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CN211636411U - Material mixing granulator - Google Patents

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CN211636411U
CN211636411U CN201922118250.6U CN201922118250U CN211636411U CN 211636411 U CN211636411 U CN 211636411U CN 201922118250 U CN201922118250 U CN 201922118250U CN 211636411 U CN211636411 U CN 211636411U
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mixing
granulator
dust
mixing granulator
primary
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李增勃
胡金余
兰伟伟
高伟
郭彦新
魏江涛
吕君君
李生鹏
党昱
毛吉会
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Northwest Research Institute Of Chemical Industry Co ltd
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Shaanxi Yanchang Petroleum Group Co Ltd
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Abstract

一种物料混合造粒器,包括灰尘收集装置,灰尘收集装置上方安装有灰尘除尘器,灰尘收集装置的下方通过管道连通一级混合造粒机上端,一级混合造粒机顶部为残渣收集装置,下端为一级颗粒成型器,一级颗粒成型器下端为二级混合造粒机,位于一级颗粒成型器下方设置有二级颗粒成型器,一级混合造粒机和二级混合造粒机内部设置有混合滚筒,混合滚筒上设置有平衡减震器和混合滚筒变频电机,位于一级颗粒成型器上安装有一级混合造粒机自动下料阀,二级颗粒成型器底部设置有出料口。本实用新型可以把多种不同形态的工业废弃物和灰尘进行混合造粒,可以同时处理掉不同的工业废料减少对环境的污染,降低了人力提高了效率,同时大大的提高了资料的利用率。

Figure 201922118250

A material mixing granulator includes a dust collection device, a dust collector is installed above the dust collection device, the lower part of the dust collection device is connected to the upper end of the primary mixing granulator through a pipeline, and the top of the primary mixing granulator is a residue collection device , the lower end is a primary granulator, and the lower end of the primary granulator is a secondary mixing granulator, located below the primary granulator is a secondary granulator, a primary mixing granulator and a secondary mixing granulator There is a mixing drum inside the machine, a balance shock absorber and a frequency conversion motor for the mixing drum are installed on the mixing drum, an automatic feeding valve of the first-stage mixing granulator is installed on the first-stage particle former, and the bottom of the second-stage particle former is provided with an outlet. Feed mouth. The utility model can mix and granulate various industrial wastes and dusts in different forms, and can simultaneously process different industrial wastes, reduce environmental pollution, reduce manpower, improve efficiency, and greatly improve the utilization rate of materials. .

Figure 201922118250

Description

一种物料混合造粒器A material mixing granulator

技术领域technical field

本实用新型涉及化工技术领域,特别涉及一种物料混合造粒器。The utility model relates to the technical field of chemical industry, in particular to a material mixing granulator.

背景技术Background technique

在化工领域,往往会产生大量的煤灰、灰渣和油泥、油渣以及一些难处理的废油和焦渣等废弃物。这些物质往往是不易处理的而且对环境会造成严重的污染,而且这些东西的处理必须专业的有资历的厂家才能处理,而且必须分类规整处理,处理起来比较麻烦,而且容易造成二次污染。In the chemical industry, a large amount of coal ash, ash residue and sludge, oil residue and some refractory waste oil and coke residue are often produced. These substances are often difficult to handle and will cause serious pollution to the environment, and the processing of these things must be handled by professional and qualified manufacturers, and they must be handled in a sorted manner, which is troublesome to handle and easily causes secondary pollution.

现有的技术中一般是把废油和废渣进行混合,然后统一作为固体废弃物进行报废处理,而像煤灰和灰渣等会产生扬尘的粉尘东西一般都是通过喷淋防止扬尘,但是这是解决不了实际的煤灰等粉尘处理问题。In the existing technology, waste oil and waste residue are generally mixed, and then treated as solid waste for scrap treatment, and dust such as coal ash and ash residue that can generate dust are generally sprayed to prevent dust, but this is not the case. It is unable to solve the actual problem of dust disposal such as coal ash.

发明内容SUMMARY OF THE INVENTION

为了解决以上技术问题,本实用新型的目的在于提供一种物料混合造粒器,可以把多种不同形态的工业废弃物和灰尘进行混合造粒,可以同时处理掉不同的工业废料减少对环境的污染,降低了人力提高了效率,同时大大的提高了资料的利用率。In order to solve the above technical problems, the purpose of the present utility model is to provide a material mixing granulator, which can mix and granulate various industrial wastes and dusts in different forms, and can simultaneously process different industrial wastes and reduce the impact on the environment. Pollution, reducing manpower and improving efficiency, while greatly improving the utilization rate of materials.

为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:

一种物料混合造粒器,包括灰尘收集装置1,灰尘收集装置1上方安装有灰尘除尘器2,灰尘收集装置1的下方通过管道连通一级混合造粒机7上端,所述的一级混合造粒机7顶部为残渣收集装置5,下端为一级颗粒成型器12,一级颗粒成型器12下端为二级混合造粒机,位于一级颗粒成型器12下方设置有二级颗粒成型器13,所述的一级混合造粒机7和二级混合造粒机内部设置有混合滚筒8,混合滚筒8上设置有平衡减震器9和混合滚筒变频电机10,位于一级颗粒成型器12上安装有一级混合造粒机自动下料阀11,二级颗粒成型器13底部设置有出料口14。A material mixing granulator includes a dust collection device 1, a dust collector 2 is installed above the dust collection device 1, and the lower part of the dust collection device 1 is connected to the upper end of a primary mixing granulator 7 through a pipeline, and the primary mixing The top of the granulator 7 is a residue collecting device 5, the lower end is a primary particle former 12, the lower end of the primary particle former 12 is a secondary mixing granulator, and a secondary particle former is arranged below the primary particle former 12 13. The first-stage mixing and granulating machine 7 and the second-stage mixing and granulating machine are provided with a mixing drum 8, and the mixing drum 8 is provided with a balance shock absorber 9 and a mixing drum frequency conversion motor 10, located in the first-stage particle former. A first-stage mixing granulator automatic feeding valve 11 is installed on the 12, and a discharge port 14 is provided at the bottom of the second-stage granulator 13.

所述的灰尘收集装置1用于收集煤灰、水泥、油泥、残渣、以及工业或者其他的粉尘废弃物,位于灰尘收集装置1上安装有反吹系统4。The dust collection device 1 is used to collect coal ash, cement, sludge, residue, and industrial or other dust waste, and a backflushing system 4 is installed on the dust collection device 1 .

所述的残渣收集装置5与一级混合造粒机7之间设置有油泥、残渣收集装置下料阀6,所述的灰尘收集装置1的下方的管道上设置有灰尘下料设备3。A sludge and residue collecting device feeding valve 6 is arranged between the residue collecting device 5 and the first-stage mixing granulator 7 , and a dust feeding device 3 is arranged on the pipe below the dust collecting device 1 .

所述的混合滚筒8的变频和灰尘下料设备3、油泥、残渣收集装置下料阀6的频率和开关是相互连锁的。The frequency conversion of the mixing drum 8 and the frequency of the dust feeding equipment 3, the sludge and residue collecting device feeding valve 6 and the switching are interlocked with each other.

所述的一级颗粒成型器12和二级颗粒成型器13内部设置有网孔。The primary particle former 12 and the secondary particle former 13 are provided with mesh holes.

本实用新型的有益效果在于:The beneficial effects of the present utility model are:

本实用新型的优势是可以把多种不同形态的工业废弃物和灰尘进行混合造粒,可以同时处理掉不同的工业废料减少对环境的污染,降低了人力提高了效率,同时大大的提高了资料的利用率,经过混合造粒的物料可以作为燃料用作锅炉,做到资源的再次利用。The advantage of the utility model is that a variety of industrial wastes and dusts of different forms can be mixed and granulated, different industrial wastes can be processed at the same time, the pollution to the environment can be reduced, the manpower can be reduced, the efficiency can be improved, and the data can be greatly improved. The utilization rate of the mixed and granulated materials can be used as fuel for boilers, so that the resources can be reused.

本实用新型提供一种混合造粒装置,旨在解决工业产生的煤灰、灰尘、油泥、灰渣、油渣、焦油以及粘稠度较高的液体物料等废弃物,降低对环境的污染和操作人员的工作强度,同时通过混合造粒可以制作成为方便运输的颗粒状或者形状规整的物料,可以降低在运输中造成的环境的二次污染,同时经过混合造粒出的东西可以用作锅炉或者其他燃炉的燃料,是废弃物得到再次的利用,提高了资源的利用率。The utility model provides a mixing and granulating device, which aims to solve industrially generated wastes such as coal ash, dust, oil sludge, ash residue, oil residue, tar and liquid materials with high viscosity, and reduce environmental pollution and pollution. At the same time, it can be made into granular or regular-shaped materials that are convenient for transportation by mixing and granulating, which can reduce the secondary pollution of the environment caused by transportation. At the same time, the mixed granulation can be used as a boiler. Or the fuel of other furnaces, the waste is reused, which improves the utilization rate of resources.

附图说明Description of drawings

图1为本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.

具体实施方式Detailed ways

下面结合附图作详细叙述。The following is a detailed description in conjunction with the accompanying drawings.

如图1所示:包括:灰尘收集装置1,灰尘除尘器2,灰尘下料设备3,灰尘收集装置的反吹系统4,油泥、残渣收集装置5,油泥、残渣收集装置下料阀6,一级混合造粒机7,混合滚筒8,平衡减震器9,混合滚筒变频电机10,一级混合造粒机自动下料阀11,一级颗粒成型器12,二级颗粒成型器13,出料口14。As shown in Figure 1: including: dust collection device 1, dust collector 2, dust feeding equipment 3, backflushing system 4 of the dust collection device, sludge and residue collection device 5, sludge and residue collection device feeding valve 6, Primary mixing granulator 7, mixing drum 8, balance shock absorber 9, mixing drum variable frequency motor 10, primary mixing granulator automatic feeding valve 11, primary granulator 12, secondary granulator 13, Outlet 14.

所述灰尘收集装置1可以收集煤灰、水泥、油泥、残渣、以及工业或者其他的粉尘废弃物。这些灰尘和煤灰是通过气体输送的进料方式,把物料输送到灰尘收集器1中。进入收集装置内部的输送气会通过灰尘收集装置上面的除尘器2进行除尘后进行气体放空。同时灰尘收集装置反吹系统4通过除尘器2的压差来进行自动反吹,是除尘器的压差维持在一定的范围内,防止除尘器的堵塞。旋转给料器3通过变频调整下料量,并自动和油泥、残渣收集装置下料阀6进行匹配做到油渣和灰尘的最好配比的比例。The dust collection device 1 can collect coal ash, cement, sludge, residue, and industrial or other dust waste. These dusts and coal ash are fed by gas conveying, and the materials are conveyed to the dust collector 1 . The conveying gas entering the inside of the collection device will be dedusted by the dust collector 2 above the dust collection device, and then the gas will be vented. At the same time, the back blowing system 4 of the dust collection device performs automatic back blowing through the pressure difference of the dust collector 2, so that the pressure difference of the dust collector is maintained within a certain range to prevent the blockage of the dust collector. The rotary feeder 3 adjusts the feeding amount through frequency conversion, and automatically matches with the feeding valve 6 of the sludge and residue collection device to achieve the best ratio of oil residue and dust.

所述的油泥、残渣收集装置5用来收集工业产生油渣、油泥以及渣油和废油等工业废弃物。油泥、残渣收集装置5与油泥、残渣收集装置下料阀6连接方式为橡胶软连接,该连接方式可以有效的减少设备震动。油泥、残渣收集装置下料阀6是自动控制的和3是相互匹配的,已达到最佳的混合比。The oil sludge and residue collecting device 5 is used to collect industrial wastes such as oil residue, oil sludge and residual oil and waste oil produced in industry. The connection between the sludge and residue collecting device 5 and the feeding valve 6 of the sludge and residue collecting device is a rubber soft connection, which can effectively reduce the vibration of the equipment. Sludge and residue collection device feeding valve 6 is automatically controlled and 3 is matched with each other, and has reached the best mixing ratio.

所述的一级混合造粒机7主要是用来混合油、泥、渣和灰尘的。通过混合造粒机内部的滚筒8,频率的改变,来进行不同物质的混合,根据混合物料的干湿度和黏度来调节混合状况,同时滚筒8的变频和3、6的频率和开关是相互连锁的,可以自动调节和混合,三者的自动化、程序化时整个混合的更加的均匀。The primary mixing granulator 7 is mainly used for mixing oil, mud, slag and dust. The mixing of different substances is carried out by changing the frequency of the drum 8 inside the mixing granulator, and the mixing condition is adjusted according to the dry humidity and viscosity of the mixed material. Yes, it can be adjusted and mixed automatically, and the whole mixing is more uniform when the three are automated and programmed.

一级混合造粒机是安装在平衡减震器9,这样可保证以及混合造粒机7在运行中保证平衡并且不会因为运行中的震动,而造成混合的影响。The first-stage mixing and granulating machine is installed on the balance shock absorber 9, which can ensure that the mixing and granulating machine 7 is balanced during operation and will not cause mixing effects due to vibration during operation.

一级混合造粒机底部下料阀11是通过设置时间来进行开关的,根据物料的混合情况可以自动的调整11的开启间隔时长。二级混合造粒机的下料阀也是同样的工作原理。The feeding valve 11 at the bottom of the first-stage mixing granulator is switched on and off by setting the time, and the opening interval of 11 can be automatically adjusted according to the mixing condition of the materials. The feeding valve of the secondary mixing granulator is also the same working principle.

一级颗粒成型器12、二级颗粒成型器13,工作原理是内部有固定规格的网孔,通过转动让从混合造粒机下来的料通过这些网孔形成形状规格的物料。The working principle of the primary granulator 12 and the secondary granulator 13 is that there are meshes with fixed specifications inside, and the materials from the mixing granulator are rotated to form materials of shape and specifications through these meshes.

二级混合造粒机和一级的是相同的,是一级的加强版。The second-level mixing granulator is the same as the first-level one, and it is an enhanced version of the first-level.

出料口14是最终产物的出口,下面可以接吨袋,也可以直接用车接,并及时运走。The discharge port 14 is the outlet of the final product, and the following can be connected to a ton bag, or it can be directly connected by a truck, and transported away in time.

本实用新型的工作原理:The working principle of the present utility model:

把废弃的灰渣、粉尘和污油以及油泥等工业废弃物,通过二级混合搅拌,形成固定形状的固体混合物。主要是状态不同的几种废弃物同时进入一级颗粒成型器12进行一级混合造粒,进行初步的混合成型。形成固定的形状后,进入二级混合造粒机进一步混合成型使不同的物料达到最大的混合限度,然后进行进一步造粒形成最终的物料。The waste ash, dust, sewage oil and sludge and other industrial wastes are mixed and stirred to form a solid mixture with a fixed shape. Mainly, several kinds of wastes in different states simultaneously enter the primary granulator 12 for primary mixing and granulation, and perform preliminary mixing and molding. After forming a fixed shape, it enters the secondary mixing granulator for further mixing and molding to make the different materials reach the maximum mixing limit, and then further granulation is performed to form the final material.

Claims (5)

1.一种物料混合造粒器,其特征在于,包括灰尘收集装置(1),灰尘收集装置(1)上方安装有灰尘除尘器(2),灰尘收集装置(1)的下方通过管道连通一级混合造粒机(7)上端,所述的一级混合造粒机(7)顶部为残渣收集装置(5),下端为一级颗粒成型器(12),一级颗粒成型器(12)下端为二级混合造粒机,位于一级颗粒成型器(12)下方设置有二级颗粒成型器(13),所述的一级混合造粒机(7)和二级混合造粒机内部设置有混合滚筒(8),混合滚筒(8)上设置有平衡减震器(9)和混合滚筒变频电机(10),位于一级颗粒成型器(12)上安装有一级混合造粒机自动下料阀(11),二级颗粒成型器(13)底部设置有出料口(14)。1. A material mixing granulator, characterized in that it comprises a dust collecting device (1), a dust collector (2) is installed above the dust collecting device (1), and the bottom of the dust collecting device (1) is connected to a The upper end of the first-stage mixing and granulating machine (7), the top of the first-stage mixing and granulating machine (7) is a residue collecting device (5), and the lower end is a first-stage particle former (12), and the first-grade particle former (12) The lower end is a secondary mixing granulator, and a secondary granulating device (13) is arranged below the primary granulating device (12). A mixing drum (8) is provided, a balance shock absorber (9) and a mixing drum variable frequency motor (10) are arranged on the mixing drum (8), and a first-stage mixing granulator is installed on the first-stage particle former (12). The discharging valve (11) and the bottom of the secondary particle forming device (13) are provided with a discharging port (14). 2.根据权利要求1所述的一种物料混合造粒器,其特征在于,所述的灰尘收集装置(1)用于收集煤灰、水泥、油泥、残渣、以及工业粉尘废弃物,位于灰尘收集装置(1)上安装有反吹系统(4)。2. A material mixing granulator according to claim 1, characterized in that, the dust collecting device (1) is used to collect coal ash, cement, sludge, residue, and industrial dust waste, and is located in the dust A backflushing system (4) is installed on the collecting device (1). 3.根据权利要求1所述的一种物料混合造粒器,其特征在于,所述的残渣收集装置(5)与一级混合造粒机(7)之间设置有油泥、残渣收集装置下料阀(6),所述的灰尘收集装置(1)的下方的管道上设置有灰尘下料设备(3)。3. A material mixing granulator according to claim 1, characterized in that, between the described residue collecting device (5) and the first-stage mixing granulator (7), there are sludge and residue collecting devices under the A feeding valve (6) is provided, and a dust feeding device (3) is arranged on the pipe below the dust collecting device (1). 4.根据权利要求1所述的一种物料混合造粒器,其特征在于,所述的混合滚筒(8)的变频和灰尘下料设备(3)、油泥、残渣收集装置下料阀(6)的频率和开关是相互连锁的。4. A material mixing granulator according to claim 1, characterized in that, the frequency conversion and dust feeding equipment (3), sludge and residue collecting device feeding valve (6) of the mixing drum (8) ) frequency and switching are interlocked. 5.根据权利要求1所述的一种物料混合造粒器,其特征在于,所述的一级颗粒成型器(12)和二级颗粒成型器(13)内部设置有网孔。5 . The material mixing granulator according to claim 1 , wherein mesh holes are provided inside the primary particle former ( 12 ) and the secondary particle former ( 13 ). 6 .
CN201922118250.6U 2019-11-29 2019-11-29 Material mixing granulator Active CN211636411U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117504716A (en) * 2023-11-15 2024-02-06 河南北斗众创高新技术研究院有限公司 A device for collecting pulverized coal and granulating it during the upgrading process of low-rank coal

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117504716A (en) * 2023-11-15 2024-02-06 河南北斗众创高新技术研究院有限公司 A device for collecting pulverized coal and granulating it during the upgrading process of low-rank coal

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