CN211635812U - Multistage washing dust removal active carbon clean system in highway tunnel - Google Patents
Multistage washing dust removal active carbon clean system in highway tunnel Download PDFInfo
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Abstract
本实用新型公开了一种公路隧道多级水洗除尘活性炭净化系统,包括水洗室、风机通道、净化室、蓄水池等,利用水洗除尘与活性炭吸附相结合,实现对隧道内主要污染物烟尘、CO和NO2的去除,逐级水洗,先通过水洗室的雾化喷头产生的水雾与污染气体充分接触,去除掉烟尘的大颗粒粉尘,再通过分级通道的过滤板,在风机的作用下使污染气体与水强制撞击洗涤,最后通过风机通道内的除沫装置将气体中剩余的粉尘和夹带的水汽清理掉,提高除尘效率;通过采用活性炭吸附法去除掉污染气体中的有害气体,可以实现多种有害气体的同时净化。净化室内设置不同角度的挡气板可以使设备处在不同的工作模式,以提高净化室内气流的速度,提高净化效率。
The utility model discloses a multi-stage water-washing and dust-removing activated carbon purification system for a highway tunnel, which comprises a water-washing room, a fan channel, a purification room, a water storage tank, etc. The removal of CO and NO 2 is carried out by water washing step by step. First, the water mist generated by the atomizing nozzle of the washing chamber is fully contacted with the polluted gas to remove the large particles of smoke and dust, and then passes through the filter plate of the grading channel. Under the action of the fan The polluted gas and water are forced to collide and wash, and finally the remaining dust and entrained water vapor in the gas are cleaned up by the defoaming device in the fan channel, so as to improve the dust removal efficiency; by using the activated carbon adsorption method to remove harmful gases in the polluted gas, it can To achieve simultaneous purification of a variety of harmful gases. Setting air baffles at different angles in the purification room can make the equipment in different working modes, so as to improve the speed of air flow in the purification room and improve the purification efficiency.
Description
技术领域technical field
本实用新型属于环境空气净化技术领域,涉及一种公路隧道多级水洗除尘活性炭净化系统。The utility model belongs to the technical field of environmental air purification, and relates to a multi-stage water-washing and dust-removing activated carbon purification system for highway tunnels.
背景技术Background technique
隧道内的污染物主要有颗粒物、CO、NO2等,颗粒物可以降低隧道内的能见度,CO、NO2等气体会对隧道内人员的身体造成危害。污染气体的积聚对隧道安全造成了很大的威胁。The pollutants in the tunnel mainly include particulate matter, CO, NO 2 , etc. The particulate matter can reduce the visibility in the tunnel, and gases such as CO and NO 2 will cause harm to the bodies of the people in the tunnel. The accumulation of polluting gases poses a great threat to tunnel safety.
目前对污染物的治理主要是静电除尘、水洗除尘和活性炭吸附。其中,静电除尘以其高效的除尘效率在国外被广泛使用。但是,静电除尘因其高昂的运营费没能在国内推广起来,并且它不能对CO、NO2进行净化。At present, the treatment of pollutants is mainly electrostatic dust removal, water washing dust removal and activated carbon adsorption. Among them, electrostatic precipitator is widely used abroad for its high dust removal efficiency. However, electrostatic precipitator has not been popularized in China because of its high operating costs, and it cannot purify CO and NO 2 .
水洗除尘设备是一种新型的除尘设备,主要用于一些灰尘容易到处乱飞的生产环境中,水洗除尘的原理是使水与烟尘颗粒发生惯性碰撞、截留和布朗扩散等物理反应,将烟尘颗粒从空气中去除,水洗除尘除尘率决定于进气的洁净度,正常情况下在60~80之间,且水洗除尘与静电除尘相比能耗低。Water washing dust removal equipment is a new type of dust removal equipment, mainly used in some production environments where dust is easy to fly around. Removed from the air, the dust removal rate of water washing and dust removal is determined by the cleanliness of the intake air, which is between 60 and 80 under normal circumstances, and the energy consumption of water washing dust removal is lower than that of electrostatic dust removal.
活性炭吸附是处理有机废气、臭味处理效果最好的净化方法。活性炭本身具备良好的吸附性,活性炭吸附能有效的去除水的臭味、天然和合成溶解有机物、微污染物质等的措施。大部分比较大的有机物分子、芳香族化合物、卤代炔等能牢固地吸附在活性炭表面上或空隙中,并对腐殖质、合成有机物和低分子量有机物有明显的去除效果。活性炭吸附作为深度净化工艺,可以吸附多种有害气体,经常用于废水的末级处理,也可用于长产用水、生活用水的纯化处理。Activated carbon adsorption is the best purification method for treating organic waste gas and odor. Activated carbon itself has good adsorption, and activated carbon adsorption can effectively remove the odor of water, natural and synthetic dissolved organic matter, micro-pollutant substances and other measures. Most of the relatively large organic molecules, aromatic compounds, halogenated alkynes, etc. can be firmly adsorbed on the surface or in the voids of activated carbon, and have obvious removal effects on humus, synthetic organics and low molecular weight organics. As a deep purification process, activated carbon adsorption can absorb a variety of harmful gases. It is often used in the final treatment of wastewater, and can also be used in the purification of long-term production water and domestic water.
有研究表明,当粉尘和颗粒物比较多时,活性炭吸附可同时和水洗除尘以及UV等离子一起使用,达到废气净化达标排放。Studies have shown that when there are many dust and particulate matter, activated carbon adsorption can be used together with water washing dust removal and UV plasma at the same time to achieve exhaust gas purification and discharge standards.
而颗粒物、CO、NO2是国内公路隧道的主要污染物,因此,研发一种有效过滤除尘、安全性高、更环保、实现闭环控制的对公路隧道的颗粒物、CO、NO2进行综合治理的设备一直是申请人研究的课题之一。Particulate matter, CO, and NO 2 are the main pollutants in domestic highway tunnels. Therefore, a comprehensive treatment of particulate matter, CO, and NO 2 in highway tunnels has been developed that can effectively filter dust, have high safety, are more environmentally friendly, and realize closed-loop control. Equipment has always been one of the subjects of the applicant's research.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的缺陷或不足,本实用新型的目的在于,提供一种公路隧道多级水洗除尘活性炭净化系统。In view of the defects or deficiencies existing in the prior art, the purpose of the present utility model is to provide a multi-stage water-washing and dust-removing activated carbon purification system for highway tunnels.
为实现上述任务,本实用新型采取如下的技术解决方案:In order to realize the above-mentioned tasks, the utility model adopts the following technical solutions:
一种公路隧道多级水洗除尘活性炭净化系统,包括水洗室、净化室以及蓄水池,其特征在于,水洗室和净化室相连接;A multi-stage water-washing and dust-removing activated carbon purification system for a highway tunnel, comprising a water-washing room, a purification room and a water reservoir, characterized in that the water-washing room and the purification room are connected;
在水洗室内设有雾化喷头,雾化喷头连接第一进水口,水洗室内设有进气口和第二空气质量检测器,水洗室底部有排水口;An atomizing nozzle is arranged in the washing chamber, the atomizing nozzle is connected to the first water inlet, an air inlet and a second air quality detector are arranged in the washing chamber, and a drainage outlet is arranged at the bottom of the washing chamber;
水洗室通过过滤网连接风机通道,风机通道通过除沫器连通风机,在过滤网上有第二进水口;The washing chamber is connected to the fan channel through the filter screen, the fan channel is connected to the fan through the demister, and there is a second water inlet on the filter screen;
风机通过集气罩进入净化室,在净化室的集气罩内部设置有挡气板,在净化室的端口水平设置有四层活性炭吸附槽,活性炭吸附槽水平放置在抽屉上,活性炭吸附槽上放有蜂窝状的活性炭板,上面两层用于吸附CO,下面两层用于吸附NO2;活性炭吸附槽另一侧有排气口,在排气口上方设置有第一空气质量检测器;The fan enters the clean room through the gas collecting hood. An air baffle is arranged inside the gas collecting hood of the clean room. Four layers of activated carbon adsorption tanks are horizontally arranged at the ports of the clean room. The activated carbon adsorption tanks are placed horizontally on the drawer, and the activated carbon adsorption tanks A honeycomb activated carbon plate is placed, the upper two layers are used to adsorb CO, and the lower two layers are used to adsorb NO 2 ; the activated carbon adsorption tank has an exhaust port on the other side, and a first air quality detector is arranged above the exhaust port;
第一进水口和第二进水口通过管道与外部的蓄水池相连,在蓄水池上设置有第一水泵和第二水泵;The first water inlet and the second water inlet are connected with an external reservoir through pipes, and a first water pump and a second water pump are arranged on the reservoir;
排水口和过滤网排出的水通过管路与废水池相连通;The water discharged from the water outlet and the filter screen is connected with the waste water tank through the pipeline;
第一空气质量检测器、第二空气质量检测器、挡气板、第一进水口、第二进水口、第一水泵和第二水泵分别连接控制单元。The first air quality detector, the second air quality detector, the air baffle, the first water inlet, the second water inlet, the first water pump and the second water pump are respectively connected to the control unit.
本实用新型的其它特点是:Other features of the present utility model are:
所述集气罩与净化室成45度连接。The gas collecting hood is connected with the clean room at 45 degrees.
所述除沫器由多块W形状的折流板构成,在折流板构成的通道内部的每个拐弯处都设有收集钩,收集钩用来拦截气流中的水雾颗粒,实现将空气中的大颗粒水雾分离的作用。The demister is composed of a plurality of W-shaped baffles, and each corner of the channel formed by the baffles is provided with a collecting hook. The collecting hook is used to intercept the water mist particles in the air flow and realize the The role of water mist separation in large particles.
所述挡气板由电机控制,可以与水平形成0度、45度、-45度的角度,将风机产生的气流导向对应的活性炭吸附槽,实现不同的工作模式。The air baffle is controlled by a motor, and can form an angle of 0 degree, 45 degree and -45 degree with the horizontal, and guide the air flow generated by the fan to the corresponding activated carbon adsorption tank to realize different working modes.
所述第一空气质量检测器和第二空气质量检测器是集成烟尘浓度检测器、CO浓度检测器和NO2浓度检测器的质量检测器。The first air quality detector and the second air quality detector are mass detectors integrating a smoke concentration detector, a CO concentration detector and a NO 2 concentration detector.
所述第一水泵为第一进水口上的雾化喷头提供压力,所述第二水泵为第二进水口上的过滤网提供压力。The first water pump provides pressure for the atomizing nozzle on the first water inlet, and the second water pump provides pressure for the filter screen on the second water inlet.
本实用新型的公路隧道多级水洗除尘活性炭净化系统,利用水洗除尘与活性炭吸附相结合,实现对隧道内主要污染物烟尘、CO和NO2的去除,逐级水洗,先通过水洗室的雾化喷头产生的水雾与污染气体充分接触,去除掉烟尘的大颗粒粉尘,再通过分级通道的过滤板,在风机的作用下使污染气体与水强制撞击洗涤,最后通过风机通道内的除沫器将气体中剩余的粉尘和夹带的水汽清理掉,提高除尘效率;通过采用活性炭吸附法去除掉污染气体中的有害气体,添加不同方法制备的铜盐活性炭可以实现不同有害气体的净化,可以实现多种有害气体的同时净化。对活性炭吸附槽加设抽屉,使活性炭便于更换。净化室内设置不同角度的挡气板可以使设备处在不同的工作模式,以提高净化室内气流的速度,提高净化效率;挡气板可以使污染气体均匀的流过活性炭吸附剂,使两者充分接触,提高净化效率。The multi-stage water-washing and dust-removing activated carbon purification system for highway tunnels of the utility model utilizes the combination of water-washing and dust-removing and activated carbon adsorption to realize the removal of the main pollutants, smoke, dust, CO and NO 2 in the tunnel. The water mist generated by the nozzle is fully contacted with the polluted gas to remove the large particles of smoke and dust, and then passes through the filter plate of the grading channel. Clean up the remaining dust and entrained water vapor in the gas to improve the dust removal efficiency; by using the activated carbon adsorption method to remove the harmful gas in the polluted gas, adding copper salt activated carbon prepared by different methods can realize the purification of different harmful gases, and can achieve many At the same time purification of harmful gases. A drawer is added to the activated carbon adsorption tank to make the activated carbon easy to replace. The air baffles with different angles in the purification room can make the equipment in different working modes, so as to improve the speed of the air flow in the purification room and improve the purification efficiency; contact to improve purification efficiency.
附图说明Description of drawings
图1为本实用新型的公路隧道多级水洗除尘活性炭净化系统结构示意图;1 is a schematic structural diagram of a multi-stage water-washing and dust-removing activated carbon purification system for highway tunnels of the present utility model;
图2为挡气板的三种状态图,其中,(a)图是挡气板与水平形成0度状态,(b)是挡气板与水平形成45度状态,(c)图是挡气板与水平形成-45度状态;Figure 2 shows three state diagrams of the air baffle, wherein (a) is the state where the air baffle is 0 degrees from the horizontal, (b) is the state where the air baffle is 45 degrees from the horizontal, and (c) is the air baffle The board and the horizontal form a state of -45 degrees;
图3为除沫器的折流板结构图,其中,(a)图是折流板成品示意图,(b)是折流板展开示意图;Fig. 3 is the baffle structure diagram of the demister, wherein, (a) is a schematic diagram of the finished product of the baffle, and (b) is a schematic diagram of the expansion of the baffle;
图4是采用本实用新型的公路隧道多级水洗除尘活性炭净化系统布设在隧道口的应用实例。FIG. 4 is an application example of using the multi-stage water-washing and dust-removing activated carbon purification system of the highway tunnel of the present invention to be arranged at the tunnel entrance.
图5是控制单元的控制流程图。FIG. 5 is a control flowchart of the control unit.
图中的标记分别表示:1、水洗室,2、风机通道,3、净化室,4、废水池,5、进气口,6、雾化喷头,7、第一进水口,8、排水口,9、过滤网,10、第二进水口,11、除沫器,12、风机,13、活性炭吸附槽,14、抽屉,15、排气口,16、第一空气质量检测器,17、第二空气质量检测器,18、控制单元,19、集气罩,20、挡气板,21、蓄水池,22、第一水泵,23、第二水泵。The marks in the figure represent: 1. Washing room, 2. Fan passage, 3. Clean room, 4. Wastewater pool, 5. Air inlet, 6. Atomizing nozzle, 7. First water inlet, 8. Drainage , 9, filter screen, 10, second water inlet, 11, demister, 12, fan, 13, activated carbon adsorption tank, 14, drawer, 15, exhaust port, 16, first air quality detector, 17, The second air quality detector, 18, the control unit, 19, the air collecting hood, 20, the air baffle, 21, the water reservoir, 22, the first water pump, 23, the second water pump.
下面结合附图和实施例对本实用新型作进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
具体实施方式Detailed ways
参见图1,本实施例给出一种公路隧道多级水洗除尘活性炭净化系统,包括水洗室1、净化室3以及蓄水池21,水洗室1和净化室3相连接;Referring to FIG. 1, the present embodiment provides a multi-stage water-washing and dust-removing activated carbon purification system for a highway tunnel, including a water-washing chamber 1, a purification chamber 3 and a reservoir 21, and the water-washing chamber 1 and the purification chamber 3 are connected;
在水洗室1内设有雾化喷头6,雾化喷头6连接第一进水口7,水洗室1内设有进气口5和第二空气质量检测器17,水洗室1底部有排水口8;An atomizing
水洗室1通过过滤网9连接风机通道2,风机通道2通过除沫器11连通风机12,在过滤网9上有第二进水口10;The washing chamber 1 is connected to the
风机12通过集气罩19进入净化室3,在净化室3的集气罩19内部设置有挡气板20,在净化室3的端口水平设置有四层活性炭吸附槽13,活性炭吸附槽13水平放置在抽屉14上,活性炭吸附槽13上放有蜂窝状的活性炭板,上面两层用于吸附CO,下面两层用于吸附NO2;活性炭吸附槽13另一侧有排气口15,在排气口15上方设置有第一空气质量检测器16;The fan 12 enters the clean room 3 through the gas collecting hood 19, and a gas baffle 20 is arranged inside the gas collecting hood 19 of the clean room 3, and a four-layer activated
第一进水口7和第二进水口10通过管道与外部的蓄水池相连,在蓄水池上设置有第一水泵22和第二水泵23;The
排水口8和过滤网9排出的水通过管路与废水池4相连通;The water discharged from the water outlet 8 and the filter screen 9 is communicated with the waste water tank 4 through a pipeline;
第一空气质量检测器16、第二空气质量检测器17、挡气板20、第一进水口7、第二进水口10和水泵分别连接控制单元18。The first air quality detector 16 , the second air quality detector 17 , the air baffle 20 , the
本实施例中,所述集气罩19与净化室3成45度连接。In this embodiment, the gas collecting hood 19 is connected to the clean room 3 at 45 degrees.
挡气板20由电机控制,可以与水平形成0度、45度、-45度的角度,将风机12产生的气流导向对应的活性炭吸附槽13,实现不同的工作模式。The air baffle 20 is controlled by a motor, and can form an angle of 0 degree, 45 degree, and -45 degree with the horizontal, and guide the airflow generated by the fan 12 to the corresponding activated
蓄水池21上的第一水泵22为第一进水口7上的雾化喷头6提供压力,另第二水泵23为第二进水口10上的过滤网9提供压力。The first water pump 22 on the reservoir 21 provides pressure for the
控制单元18控制雾化喷头6和过滤网9的出水量,以及风机12的功率、挡气板20的角度。The control unit 18 controls the water output of the
第一空气质量检测器16和第二空气质量检测器17负责检测公路隧道内的空气质量,测量公路隧道空气中烟尘、CO、NO2的浓度,并与隧道污染物浓度限值比较以确定净化室3和风机12的工作状态。The first air quality detector 16 and the second air quality detector 17 are responsible for detecting the air quality in the highway tunnel, measuring the concentration of soot, CO, and NO2 in the air of the highway tunnel, and comparing with the tunnel pollutant concentration limit to determine the clean room 3 and the working state of the fan 12.
净化室3负责对公路隧道内的主要污染物烟尘、CO、NO2进行净化。The clean room 3 is responsible for purifying the main pollutants soot, CO and NO2 in the highway tunnel.
风机12负责为净化室3提供风量。The fan 12 is responsible for providing the air volume for the clean room 3 .
本实施例的公路隧道多级水洗除尘活性炭净化系统,总体积为7m×2m×2m,水洗室1、风机通道2、净化室3为四面体,在风机通道2下放置蓄水池21和废水池4,可节约空间。The multi-stage water-washing and dust-removing activated carbon purification system for highway tunnels in this embodiment has a total volume of 7m×2m×2m. Pool 4, can save space.
本实施例的公路隧道多级水洗除尘活性炭净化系统,其工作原理为:The multi-stage water-washing and dust-removing activated carbon purification system of the highway tunnel of the present embodiment, its working principle is:
污染气体通过进气口5进入水洗室1内部,雾化喷头产生的水雾与污染气体接触,去除掉大颗粒粉尘;风机12产生的负压会把水洗室1的经水洗除尘处理后的污染气体吸入风机通道2内,污染气体先与过滤网9接触发生强制性撞击洗涤,去除掉小颗粒粉尘,然后经过除沫器11去除掉残留的粉尘和夹带的水雾,实现多级水洗过滤除尘;污染气体流过风机通道2后流入净化室3内,在集气罩19和挡气板20的引导作用下,使污染气体再次与活性炭吸附槽13的活性炭吸附剂充分接触,实现对CO、NO2的去除,最后通过排气口15排出。The polluted gas enters the washing chamber 1 through the air inlet 5, and the water mist generated by the atomizing nozzle contacts the polluted gas to remove large particles of dust; The gas is sucked into the
烟尘颗粒物的去除方法为多级水洗除尘,使水和烟尘颗粒物接触发生物理反应,烟尘颗粒物溶于水脱离空气,第一级水洗除尘由雾化喷头6在水洗室1内完成,水在压力作用下通过雾化喷头6形成水雾,水雾与烟尘的大颗粒物充分接触,雾化喷头6的喷嘴针对公路隧道的大颗粒烟尘,选用的是离心式实心圆锥喷嘴,共6个,每3个为一组,共2组垂直间距10cm。所选离心式实心圆锥喷嘴不易被大烟尘颗粒污堵塞且能与烟尘的大颗粒物充分接触,雾化喷头6的水由蓄水池通过管道提供,水压由蓄水池21上设置的第一水泵22产生,废水通过排水口8排到废水池4。The removal method of soot particles is multi-stage water washing and dust removal, so that water and soot particles come into contact with each other to have a physical reaction, soot particles dissolve in water and separate from the air. The water mist is formed through the
第一级水洗除尘主要去除公路隧道污染空气中的大烟尘颗粒,剩余的小烟尘颗粒由第二级水洗除尘在风机通道2内的过滤网9完成,过滤网9为3层金属网,每层水平间距1cm。金属网上方有出第二进水口10,水压由蓄水池21上的第二水泵23产生,并通过管道提供给。废水通过金属网下方的管路排到废水池4。The first-stage water washing and dedusting mainly removes large soot particles in the polluted air of highway tunnels, and the remaining small soot particles are completed by the second-stage washing and dedusting filter 9 in the
如图3所示,除沫器11用来去除空气中由水洗除尘过程中产生的水分,除沫器11是由多块W形状的折流板构成的,在折流板构成的通道内部的每个拐弯处都设有收集钩,收集钩用来拦截气流中的水雾颗粒,实现将空气中的大颗粒水雾分离出去的作用。As shown in Fig. 3, the demister 11 is used to remove the moisture generated in the air by the water washing and dust removal process. The demister 11 is composed of a plurality of W-shaped baffles. Each corner is provided with a collection hook, which is used to intercept the water mist particles in the air flow and realize the function of separating the large particles of water mist in the air.
活性炭本身具有良好的吸附性,可以吸附多种有害气体,发明人通过研究发现,采用制备的载铜活性炭对CO和NO2表现出更强的吸附性,可以大大提高去污效率。Activated carbon itself has good adsorption properties and can adsorb a variety of harmful gases. The inventors found through research that the prepared copper-loaded activated carbon showed stronger adsorption properties for CO and NO 2 , which could greatly improve the decontamination efficiency.
CO和NO2的去除方法采用活性炭去除,隧道污染气体流过活性炭吸附槽,活性炭与空气中的CO和NO2发生物理吸附作用,将CO和NO2从空气中去除。The removal method of CO and NO 2 adopts activated carbon removal, the tunnel polluted gas flows through the activated carbon adsorption tank, and the activated carbon has physical adsorption with CO and NO 2 in the air to remove CO and NO 2 from the air.
在净化室3的端口水平设置的活性炭吸附槽13共有四层,每层活性炭吸附槽13放有蜂窝状的活性炭板,活性炭板原料选择2种载铜活性炭,高于纯活性炭的吸附性,所述2种载铜活性炭由不同方法制备而成,以实现对不同污染的吸附,一种载铜活性炭对CO有较好的吸附性,另一种载铜活性炭对NO2有较好的吸附性。There are four layers of activated
每层活性炭吸附槽13的抽屉14上,均匀放置4块蜂窝状活性炭板,上面两层放置吸附CO的活性炭板,下面两层放置吸附NO2的活性炭板;活性炭吸附槽13一侧连接出气口15,出气口15侧设有拉手,可以将每层的活性炭吸附槽13拉出,实现对活性炭板的更换。On the
载铜活性炭单位时间内去除的污染物质量可有下式得出:The quality of pollutants removed by copper-loaded activated carbon per unit time can be obtained by the following formula:
式中i=2,3;其中2为CO,3为NO2;mi为第i中污染物单位时间内去除的质量;ηi为第i种污染物的单位面积的去除质量;S为活性炭吸附槽的横截面积;d为蜂窝状活性炭的孔径;ds为蜂窝状活性炭的的最佳孔径。where i=2, 3; where 2 is CO, 3 is NO2; mi is the mass of pollutants removed per unit time in the i-th pollutant; ηi is the removal mass of the i-th pollutant per unit area; S is the activated carbon adsorption tank The cross-sectional area of ; d is the pore size of the honeycomb activated carbon; ds is the optimal pore size of the honeycomb activated carbon.
由于铜离子的作用使其比普通活性炭有更好的吸附性,维护周期为每月一次。Due to the effect of copper ions, it has better adsorption than ordinary activated carbon, and the maintenance cycle is once a month.
挡气板20设在集气罩19和活性炭吸附槽13之间,挡气板20由外部的电机(图中未示出)控制,可以与水平形成0度、45度、-45度的角度,将风机12产生的气流导向对应的活性炭吸附槽13,实现图2所示不同的工作模式:The air baffle 20 is arranged between the air collecting hood 19 and the activated
工作模式1:挡气板20与水平形成0度,污染气体在挡气板20的引导作用下均匀流到4个活性炭吸附槽13,完成CO与NO2的去除工作(图2a);Working mode 1: The air baffle 20 forms 0 degrees with the horizontal, and the polluted gas flows evenly to the four activated
工作模式2:挡气板与水平形成45度,污染气体在挡气板20的引导作用下均匀流到上面2个活性炭吸附槽13,完成CO的去除工作(图2b);Working mode 2: The air baffle is 45 degrees from the horizontal, and the polluted gas flows evenly to the two activated
工作模式3:挡气板与水平形成-45度,污染气体在挡气板20的引导作用下均匀流到下面2个活性炭吸附槽13,完成NO2的去除工作(图2c)。Working mode 3: The baffle is formed at -45 degrees from the horizontal, and the polluted gas flows evenly to the two activated
挡气板20的工作模式的设置主要是为了提高污染物去除的效率。The setting of the working mode of the air baffle 20 is mainly to improve the efficiency of pollutant removal.
第一空气质量检测器16和第二空气质量检测器17是集成烟尘浓度检测器、CO浓度检测器和NO2浓度检测器的质量检测器。用于将监测的隧道烟尘浓度、CO浓度和NO2浓度传送到控制单元18,控制单元18将检测到的各隧道污染物浓度ρci与隧道污染物浓度限值ρbi进行比较,判断污染物是否超标,确定雾化喷头6和过滤网9的出水量,以及风机12的功率、挡气板20的角度,如图5所示。具体流程为:The first air quality detector 16 and the second air quality detector 17 are mass detectors integrating a soot concentration detector, a CO concentration detector, and a NO 2 concentration detector. It is used to transmit the monitored tunnel soot concentration, CO concentration and NO 2 concentration to the control unit 18, and the control unit 18 compares the detected pollutant concentration ρ ci of each tunnel with the tunnel pollutant concentration limit ρ bi , and determines the pollutant concentration. Whether it exceeds the standard, determine the water output of the
风机12和水泵初始状态为关闭,挡气板20的初始角度为0度;The initial state of the fan 12 and the water pump is closed, and the initial angle of the air baffle 20 is 0 degrees;
首先判断烟尘浓度是否超标,若ρc1-ρb1>0,则烟尘浓度超标,风机12开启,水泵为雾化喷头6和过滤网9供水;若ρc1-ρb1≤0,则进入下一步,风机12和水泵的工作状态待定;First judge whether the dust concentration exceeds the standard, if ρ c1 -ρ b1 > 0, then the smoke concentration exceeds the standard, the fan 12 is turned on, and the water pump supplies water to the
然后判断CO和NO2浓度是否超标,若ρc2-ρb2>0且ρc3-ρb3>0,则CO和NO2浓度超标,风机12开启,挡气板20的角度为0度;若ρc2-ρb2>0且ρc3-ρb3≤0,则只有CO超标,风机12开启,挡气板20的角度为45度;若ρc2-ρb2≤0且ρc3-ρb3>0,则只有NO2超标,风机12开启,挡气板20的角度为-45度;若ρc2-ρb2≤0且ρc3-ρb3≤0,则CO和NO2都不超标。Then judge whether the concentration of CO and NO 2 exceeds the standard. If ρ c2 -ρ b2 > 0 and ρ c3 -ρ b3 > 0, then the concentration of CO and NO 2 exceeds the standard, the fan 12 is turned on, and the angle of the air baffle 20 is 0 degrees; ρ c2 -ρ b2 >0 and ρ c3 -ρ b3 ≤0, then only CO exceeds the standard, the fan 12 is turned on, and the angle of the air baffle 20 is 45 degrees; if ρ c2 -ρ b2 ≤0 and ρ c3 -ρ b3 > 0, only NO 2 exceeds the standard, the fan 12 is turned on, and the angle of the air baffle 20 is -45 degrees; if ρ c2 -ρ b2 ≤ 0 and ρ c3 -ρ b3 ≤ 0, then neither CO nor NO 2 exceeds the standard.
各污染物是否超标情况和各装置工作状态关系如下表1所示。The relationship between whether each pollutant exceeds the standard and the working status of each device is shown in Table 1 below.
表1:各污染物是否超标情况和各装置工作状态关系表Table 1: The relationship between whether each pollutant exceeds the standard and the working status of each device
风机20的开启时间根据各污染物的超标情况确定,风机20的具体工作时间由下式确定:The opening time of the fan 20 is determined according to the excess of each pollutant, and the specific working time of the fan 20 is determined by the following formula:
T=max{T1,T2,T3}T=max{T 1 ,T 2 ,T 3 }
式中i=1,2,3,其中,1表示烟尘颗粒物(VI),2表示CO,3表示NO2;Ti为去除第i种污染物风机所需工作时间;T为风机的最终工作时间;ρci为测量的第i种污染物浓度;ρbi为i种污染物的隧道限值;vi为去除第i种污染物工作区域的风速,具体为v1为过滤板处的风速,v2为CO活性炭吸附槽处的风速,v3为NO2活性炭吸附槽处的风速;Si为去除第i种污染物工作区域的反应面积,具体为S1为过滤板的面积,S2为CO活性炭吸附槽的横截面积,S3为NO2活性炭吸附槽的横截面积;mi为第i中污染物单位时间内去除的质量。where i=1, 2, 3, where 1 is the soot particulate matter (VI), 2 is CO, 3 is NO2; Ti is the working time of the fan to remove the i-th pollutant; T is the final working time of the fan; ρ ci is the measured concentration of the i-th pollutant; ρ bi is the tunnel limit of the i-th pollutant; vi is the wind speed in the working area for removing the i -th pollutant, specifically v 1 is the wind speed at the filter plate, v 2 is the wind speed at the CO activated carbon adsorption tank, v 3 is the wind speed at the NO 2 activated carbon adsorption tank; S i is the reaction area of the working area for removing the i-th pollutant, specifically S 1 is the area of the filter plate, S 2 is The cross-sectional area of the CO activated carbon adsorption tank, S3 is the cross - sectional area of the NO2 activated carbon adsorption tank; m i is the mass of pollutants removed per unit time in the i-th.
水洗除尘过程中的水泵共有两个,即第一水泵22和第二水泵23,分别为雾化喷头6和过滤网9提供压力,由于管道长度、距蓄水池高度和设备雾化程度的差异,雾化喷头6和过滤网9所需压力并不相同,水泵提供的压力由下式确定:There are two water pumps in the process of washing and dedusting, namely the first water pump 22 and the second water pump 23, which provide pressure for the
式中,i=1,2,其中,1表示雾化喷头相应参数,2表示过滤网相应参数;P装置所需压力;u为装置的雾化系数;v为风机产生的风速;g为重力加速度;Δpl为管道单位长度损失压力;Δph为单位高度损失的压力。In the formula, i=1, 2, where 1 represents the corresponding parameter of the atomizing nozzle, 2 represents the corresponding parameter of the filter; P is the pressure required by the device; u is the atomization coefficient of the device; v is the wind speed generated by the fan; g is the gravity Acceleration; Δp l is the pressure loss per unit length of the pipeline; Δph is the pressure loss per unit height.
雾化喷头6和过滤网9所需水流量由下式确定:The water flow required by the
式中,Q1为雾化喷头所需流量,Q2为过滤网所需流量,Q为总体设备所需流量;μ为流体的流量系数,常取0.82;A为管道的横截面积;P为所需压力。In the formula, Q1 is the required flow rate of the atomizing nozzle, Q2 is the required flow rate of the filter screen, Q is the required flow rate of the overall equipment; μ is the flow coefficient of the fluid, usually taken as 0.82; A is the cross-sectional area of the pipe; need pressure.
当风机12工作时间到达T后,第二空气质量检测器17开始工作,检测经过净化的空气中的烟尘浓度、CO浓度和NO2浓度,并将检测数据传到控制单元18,控制单元18将检测的三种环境空气质量数据与隧道污染物限值对比,对净化结果进行反馈,如果任一种或多种污染物浓度超标,则控制单元显示18对应污染物净化不完全,工作人员可根据控制单元显示的信息对本实施例的公路隧道多级水洗除尘活性炭净化系统进行检修维护。When the working time of the fan 12 reaches T, the second air quality detector 17 starts to work, detects the soot concentration, CO concentration and NO 2 concentration in the purified air, and transmits the detected data to the control unit 18, and the control unit 18 will The three detected ambient air quality data are compared with the tunnel pollutant limit, and the purification results are fed back. If the concentration of any one or more pollutants exceeds the standard, the control unit will display 18 corresponding to the pollutant purification is not complete, and the staff can The information displayed by the control unit is used to repair and maintain the multi-stage water-washing and dust-removing activated carbon purification system of the highway tunnel in this embodiment.
本实施例中,风机12可选择轴流式风机,提供风量26120m3/h,风压380pa,功率4kW。水泵功率为120W。In this embodiment, an axial flow fan can be selected as the fan 12, which provides an air volume of 26120 m 3 /h, a wind pressure of 380 Pa, and a power of 4 kW. The power of the water pump is 120W.
经试验表明,本实施例的公路隧道多级水洗除尘活性炭净化系统,烟尘颗颗粒物的净化效率为90%左右,CO和NO2的净化率为60%~80%。Tests show that the multi-stage water-washing and dust-removing activated carbon purification system for highway tunnels in this embodiment has a purification efficiency of about 90% for soot particles, and a purification rate of 60% to 80% for CO and NO 2 .
根据研究,距公路隧道口外50m处为环境污染物浓度最大处,为提高净化效率,采用本实施例的公路隧道多级水洗除尘活性炭净化系统,建议布设在隧道污染物浓度较高的区域,一般为隧道口附近,或者布设在公路隧道口外或公路隧道口附近的横通道内。系统的电量供给可由隧道内变电所提供。According to the research, 50m away from the highway tunnel entrance is the place with the highest concentration of environmental pollutants. In order to improve the purification efficiency, the multi-stage water washing and dust removal activated carbon purification system of the highway tunnel in this embodiment is adopted. It is near the tunnel entrance, or is arranged outside the road tunnel entrance or in the transverse passage near the road tunnel entrance. The power supply of the system can be provided by the substation in the tunnel.
应用实施例:Application example:
如图4所示,隧道长1792m/1654,双洞单向双车道,左右线各有10台射流风机,每天功率为30kW,每2台为一组,布设在隧道口附近。按照《JTG/T D70/2-01-2014公路隧道照明设计细则》规定隧道污染物浓度如表2所示。《环境空气质量标准》(GB3095-2012)修改单规定了景区污染物的限值,5A级景区公路隧道车辆排放污染物标准应高于一般公路隧道标准,按照环境空气功能区分类为一类:一类区为自然保护区、风景名胜区和其他需要特殊保护的区域,其环境空气功能区质量要求适用于一级浓度限值,如表3。As shown in Figure 4, the length of the tunnel is 1792m/1654, with two-hole, one-way and two-lane lanes. There are 10 jet fans on the left and right lines with a daily power of 30kW. According to "JTG/T D70/2-01-2014 Road Tunnel Lighting Design Rules", the tunnel pollutant concentration is shown in Table 2. The revision list of the "Ambient Air Quality Standard" (GB3095-2012) stipulates the limits of pollutants in scenic spots. The pollutant emission standards of highway tunnels in 5A-level scenic spots should be higher than those of general highway tunnels, and they are classified into one category according to the ambient air function zones: The first-class areas are nature reserves, scenic spots and other areas that require special protection, and the quality requirements of the ambient air functional area are applicable to the first-level concentration limit, as shown in Table 3.
表2:隧道污染物浓度限值Table 2: Tunnel Pollutant Concentration Limits
表3:环境空气污染物基本项目浓度限值Table 3: Concentration limits for basic items of ambient air pollutants
结合表2和表3,确定该5A级景区公路隧道烟尘颗粒物浓度限值为0.075ppm,CO浓度限值为10ppm,NO2浓度限值为0.2ppm。隧道原有的通风系统是根据《JTG/T D70/2-01-2014公路隧道照明设计细则》设计的,其隧道污染物限值小于5A级景区对空气质量的要求,传统的通风换气的去污方法已不适用,需要对污染物进行净化。Combined with Table 2 and Table 3, it is determined that the concentration limit of soot particulate matter in the highway tunnel of the 5A-level scenic spot is 0.075ppm, the concentration limit of CO is 10ppm, and the concentration limit of NO 2 is 0.2ppm. The original ventilation system of the tunnel is designed in accordance with the "JTG/T D70/2-01-2014 Road Tunnel Lighting Design Rules", and the tunnel pollutant limit is less than the air quality requirements of 5A-level scenic spots. Decontamination methods are no longer applicable and contaminants need to be decontaminated.
根据图5的控制流程进行净化,结果如下,Purification is carried out according to the control flow of Fig. 5, and the results are as follows,
当隧道标准小客车设计设计高峰小时交通量为2112pcu/h,各车型对应占比系数为小货车6%,中货车7%,大货车5.9%,小客车12%,大客车48.9%,拖挂车12.9%,集装箱7.3%,计算得传统机械通风排污方法所需需风量为359m3/s,使用了本实施例的公路隧道多级水洗除尘活性炭净化系统后,需风量为求解结果为273m3/s,减少了24%的需风量,风机工作时间为T=23min,总需水量为Q=20L/min,按照隧道内射流风机每天工作2小时,电费为0.5元/度计算,机械通风与采用上述实施例的公路隧道多级水洗除尘活性炭净化系统(表4中简称净化设备)的经济性分析如下表4所示。When the peak hour traffic volume of standard passenger cars in the tunnel is designed to be 2112pcu/h, the corresponding proportions of various models are 6% for small trucks, 7% for medium trucks, 5.9% for large trucks, 12% for small passenger cars, 48.9% for large passenger cars, and trailer-trailer. 12.9% and 7.3% of containers, the calculated air volume required by the traditional mechanical ventilation and sewage discharge method is 359m 3 /s. After using the multi-stage water washing and dust removal activated carbon purification system for highway tunnels in this embodiment, the calculated air volume is 273m 3 / s, the air demand is reduced by 24%. The working time of the fan is T=23min, and the total water demand is Q=20L/min. According to the fact that the jet fan in the tunnel works for 2 hours a day, the electricity cost is 0.5 yuan/kWh. The economic analysis of the highway tunnel multi-stage water-washing and dust-removing activated carbon purification system (referred to as purification equipment in Table 4) of the above embodiment is shown in Table 4 below.
表4:经济性分析表Table 4: Economic Analysis Table
采用本实施例的公路隧道多级水洗除尘活性炭净化系统,可为隧道运营期每年节约20万元的电费,节约了20%左右的运营电费。Using the multi-stage water washing and dust removal activated carbon purification system for highway tunnels in this embodiment can save 200,000 yuan of electricity bills per year during the tunnel operation period, and save about 20% of the operating electricity bills.
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| CN111001248A (en) * | 2019-12-17 | 2020-04-14 | 长安大学 | A multi-stage water washing and dust removal activated carbon purification system for highway tunnels |
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2019
- 2019-12-17 CN CN201922276066.4U patent/CN211635812U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111001248A (en) * | 2019-12-17 | 2020-04-14 | 长安大学 | A multi-stage water washing and dust removal activated carbon purification system for highway tunnels |
| CN111001248B (en) * | 2019-12-17 | 2025-04-18 | 长安大学 | A multi-stage water-washing dust removal activated carbon purification system for highway tunnels |
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