实施例中的汽油蒸汽传感器101a、压力传感器101b以及单向通道,可以集成形成压力和机油稀释监测装置101,如图1所示,压力和机油稀释监测装置101包括基座,基座上集成设置有汽油蒸汽传感器101a、压力传感器101b,并在基座上开设贯穿上下的通道,通道两端与外侧导通,并在通道内装设有单向阀101c。安装时,可将该压力和机油稀释监测装置 101整体安装到机油盖的加注口,替代现有的机油盖,汽油蒸汽传感器 101a、压力传感器101b可以通过加注口检测到曲轴箱内的蒸汽含量和压力,曲轴箱压力低于限值时,外部新鲜空气可经单向通道进入曲轴箱,该压力和机油稀释监测装置101结构简单,结构紧凑。The gasoline vapor sensor 101a, the pressure sensor 101b and the one-way channel in the above embodiment can be integrated to form a pressure and oil dilution monitoring device 101. As shown in FIG. 1, the pressure and oil dilution monitoring device 101 includes a base, and the base is integrated A gasoline vapor sensor 101a and a pressure sensor 101b are provided, and a channel running through the upper and lower sides is provided on the base. Both ends of the channel are connected to the outside, and a one-way valve 101c is installed in the channel. During installation, the pressure and oil dilution monitoring device 101 can be integrally installed on the filling port of the oil cap to replace the existing oil cap. The gasoline vapor sensor 101a and the pressure sensor 101b can detect the steam in the crankcase through the filling port. When the crankcase pressure is lower than the limit value, the external fresh air can enter the crankcase through the one-way channel. The pressure and oil dilution monitoring device 101 has a simple and compact structure.

可以理解,该压力和机油稀释监测装置101并不限于安装于机油盖的加注口,也可以是其他位置,只要能够与曲轴箱联通即可,但将集成的装置安装于加注口位置,几乎无需改动机油盖,即可实现与曲轴箱的连通,通用性很高,装配也十分简单。It can be understood that the pressure and oil dilution monitoring device 101 is not limited to being installed at the filling port of the oil cap, and can also be located in other positions as long as it can communicate with the crankcase, but the integrated device is installed at the filling port position, The connection to the crankcase can be achieved almost without changing the oil cap, which is very versatile and easy to assemble.

以上仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present utility model. It should be pointed out that for those skilled in the art, without departing from the principles of the present utility model, several improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (9)

1. The engine system is characterized in that the engine oil cover is provided with a gasoline vapor sensor (101a), and the gasoline vapor sensor (101a) is used for detecting the gasoline content in an oil-gas mixture of the crankcase; the piston ring blow-by gas control device further comprises a control unit, wherein the control unit prestores the gasoline content in the piston ring blow-by gas under different working conditions.
2. The engine system according to claim 1, characterized in that the oil cover is provided with a pressure sensor (101b) to detect a pressure of the crankcase; the engine system comprises a breathing pipe, the breathing pipe is provided with an electric heater (403), and the control unit controls the opening and closing of the electric heater (403) and adjusts the power according to the detected pressure of the crankcase.
3. An engine system according to claim 2, characterized in that the electric heater (403) is provided in a full load breathing tube (401) of the breathing tubes.
4. The engine system according to claim 2, further comprising a check passage, in which a check valve (101c) is provided to enable one-way communication of the crankcase to the outside.
5. The engine system of claim 4, comprising a pressure and oil dilution monitoring device (101), the pressure and oil dilution monitoring device (101) comprising a base that integrates the gasoline vapor sensor (101a), the pressure sensor (101b), and forms the one-way passage.
6. An engine system according to claim 5, characterized in that said pressure and oil dilution monitoring device (101) is mounted to the filler opening of said oil cover.
7. The engine system according to any one of claims 1-6, further comprising a meter (02), wherein the control unit controls the meter (02) to light up according to the comparison between the detected gasoline content in the crankcase air-fuel mixture and the pre-stored gasoline content in the piston ring blow-by gas.
8. Engine oil cover, its characterized in that, the oil cover is equipped with gasoline vapor sensor (101a), the detection of petrol content in the detection crankcase oil gas mixture pressure sensor (101b) of crankcase pressure to and one way passage, be equipped with check valve (101c) in the one way passage, can one-way conduction crankcase to outside.
9. The engine oil cover according to claim 8, characterized in that the filler opening of the oil cover is fitted with a pressure and oil dilution monitoring device (101), the pressure and oil dilution monitoring device (101) comprising a base which integrates the gasoline vapor sensor (101a), the pressure sensor (101b) and forms the one-way passage.
CN202020370211.5U 2020-03-20 2020-03-20 Engine system and engine oil cover Active CN211819562U (en)

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