CN211637815U - Ultrasonic strengthening orthopedic device - Google Patents
Ultrasonic strengthening orthopedic device Download PDFInfo
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- CN211637815U CN211637815U CN202020140650.7U CN202020140650U CN211637815U CN 211637815 U CN211637815 U CN 211637815U CN 202020140650 U CN202020140650 U CN 202020140650U CN 211637815 U CN211637815 U CN 211637815U
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Abstract
本实用新型公开了一种超声强化矫形装置,包括:超声波电源和与超声波电源相连的超声换能器,超声换能器的输出端设有用于撞击喷射体以使喷射体喷射出去的振动体;用于冲击工件表面的喷射体,喷射体设有承压面;用于设置喷射体的端盖,端盖设有用于与喷射体可滑动配合的喷射孔和与喷射孔连通的气流通道,气流通道的入口与正压气源相连,以使气流通道内充满正压气体,气流通道对准承压面,以使正压气体推动喷射体撞向振动体。该超声强化矫形装置可实现工件任意方向的表面强化矫形工艺,避免金属屑等杂质进入装置内部,且可适用于较重且尺寸较大的喷射体,使喷射体具有较大的冲击强度。
The utility model discloses an ultrasonic strengthening orthopedic device, comprising: an ultrasonic power source and an ultrasonic transducer connected with the ultrasonic power source, and an output end of the ultrasonic transducer is provided with a vibrating body for striking a jet body to eject the jet body; The spray body is used to impact the surface of the workpiece, and the spray body is provided with a pressure bearing surface; the end cover for setting the spray body, the end cover is provided with a spray hole for slidably matched with the spray body and an air flow channel communicated with the spray hole. The inlet of the channel is connected with the positive pressure gas source, so that the air flow channel is filled with positive pressure gas, and the air flow channel is aligned with the pressure bearing surface, so that the positive pressure gas pushes the ejector to collide with the vibrating body. The ultrasonic strengthening orthopedic device can realize the surface strengthening and orthopedic process of the workpiece in any direction, prevent impurities such as metal chips from entering the inside of the device, and can be applied to heavier and larger spray bodies, so that the spray bodies have greater impact strength.
Description
技术领域technical field
本实用新型涉及表面强化及矫形技术领域,更具体地说,涉及一种超声强化矫形装置。The utility model relates to the technical field of surface strengthening and orthopaedics, in particular to an ultrasonic strengthening orthopaedic device.
背景技术Background technique
作为目前最具前景的金属材料冷加工表面强化处理工艺,超声波强化在机械制造过程中具有广泛应用,例如,超声波强化可以用于飞机壁板零件、运载火箭储箱等零件的表面成形,还可以用于经铸造、焊接、冲压等机械加工所导致的变形构件的矫形等。As the most promising surface strengthening process for cold working of metal materials, ultrasonic strengthening has a wide range of applications in the process of mechanical manufacturing. Orthopedics of deformed components caused by machining such as casting, welding, stamping, etc.
超声波强化工艺主要利用丸粒或撞针等喷射件,在超声波作用下,高速冲击结构件表面,使结构件表面产生一层强化层,以提高结构件的疲劳寿命和抗应力腐蚀性能等。The ultrasonic strengthening process mainly uses injection parts such as pellets or strikers. Under the action of ultrasonic waves, the surface of the structural parts is impacted at high speed, so that a strengthening layer is formed on the surface of the structural parts, so as to improve the fatigue life and stress corrosion resistance of the structural parts.
现有技术中的超声波强化设备,主要依靠喷射件自身的重力或者借助负压吸力来使喷射件撞击工件后再次启动,以使喷射件不断的与超声振动的变幅杆碰撞,从而使喷射件不断被激发喷射出去,实现工件表面的强化。The ultrasonic strengthening equipment in the prior art mainly relies on the gravity of the injection part itself or with the help of negative pressure suction to make the injection part hit the workpiece and start up again, so that the injection part continuously collides with the ultrasonic vibration horn, so that the injection part It is continuously excited and sprayed out to strengthen the surface of the workpiece.
然而,当利用喷射件自身重力使喷射件启动时,工件必须被悬置,并使超声波强化设备位于工件正下方,因此,工件的处理方向受到限制,需要不断的翻转工件,使工件的不同面朝向超声波强化设备。However, when the injection part is activated by its own gravity, the workpiece must be suspended, and the ultrasonic strengthening equipment must be located directly under the workpiece. Therefore, the processing direction of the workpiece is limited, and the workpiece needs to be constantly turned over to make the different surfaces of the workpiece. Towards the ultrasonic strengthening device.
而借助负压吸力使喷射件启动时,一方面,由于负压吸力的作用,极容易导致金属碎屑或粉尘等杂质被吸入超声波强化设备内部,使电器设备发生断路风险,造成设备故障,或者影响喷射件运动的顺畅性,对工件表面处理的工艺性造成影响。另一方面,由于负压的最大压力是一个大气压,吸附压力存在上限,因此,这种方式仅适用于极少数量或重量较轻的喷射件,例如,采用单撞针或极少数量的撞针进行单点或线的强化处理,如对焊缝去应力等。对于较大尺寸且重力较重的喷射件,负压通常情况下无法将喷射件吸附到超声振动的变幅杆的表面而使喷射件被喷射出去,或者使喷射件的冲击力小,导致工件表面强化处理后的强度比较低。When the ejector is activated with the help of negative pressure suction, on the one hand, due to the effect of negative pressure suction, it is very easy to cause impurities such as metal chips or dust to be sucked into the inside of the ultrasonic strengthening equipment, causing the risk of electrical equipment to be disconnected, causing equipment failure, or It affects the smoothness of the movement of the injection parts and affects the craftsmanship of the surface treatment of the workpiece. On the other hand, since the maximum pressure of negative pressure is one atmospheric pressure, the adsorption pressure has an upper limit. Therefore, this method is only suitable for a very small number of or light-weight injection parts, for example, using a single striker or a very small number of strikers for Strengthening treatment of single point or line, such as stress relief of welds, etc. For larger size and heavier gravitational ejection parts, the negative pressure usually cannot adsorb the ejection parts to the surface of the ultrasonic vibration horn, so that the ejection parts are ejected, or the impact force of the ejection parts is small, resulting in the workpiece The strength after surface strengthening treatment is relatively low.
综上所述,如何提供一种可实现工件不同方位的表面强化矫形工艺,同时可避免金属屑等杂质进入设备内部,并可适用于较重且尺寸较大喷射件的超声强化矫形装置,是目前本领域技术人员亟待解决的问题。To sum up, how to provide a surface strengthening orthopedic process that can realize different orientations of the workpiece, while preventing impurities such as metal chips from entering the interior of the equipment, and can be applied to the ultrasonic strengthening orthopedic device for heavier and larger injection parts, is the At present, it is an urgent problem for those skilled in the art to solve.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本实用新型的目的是提供一种超声强化矫形装置,可以实现工件任意方向的表面强化矫形工艺,避免金属屑等杂质进入该超声强化矫形装置内部,且可适用于较重且尺寸较大的喷射体,使喷射体具有较大的冲击强度。In view of this, the purpose of this utility model is to provide an ultrasonic strengthening orthopedic device, which can realize the surface strengthening orthopedic process of the workpiece in any direction, avoid impurities such as metal chips from entering the ultrasonic strengthening orthopedic device, and can be applied to heavier and larger size. The larger jet body makes the jet body have greater impact strength.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种超声强化矫形装置,包括:An ultrasound-enhanced orthopaedic device, comprising:
超声波电源和与所述超声波电源相连的超声换能器,所述超声换能器的输出端设有用于撞击喷射体以使所述喷射体喷射出去的振动体;an ultrasonic power source and an ultrasonic transducer connected with the ultrasonic power source, the output end of the ultrasonic transducer is provided with a vibrating body for striking the ejector to eject the ejector;
用于冲击工件表面的所述喷射体,所述喷射体设有承压面;the jet body for impacting the surface of the workpiece, the jet body is provided with a pressure bearing surface;
用于设置所述喷射体的端盖,所述端盖设有用于与所述喷射体可滑动配合的喷射孔和与所述喷射孔连通的气流通道,所述气流通道的入口与正压气源相连,以使所述气流通道内充满正压气体,所述气流通道对准所述承压面,以使所述正压气体推动所述喷射体撞向所述振动体。An end cover for setting the spray body, the end cover is provided with a spray hole for slidably matching with the spray body and an air flow channel communicated with the spray hole, the inlet of the air flow channel is connected to the positive pressure air The source is connected so that the gas flow channel is filled with positive pressure gas, and the gas flow channel is aligned with the pressure bearing surface, so that the positive pressure gas pushes the spray body to collide with the vibrating body.
优选地,所述气流通道与所述喷射孔的轴线垂直设置,所述承压面为相对所述喷射体的运动方向倾斜的倾斜面。Preferably, the airflow channel is perpendicular to the axis of the injection hole, and the pressure bearing surface is an inclined surface inclined relative to the moving direction of the injection body.
优选地,所述端盖包括盖体和设于所述盖体一端的顶盖,所述盖体朝向所述顶盖的一端设有沉槽,所述沉槽与所述顶盖的内端面形成所述气流通道,所述盖体设有与所述沉槽连通的连接孔,用于与所述正压气源相连的气管与所述连接孔密封连接。Preferably, the end cover includes a cover body and a top cover disposed at one end of the cover body, and an end of the cover body facing the top cover is provided with a sinking groove, and the sinking groove is connected to the inner end surface of the top cover. The air flow channel is formed, the cover body is provided with a connection hole communicating with the sink, and the air pipe used for connecting with the positive pressure air source is sealedly connected with the connection hole.
优选地,所述顶盖设有贯穿其厚度的第一喷射孔,所述盖体设有贯穿其厚度的第二喷射孔,所述第一喷射孔与所述第二喷射孔一一对应设置;Preferably, the top cover is provided with a first injection hole penetrating its thickness, the cover body is provided with a second injection hole penetrating its thickness, and the first injection hole and the second injection hole are arranged in a one-to-one correspondence ;
所述喷射体包括用于与所述第一喷射孔可滑动配合的第一柱状部和用于与所述第二喷射孔可滑动配合的第二柱状部;The spray body includes a first cylindrical portion for slidably fitting with the first spray hole and a second cylindrical portion for slidably fitting with the second spray hole;
所述第一柱状部和所述第二柱状部通过所述承压面过渡连接,所述承压面的最小径向尺寸大于或等于所述第一喷射孔的孔径。The first columnar part and the second columnar part are transitionally connected by the pressure bearing surface, and the minimum radial dimension of the pressure bearing surface is greater than or equal to the diameter of the first injection hole.
优选地,所述端盖还包括设于所述盖体另一端的隔板,所述隔板设有第三喷射孔,所述第三喷射孔与所述第二喷射孔一一对应设置;Preferably, the end cover further comprises a partition plate disposed at the other end of the cover body, the partition plate is provided with a third injection hole, and the third injection hole is arranged in a one-to-one correspondence with the second injection hole;
所述喷射体还包括与所述第三喷射孔可滑动配合的第三柱状部,所述第二柱状部与所述第三柱状部之间设有限位部,所述限位部的最小径向尺寸大于或等于所述第三喷射孔的孔径。The spray body also includes a third columnar part slidably matched with the third spray hole, a limiting part is arranged between the second columnar part and the third columnar part, and the minimum diameter of the limiting part is The direction size is greater than or equal to the diameter of the third injection hole.
优选地,还包括分别与所述超声波电源和所述正压气源相连的控制器,用于控制所述超声波电源的输出功率和所述正压气源的气流量,以通过调整所述输出功率和所述气流量使所述喷射体具有预设冲击强度。Preferably, it also includes a controller respectively connected to the ultrasonic power source and the positive pressure air source, for controlling the output power of the ultrasonic power source and the air flow of the positive pressure air source, so as to adjust the output by adjusting the output The power and the air flow provide the jet with a predetermined impact strength.
优选地,还包括用于检测所述喷射体的冲击强度的传感器,所述传感器与所述控制器相连,以使所述控制器根据所述传感器的检测信号控制所述输出功率和所述气流量。Preferably, it also includes a sensor for detecting the impact strength of the spray body, the sensor is connected to the controller, so that the controller controls the output power and the gas according to the detection signal of the sensor. flow.
优选地,所述喷射体用于与工件表面接触的冲击端的形状为平面、弧面、球面或尖角状。Preferably, the shape of the impact end of the spray body for contacting with the surface of the workpiece is a plane, an arc, a sphere or a sharp angle.
优选地,所述振动体与所述超声换能器通过螺柱连接。Preferably, the vibrating body and the ultrasonic transducer are connected by studs.
本实用新型提供的超声强化矫形装置,通过正压气体的正压力来启动喷射体,使喷射体与振动体碰撞,并通过振动体将超声波能量转化为喷射体对工件表面的高速冲击,使工件表面产生塑性变形,以此实现工件表面的强化或矫形工艺。The ultrasonic strengthening orthopedic device provided by the utility model starts the injection body through the positive pressure of the positive pressure gas, so that the injection body collides with the vibrating body, and the ultrasonic energy is converted into the high-speed impact of the injection body on the surface of the workpiece through the vibrating body, so that the workpiece is The surface is plastically deformed, so as to realize the strengthening or orthopedic process of the workpiece surface.
相比于现有技术依靠喷射件自身的重力或者借助负压吸力来使喷射件启动,本实用新型通过正压气体使喷射体启动,首先可实现工件不同方位的表面强化或矫形工艺;其次,可避免金属屑、粉尘等杂质进入超声强化矫形装置内部,避免外界杂质等影响超声强化矫形装置的运行性能,提高了超声强化矫形装置的防护等级,可以使其在恶劣环境中工作;另外,由于正压气体的压强不受大气压的限制,不会像采用负压时具有负压压力上限限制,因此,可以驱动重量或尺寸较大的喷射体,使喷射体具有更高的冲击强度和效率,尤其适用于大型结构件的强化矫形工艺。Compared with the prior art, which relies on the gravity of the injection part itself or by means of negative pressure suction to start the injection part, the utility model uses the positive pressure gas to start the injection body, which can firstly realize the surface strengthening or orthopedic process of the workpiece in different directions; secondly, It can prevent impurities such as metal chips and dust from entering the interior of the ultrasonic-enhanced orthopedic device, avoid external impurities and other influences on the operating performance of the ultrasonic-enhanced orthopedic device, improve the protection level of the ultrasonic-enhanced orthopedic device, and enable it to work in harsh environments. The pressure of the positive pressure gas is not limited by the atmospheric pressure, and it will not have the upper limit of the negative pressure pressure when using negative pressure. Therefore, it can drive the jet body with a larger weight or size, so that the jet body has higher impact strength and efficiency. It is especially suitable for strengthening orthopedic process of large structural parts.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其它的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本实用新型具体实施例所提供的超声强化矫形装置的结构示意图;Fig. 1 is the structural representation of the ultrasonic strengthening orthopedic device provided by the specific embodiment of the present utility model;
图2为本实用新型一个具体实施例中喷射体的结构示意图;2 is a schematic structural diagram of a spray body in a specific embodiment of the present invention;
图3为本实用新型一个具体实施例中喷射体的冲击端的不同形状示意图;3 is a schematic diagram of different shapes of the impact end of a jet body in a specific embodiment of the present invention;
图4为本实用新型另一个具体实施例中喷射体的结构示意图;4 is a schematic structural diagram of a spray body in another specific embodiment of the present invention;
图5为本实用新型另一个具体实施例中喷射体的冲击端的不同形状示意图;5 is a schematic diagram of different shapes of the impact end of the jet in another specific embodiment of the present invention;
图6为本实用新型一个具体实施例中喷射体冲击端的冲击齿的结构示意图;6 is a schematic structural diagram of the impact teeth at the impact end of the jet body in a specific embodiment of the present invention;
图7为本实用新型具体实施例所提供的超声强化矫形装置的控制框图。FIG. 7 is a control block diagram of the ultrasonic enhanced orthopedic device provided by the specific embodiment of the present invention.
图1至图7中的附图标记如下:The reference numerals in Figures 1 to 7 are as follows:
11为超声波电源、12为超声换能器、13为振动体、14为螺柱、2为喷射体、21为承压面、22为第一柱状部、221为冲击端、222为冲击齿、23为第二柱状部、24为第三柱状部、25为限位部、3为端盖、31为气流通道、32为盖体、33为顶盖、34为隔板、4为正压气源、41为气管、42为气流流量控制单元、5为控制器、6为传感器、7为外壳。11 is the ultrasonic power source, 12 is the ultrasonic transducer, 13 is the vibrating body, 14 is the stud, 2 is the ejector, 21 is the pressure bearing surface, 22 is the first columnar part, 221 is the impact end, 222 is the impact tooth, 23 is the second column part, 24 is the third column part, 25 is the limiting part, 3 is the end cap, 31 is the airflow channel, 32 is the cover body, 33 is the top cover, 34 is the partition plate, 4 is the positive pressure gas The source, 41 is the air pipe, 42 is the air flow control unit, 5 is the controller, 6 is the sensor, and 7 is the housing.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型的核心是提供一种超声强化矫形装置,可以实现工件任意方向的表面强化矫形工艺,避免金属屑等杂质进入该超声强化矫形装置内部,且可适用于较重且尺寸较大的喷射体,使喷射体具有较大的冲击强度。The core of the utility model is to provide an ultrasonic strengthening orthopedic device, which can realize the surface strengthening orthopedic process of the workpiece in any direction, prevent impurities such as metal chips from entering the interior of the ultrasonic strengthening orthopedic device, and can be suitable for heavier and larger size injection. body, so that the jet body has greater impact strength.
请参考图1-图7,图1为本实用新型具体实施例所提供的超声强化矫形装置的结构示意图;图2为一个具体实施例中喷射体的结构示意图;图3为一个具体实施例中喷射体的冲击端的不同形状示意图;图4为另一个具体实施例中喷射体的结构示意图;图5为另一个具体实施例中喷射体的冲击端的不同形状示意图;图6为喷射体冲击端的冲击齿的结构示意图;图7为本实用新型具体实施例所提供的超声强化矫形装置的控制框图。Please refer to FIGS. 1 to 7 , FIG. 1 is a schematic structural diagram of an ultrasonic-enhanced orthopedic device provided by a specific embodiment of the present invention; FIG. 2 is a structural schematic diagram of an injection body in a specific embodiment; Schematic diagrams of different shapes of the impact end of the injection body; Fig. 4 is a schematic diagram of the structure of the injection body in another specific embodiment; Fig. 5 is a schematic diagram of the different shapes of the impact end of the injection body in another specific embodiment; Fig. 6 is the impact of the impact end of the injection body Schematic diagram of the structure of the tooth; FIG. 7 is a control block diagram of the ultrasonic-enhanced orthopedic device provided by a specific embodiment of the present invention.
本实用新型提供一种超声强化矫形装置,主要包括超声波电源11、超声换能器12、振动体13、喷射体2、端盖3以及正压气源4等。The utility model provides an ultrasonic strengthening orthopedic device, which mainly includes an
具体地,超声换能器12与超声波电源11相连,振动体13设于超声换能器12的输出端,超声波电源11用于将高频电流输入超声换能器12中,超声换能器12用于将超声波电源11输入的电功率转换成纵波振动的机械功率,并将纵波振动传递至振动体13,振动体13用于撞击喷射体2,以使喷射体2被喷射出去。Specifically, the
喷射体2用于在振动体13的作用下,不断冲击工件表面,以对工件表面实现超声强化工艺。The
端盖3用于设置喷射体2,端盖3设有喷射孔和气流通道31,喷射孔用于与喷射体2可滑动配合,以使喷射体2在力的作用下能够相对喷射孔运动。The
气流通道31与喷射孔相连通,气流通道31的入口与正压气源4相连,以通过正压气源4使气流通道31内充满正压气体。The
喷射体2设有用于承接正压气体的压力的承压面21,可以理解的是,气流通道31对准承压面21,以使正压气体能够作用于承压面21上,进而使正压气体推动喷射体2撞向振动体13,以实现喷射体2的启动。The
也就是说,工作过程中,通过正压气体推动喷射体2,使喷射体2撞向振动体13,振动体13在超声换能器12的作用下高频振动,并在喷射体2撞向振动体13的瞬间,将喷射体2弹射到工件上,使喷射体2对工件表面进行冲击,喷射体2与工件表面冲击碰撞后反弹,这时,借助正压气体的正压力,使喷射体2再次撞向振动体13,如此往复循环,使喷射体2不断的冲击工件表面,达到对工件表面进行超声强化矫形的目的。That is to say, during the working process, the
由此可以看出,本实用新型通过正压气体的正压力来启动喷射体2,使喷射体2与振动体13碰撞,并通过振动体13将超声波能量转化为喷射体2对工件表面的高速冲击,使工件表面产生塑性变形,以此实现工件表面的强化或矫形工艺。It can be seen from this that the present utility model activates the
相比于现有技术依靠喷射件自身的重力或者借助负压吸力来使喷射件启动,本实用新型通过正压气体使喷射体2启动,首先可实现工件不同方位的表面强化或矫形工艺;其次,可避免金属屑、粉尘等杂质进入超声强化矫形装置内部,避免外界杂质等影响超声强化矫形装置的运行性能,提高了超声强化矫形装置的防护等级,可以使其在恶劣环境中工作;另外,由于正压气体的压强不受大气压的限制,不会像采用负压时具有负压压力上限限制,因此,可以驱动重量或尺寸较大的喷射体2,使喷射体2具有更高的冲击强度和效率,尤其适用于大型结构件的强化矫形工艺。Compared with the prior art, which relies on the gravity of the injection part itself or by means of negative pressure suction to start the injection part, the present invention uses the positive pressure gas to start the
需要说明的是,在喷射体2的整个行程过程中,喷射体2的承压面21始终在气流通道31的对准范围内,以使正压气体能够始终作用于承压面21上,避免正压气体无法启动喷射体2。It should be noted that, during the entire stroke of the
考虑到承压面21的受力情况,在上述实施例的基础之上,气流通道31与喷射孔的轴线垂直设置,承压面21为相对喷射体2的运动方向倾斜的倾斜面。Considering the force of the
也就是说,正压气体沿垂直于喷射体2的运动方向的方向直接作用于喷射体2的倾斜面上,对倾斜面产生压力,使喷射体2撞向振动体13,以启动喷射体2。That is to say, the positive pressure gas directly acts on the inclined surface of the injecting
考虑到端盖3的具体结构以及气流通道31的具体设置方式,在上述实施例的基础之上,端盖3包括盖体32和设于盖体32一端的顶盖33,盖体32朝向顶盖33的一端设有沉槽,沉槽与顶盖33的内端面形成上述气流通道31,盖体32设有与沉槽连通的连接孔,用于与正压气源4相连的气管41与连接孔密封连接。Considering the specific structure of the
也就是说,本实施例通过盖体32、顶盖33和气管41形成封闭的高压气室,也即上述气流通道31,正压气体经由气管41从正压气源4输送至沉槽内,以启动喷射体2。That is to say, in this embodiment, a closed high-pressure gas chamber is formed by the
需要说明的是,盖体32与顶盖33可以焊接固定或通过螺栓固定等。It should be noted that, the
优选地,还包括外壳7,盖体32与外壳7固定连接,超声换能器12和振动体13设于外壳7内,且气管41通过外壳7的内部空间与连接孔相连。Preferably, it also includes a
为了使承压面21在喷射体2的整个行程中均能够受到正压气体的压力作用,在上述实施例的基础之上,顶盖33设有贯穿其厚度的第一喷射孔,盖体32设有贯穿其厚度的第二喷射孔,第一喷射孔与第二喷射孔一一对应设置;喷射体2包括第一柱状部22和第二柱状部23,第一柱状部22用于与第一喷射孔可滑动配合,第二柱状部23用于与第二喷射孔可滑动配合;第一柱状部22和第二柱状部23通过承压面21过渡连接,承压面21的最小径向尺寸大于或等于第一喷射孔的孔径。In order to enable the
可以理解的是,由于承压面21为倾斜面,且根据倾斜面的受力情况可知,承压面21从其与第二柱状部23相连的一端到其与第一柱状部22相连的一端,承压面21的径向尺寸逐渐减小,也即,第二柱状部23的径向尺寸大于第一柱状部22的径向尺寸。It can be understood that, since the pressure-bearing
由于承压面21的最小径向尺寸大于或等于第一喷射孔的孔径,也即,承压面21不能从第一喷射孔通过,当承压面21径向尺寸最小的部位运动至第一喷射孔时,承压面21与第一喷射孔的孔壁相抵触,喷射体2无法继续朝靠近第一喷射孔的方向运行,也即,此时,为喷射体2的最大行程的位置,此时,喷射体2伸出第一喷射孔的一端与工件表面接触,对工件表面进行冲击。Since the minimum radial dimension of the
显然,这时,气流通道31内的正压气体可以作用于整个倾斜面上,在喷射体2与工件碰撞完成后,喷射体2在正压气体的作用下沿相反方向撞向振动体13。Obviously, at this time, the positive pressure gas in the
考虑到安装的方便性,避免在安装时喷射体2自第二喷射孔中落下,在上述实施例的基础之上,端盖3还包括隔板34,隔板34设于盖体32远离顶盖33的一端,隔板34设有第三喷射孔,第三喷射孔与第二喷射孔一一对应设置;喷射体2还包括与第三喷射孔可滑动配合的第三柱状部24,第二柱状部23与第三柱状部24之间设有限位部25,限位部25的最小径向尺寸大于或等于第三喷射孔的孔径。Considering the convenience of installation, to avoid the
也就是说,本实施例通过隔板34对限位部25进行机械限位,避免在安装过程中喷射体2自第二喷射孔中脱离。That is to say, in this embodiment, the limiting
需要说明的是,盖体32与隔板34可以焊接固定或通过螺栓固定等。It should be noted that, the
进一步需要说明的是,在上述各个实施例中,本实用新型对喷射体2用于与工件表面接触的冲击端221的具体形状不做限定,如图3和图5所示,为了使喷射体2适用于不同形状的工件表面,在上述各个实施例的基础之上,喷射体2用于与工件表面接触的冲击端221的形状为平面、弧面、球面或尖角状等,本领域技术人员可以根据实际需要来选择。It should be further noted that, in the above embodiments, the present invention does not limit the specific shape of the
在此基础上,如图6所示,作为一种优选方案,喷射体2的冲击端221设有冲击齿222,冲击齿222的形状可以根据实际需要来选择。On this basis, as shown in FIG. 6 , as a preferred solution, the
另外,本实用新型对喷射体2的具体材质也不做限定,例如,喷射体2可以为金属喷射体2或陶瓷喷射体2,以使喷射体2适应不同材料表面的强化矫形处理要求。In addition, the present invention does not limit the specific material of the
进一步地,在上述各个实施例中,对喷射体2的具体数量不做限定,本领域技术人员可以根据实际需要来选择。Further, in each of the above embodiments, the specific quantity of the
可以理解的是,振动体13工作面的面积随着喷射体2的数量增加而增大,以使振动体13的工作面能够完全覆盖所有的喷射体2,以便提升超声强化工艺的处理效率。It can be understood that the area of the working surface of the vibrating
为了使喷射体2具有较大的行程,在上述各个实施例的基础之上,振动体13为用于使超声换能器12输出的振动的振幅放大的变幅振动体13,变幅振动体13的具体结构可参见现有技术,本文不做具体限定。In order to make the
考虑到振动体13与超声换能器12连接的方便性,作为一种优选方案,振动体13与超声换能器12通过螺柱14连接。当然,振动体13与超声换能器12也可以通过如焊接等其它的机械连接方式实现两者的固定连接。Considering the convenience of connecting the vibrating
为了使喷射体2具有合适的冲击强度,在上述任意一项实施例的基础之上,还包括分别与超声波电源11和正压气源4相连的控制器5,控制器5用于控制超声波电源11的输出功率和正压气源4的气流量,以通过调整超声波电源11的输出功率和正压气源4的气流量,使喷射体2具有预设冲击强度。In order to make the
可以理解的是,喷射体2的冲击强度与正压气体对其施加的正压力以及振动体13的振动能量有关,因此,本实施例通过控制器5分别控制超声波电源11的输出功率和正压气源4的气流量,来使正压气体对喷射体2产生的正压力和振动体13的振动能量共同作用,使喷射体2具有合适的冲击强度。It can be understood that the impact strength of the
需要说明的是,预设冲击强度是指本领域技术人员根据实际需要所设定的喷射体2的冲击强度,本实用新型对预设冲击强度的具体大小不做限定。It should be noted that the preset impact strength refers to the impact strength of the
优选地,还包括分别与正压气源4和控制器5相连的气流流量控制单元42,控制器5通过气流流量控制单元42来控制正压气源4的气流量,从而控制作用于喷射体2上的正压力的大小。Preferably, it also includes an air
需要说明的是,本实用新型对控制器5的具体控制方法不做限定,例如,当喷射体2的冲击强度未达到预设冲击强度,且超声波电源11的输出功率未达到最大输出功率时,不断增大超声波电源11的输出功率,直至超声波电源11的输出功率达到其最大输出功率为止,也即,此时,通过增大超声波电源11的输出功率来增大喷射体2的冲击强度。It should be noted that the present invention does not limit the specific control method of the
当超声波电源11的输出功率达到其最大输出功率,且喷射体2的冲击强度仍未达到预设冲击强度时,通过控制器5控制正压气源4的气流量不断增大,直至正压气源4的气流量达到其最大气流量为止,也即,此时,当超声波电源11的输出功率达到其最大输出功率时,通过增大正压气源4的气流量来增大喷射体2的冲击强度。When the output power of the
当喷射体2的冲击强度大于预设冲击强度,且超声波电源11的输出功率大于其最小输出功率时,通过控制器5控制超声波电源11的输出功率不断减小,来减小喷射体2的冲击强度,直至超声波电源11的输出功率达到其最小输出功率为止。When the impact strength of the
超声波电源11的输出功率达到其最小输出功率,且喷射体2的冲击强度仍然大于预设冲击强度时,通过控制器5控制正压气源4的气流量不断减小,来进一步减小喷射体2的冲击强度,直至正压气源4的气流量达到其最小气流量为止。When the output power of the
为了能够实时监测喷射体2的冲击强度,在上述实施例的基础之上,还包括用于检测喷射体2的冲击强度的传感器6,传感器6与控制器5相连,以使控制器5根据传感器6的检测信号控制超声波电源11的输出功率和正压气源4的气流量。In order to monitor the impact strength of the
也就是说,本实施例中通过传感器6来检测喷射体2的实时冲击强度,并将该实时冲击强度信号发送至控制器5,控制器5接收到该实时冲击强度信号后,将喷射体2的实时冲击强度与预设冲击强度的初始值进行对比,以根据比较结果来控制超声波电源11的输出功率和正压气源4的气流量,达到调整喷射体2的冲击强度的目的。That is to say, in this embodiment, the
需要说明的是,本实施例对传感器6的具体结构及其设置方式不做限定,只要能够检测到喷射体2的冲击强度即可,例如,传感器6可以为压力传感器6,该压力传感器6可优选设置在振动体13的工作面上。It should be noted that this embodiment does not limit the specific structure and arrangement of the
还需要说明的是,在本说明书中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。It should also be noted that, in this specification, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these entities or operations. There is no such actual relationship or sequence between operations.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其它实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
以上对本实用新型所提供的超声强化矫形装置进行了详细介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The ultrasonic enhanced orthopaedic device provided by the present utility model has been described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of the present utility model, some improvements and modifications can also be made to the present utility model, and these improvements and modifications also fall into the protection of the claims of the present utility model. within the range.
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