CN211600711U - A multifunctional integrated furnace for simultaneous pyrolysis of waste and enhanced combustion - Google Patents
A multifunctional integrated furnace for simultaneous pyrolysis of waste and enhanced combustion Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及垃圾处理领域,具体是指一种同步热解垃圾强化燃烧多功能一体炉。The utility model relates to the field of garbage disposal, in particular to a multifunctional integrated furnace for synchronous pyrolysis of garbage and enhanced combustion.
背景技术Background technique
现时我国处理垃圾的方法多采用焚烧和填埋,由于我国生活垃圾具有热值低、含水多等特点,采用焚烧方法处理时,需要向垃圾中添加一定量的燃料,促进垃圾焚烧,这样造成了能源的浪费,而且在焚烧过程中温度控制的要求较高,垃圾焚烧,产生大量的二恶英和呋喃;采用填埋的方式处理垃圾,除了在填埋过程中产生难闻的气味以外,产生的渗滤液是垃圾填埋技术的难题,渗滤液的产生严重污染地下水,危害人类生存。At present, incineration and landfill are mostly used in my country's garbage disposal methods. Due to the characteristics of low calorific value and high water content of domestic garbage in my country, when incineration method is used, a certain amount of fuel needs to be added to the garbage to promote garbage incineration. Waste of energy, and higher requirements for temperature control during the incineration process, waste incineration produces a large amount of dioxins and furans; using landfill to dispose of waste, in addition to the unpleasant odor generated during the landfill process, the Leachate is a difficult problem in landfill technology. The production of leachate seriously pollutes groundwater and endangers human survival.
热解是利用有机物(碳氢化合物)的热不稳定性,使有机物受热化学分解的过程,热解可以理解为是气化和燃烧的第一步,其过程在无氧或者缺氧条件下进行,因此热解不同于燃烧,燃烧需要有足够的氧气,热解简单定义为碳氢化合物在缺氧环境中达到高温,分解成其化学元素成分的物质。当热解产生的气体冷却到室温时,较重的气体冷凝成液体,称为生物油,较轻的气体,如氢和甲烷,被称为合成气。通过改变热解温度和持续时间,可以优化热解过程,调整合成气,生物油和生物碳的生成比例。例如,在较低温度下的慢速热解会产生更多的生物碳,而在较高温度下的快速热解会产生更多的合成气。通过快速热解,产生的合成气可以在系统内燃烧以维持热解温度,只剩少量生物炭作为热解后的产物。在废物热解过程中,热量利用不充分,能量不可控,热解温度的差异会造成热解产物不同等问题。Pyrolysis is the process of using the thermal instability of organic matter (hydrocarbons) to chemically decompose organic matter by heat. Pyrolysis can be understood as the first step of gasification and combustion, and the process is carried out under anaerobic or anoxic conditions. Therefore, pyrolysis is different from combustion, which requires sufficient oxygen. Pyrolysis is simply defined as a substance in which hydrocarbons reach a high temperature in an oxygen-deficient environment and decompose into their chemical element components. When the gases produced by pyrolysis are cooled to room temperature, the heavier gases condense into a liquid, called bio-oil, and the lighter gases, such as hydrogen and methane, are called syngas. By changing the pyrolysis temperature and duration, the pyrolysis process can be optimized and the proportions of syngas, bio-oil and bio-char generated can be adjusted. For example, slow pyrolysis at lower temperatures produces more biochar, while fast pyrolysis at higher temperatures produces more syngas. Through rapid pyrolysis, the resulting syngas can be burned in the system to maintain the pyrolysis temperature, leaving only a small amount of biochar as the product after pyrolysis. In the process of waste pyrolysis, the heat utilization is insufficient, the energy is uncontrollable, and the difference in pyrolysis temperature will cause problems such as different pyrolysis products.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供的技术方案为:一种同步热解垃圾强化燃烧多功能一体炉,包括炉体,所述炉体内部设有可拆卸加热室,所述炉体与所述加热室之间腔体设有沿加热室外侧壁周向均匀布置的燃烧室;In order to solve the above-mentioned technical problems, the technical solution provided by the present utility model is as follows: a multi-functional integrated furnace for synchronous pyrolysis of waste and enhanced combustion, including a furnace body, a detachable heating chamber is arranged inside the furnace body, and the furnace body is connected to the furnace body. The cavity between the heating chambers is provided with combustion chambers uniformly arranged along the circumference of the side wall of the heating chamber;
所述燃烧室包括第一燃烧室及位于第一燃烧室上方的第二燃烧室,所述第一燃烧室底部设有固定炉箅,所述固定炉箅下方连接设有一次风进风道,所述一次风进风道管道入口处设有一次风进风口调节门,所述第二燃烧室底部可拆卸安装活动炉箅,所述第一燃烧室与活动炉箅之间设有热解气助燃区,所述热解气助燃区连接设有二次风进风道,所述二次风进风道管道入口设有二次风进风口调节门;The combustion chamber includes a first combustion chamber and a second combustion chamber located above the first combustion chamber, a fixed grate is arranged at the bottom of the first combustion chamber, and a primary air inlet duct is connected below the fixed grate, A primary air inlet adjustment door is provided at the entrance of the primary air inlet duct, a movable grate can be detachably installed at the bottom of the second combustion chamber, and a pyrolysis gas is arranged between the first combustion chamber and the movable grate. Combustion-supporting area, the pyrolysis gas combustion-supporting area is connected with a secondary air inlet duct, and a secondary air inlet adjustment door is arranged at the inlet of the secondary air inlet duct;
所述加热室顶部设有热解室进出口,所述热解室进出口设置热解室密封盖,所述加热室内壁设有热解气储存室,所述热解气储存室靠近加热室内壁侧设有伸入热解气助燃区内部的热解气燃烧口。The top of the heating chamber is provided with the inlet and outlet of the pyrolysis chamber, the inlet and outlet of the pyrolysis chamber are provided with a sealing cover of the pyrolysis chamber, the inner wall of the heating chamber is provided with a pyrolysis gas storage chamber, and the pyrolysis gas storage chamber is close to the heating chamber The wall side is provided with a pyrolysis gas combustion port extending into the interior of the pyrolysis gas combustion-supporting zone.
作为改进,所述炉体壳体由金属外壳、保温材料、耐火材料组成。As an improvement, the furnace body shell is composed of a metal shell, a thermal insulation material, and a refractory material.
作为改进,所述燃烧室顶部设有第二燃烧室端盖,所述第二燃烧室端盖安装设有热电偶支架,所述热电偶支架位于燃烧室内部架体设有活动热电偶。As an improvement, the top of the combustion chamber is provided with a second combustion chamber end cover, the second combustion chamber end cover is installed with a thermocouple bracket, and the thermocouple bracket is located in the inner frame of the combustion chamber with a movable thermocouple.
作为改进,所述燃烧室上方设有排烟口。As an improvement, a smoke exhaust port is provided above the combustion chamber.
作为改进,所述一次风进风道与二次风进风道均与鼓风机连接。As an improvement, the primary air inlet duct and the secondary air inlet duct are both connected to the blower.
作为改进,所述加热室下方固定设有热解室固定支座。As an improvement, a fixed support for the pyrolysis chamber is fixed below the heating chamber.
作为改进,所述燃烧室数量设置为3-5个。As an improvement, the number of the combustion chambers is set to 3-5.
作为改进,所述加热室内部设置垃圾储罐。As an improvement, a garbage storage tank is arranged inside the heating chamber.
作为改进,所述加热室内部设置热水加热罐。As an improvement, a hot water heating tank is arranged inside the heating chamber.
作为改进,所述加热室设置实心填充体。As an improvement, the heating chamber is provided with a solid filling body.
采用以上结构后,本实用新型具有如下优点:After adopting the above structure, the utility model has the following advantages:
1.燃煤同步热解垃圾,垃圾热解气又助燃煤炭,协同处置,相互促进,实现煤炭洁净燃烧,高效利用;1. Simultaneous combustion of coal to pyrolyze garbage, and the pyrolysis gas of garbage also supports the combustion of coal, co-processing, mutual promotion, and realizing clean combustion and efficient utilization of coal;
2.垃圾经过彻底热解后热解气可以助燃,热解残渣大大减少,其多孔性可作为土壤改良剂,完全实现垃圾资源化、减量化和无害化;2. After the garbage is thoroughly pyrolyzed, the pyrolysis gas can support combustion, the pyrolysis residue is greatly reduced, and its porosity can be used as a soil conditioner to fully realize the recycling, reduction and harmlessness of garbage;
3.该多功能一体炉既可以热解垃圾,又可以作为家庭、小型饭店暖气炉,同时还可以根据需要进行多腔同时燃烧或一腔燃烧,也可以作为普通蜂窝煤炉,真正集多种功能于一体,一炉多用;3. The multi-functional integrated furnace can not only pyrolyze garbage, but also can be used as a heating furnace for households and small hotels. At the same time, it can also perform multi-chamber simultaneous combustion or one-chamber combustion according to needs. It can also be used as an ordinary honeycomb coal furnace, which truly integrates multiple functions. All in one, one furnace for multiple purposes;
4.既有一燃室,又有二燃室,中间还有垃圾热解气助燃区,可以大大提高煤炭燃烧效率,降低烟尘、一氧化碳等污染物产生量。4. There is both a combustion chamber and a second combustion chamber, and there is a combustion-supporting area of waste pyrolysis gas in the middle, which can greatly improve the combustion efficiency of coal and reduce the production of pollutants such as smoke and carbon monoxide.
附图说明Description of drawings
图1是同步热解垃圾强化燃烧多功能一体炉结构示意图。Figure 1 is a schematic structural diagram of a multi-functional integrated furnace for synchronous pyrolysis of waste intensified combustion.
如图1所示:1、排烟口,2、第二燃烧室端盖,3、热电偶支架,4、热解室密封盖,5、热解室进出口,6、活动热电偶,7、加热室,8、炉体,9、第二燃烧室,10、活动炉箅,11、热解气燃烧口,12、二次风进风口调节门,13、热解气储存室,14、第一燃烧室,15、热解室固定支座,16、固定炉箅,17、一次风进风道,18、一次风调节门,19、热解气助燃区,20、二次风进风道,21、燃烧室。As shown in Figure 1: 1. Smoke exhaust port, 2. Second combustion chamber end cover, 3. Thermocouple bracket, 4. Pyrolysis chamber sealing cover, 5. Pyrolysis chamber inlet and outlet, 6. Active thermocouple, 7 , heating chamber, 8, furnace body, 9, second combustion chamber, 10, movable grate, 11, pyrolysis gas combustion port, 12, secondary air inlet adjustment door, 13, pyrolysis gas storage chamber, 14, The first combustion chamber, 15, the fixed support of the pyrolysis chamber, 16, the fixed furnace grate, 17, the primary air inlet duct, 18, the primary air regulating door, 19, the pyrolysis gas combustion zone, 20, the secondary air inlet Road, 21, combustion chamber.
具体实施方式Detailed ways
结合附图1,包括炉体8,所述炉体8内部设有可拆卸加热室7,所述炉体8与所述加热室7之间腔体设有沿加热室7外侧壁周向均匀布置的燃烧室;1, including a
所述燃烧室21包括第一燃烧室14及位于第一燃烧室14上方的第二燃烧室9,所述第一燃烧室14底部设有固定炉箅16,所述固定炉箅16下方连接设有一次风进风道17,所述一次风进风道17管道入口处设有一次风进风口调节门18,所述第二燃烧室9底部可拆卸安装活动炉箅10,所述第一燃烧室14与活动炉箅10之间设有热解气助燃区19,所述热解气助燃区19连接设有二次风进风道20,所述二次风进风道20管道入口设有二次风进风口调节门12;The
所述加热室7顶部设有热解室进出口5,所述热解室进出口5设置热解室密封盖4,所述加热室7内壁设有热解气储存室13,所述热解气储存室13靠近加热室7内壁侧设有伸入热解气助燃区19内部的热解气燃烧口11。The top of the
作为本实施例较佳实施方案的是,所述炉体8壳体由金属外壳、保温材料、耐火材料组成。As a preferred implementation of this embodiment, the shell of the
作为本实施例较佳实施方案的是,所述燃烧室21顶部设有第二燃烧室端盖2,所述第二燃烧室端盖2安装设有热电偶支架3,所述热电偶支架3位于燃烧室内部架体设有活动热电偶6。As a preferred implementation of this embodiment, the top of the
作为本实施例较佳实施方案的是,所述燃烧室21上方设有排烟口1。As a preferred implementation of this embodiment, a smoke exhaust port 1 is provided above the
作为本实施例较佳实施方案的是,所述一次风进风道17与二次风进风道20均与鼓风机连接。As a preferred implementation of this embodiment, the primary
作为本实施例较佳实施方案的是,所述加热室7下方固定设有热解室固定支座15。As a preferred implementation of this embodiment, a pyrolysis
作为本实施例较佳实施方案的是,所述燃烧室数量设置为3-5个。As a preferred implementation of this embodiment, the number of the combustion chambers is set to 3-5.
作为本实施例较佳实施方案的是,所述加热室7内部设置垃圾储罐。As a preferred implementation of this embodiment, a garbage storage tank is arranged inside the
作为本实施例较佳实施方案的是,所述加热室7内部设置热水加热罐。As a preferred implementation of this embodiment, a hot water heating tank is arranged inside the
作为本实施例较佳实施方案的是,所述加热室7设置实心填充体。As a preferred implementation of this embodiment, the
本实用新型在具体实施时,如图1所示,打开热解室密封盖,通过热解室进出口将垃圾储罐放入加热室后再热解室密封盖关闭,然后打开第二燃烧室端盖并取出活动炉箅,型煤放置在第一燃烧室底部固定炉箅上部后再将活动炉箅安装到第二燃烧室底部,关闭第二燃烧室端盖,启动鼓风机并分别调节一次风调节门与二次风调节门,第一燃烧室未燃烧完全的一氧化碳、黑烟等与垃圾热解所产生的可燃气体均被引入到热解气助燃区后继续燃烧生成成二氧化碳,烟气最后从燃烧室上部排烟口排出;不需要对垃圾进行热解时,可将热水加热罐放入加热室内,所产生的热水可以供暖或它用,夏季不需要供暖时则可将加热罐换成形状与尺寸完全相同的实心炉体,同时将第二燃烧室底部活动炉篦拆掉,关闭二次风调节门,这时两个燃烧室合而为一,变为与普通多空蜂窝煤炉一样。During the specific implementation of the utility model, as shown in Figure 1, the sealing cover of the pyrolysis chamber is opened, the garbage storage tank is put into the heating chamber through the inlet and outlet of the pyrolysis chamber, and the sealing cover of the pyrolysis chamber is closed, and then the second combustion chamber is opened The end cover is removed and the movable grate is taken out. The briquette is placed on the upper part of the fixed grate at the bottom of the first combustion chamber, and then the movable grate is installed at the bottom of the second combustion chamber. The end cover of the second combustion chamber is closed, and the blower is started and the primary air is adjusted respectively The regulating door and the secondary air regulating door, the unburned carbon monoxide, black smoke, etc. in the first combustion chamber and the combustible gas generated by the pyrolysis of the waste are all introduced into the pyrolysis gas combustion-supporting area and continue to burn to generate carbon dioxide. It is discharged from the smoke outlet on the upper part of the combustion chamber; when it is not necessary to pyrolyze the garbage, the hot water heating tank can be placed in the heating chamber, and the generated hot water can be used for heating or other purposes. When heating is not required in summer, the heating tank can be used Replace it with a solid furnace body with the same shape and size, at the same time remove the movable grate at the bottom of the second combustion chamber, close the secondary air regulating door, then the two combustion chambers are combined into one, which becomes the same as the ordinary multi-air honeycomb briquette. Like the furnace.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present invention and the embodiments thereof have been described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, and without creatively designing the structural modes and embodiments similar to the technical scheme, all should belong to the protection of the present invention. scope.
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| CN110953590A (en) * | 2019-12-16 | 2020-04-03 | 江苏地质矿产设计研究院 | A multifunctional integrated furnace for simultaneous pyrolysis of waste and enhanced combustion |
| WO2023018696A3 (en) * | 2021-08-09 | 2023-04-06 | High Plains Biochar LLC | Biochar process system |
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| CN110953590A (en) * | 2019-12-16 | 2020-04-03 | 江苏地质矿产设计研究院 | A multifunctional integrated furnace for simultaneous pyrolysis of waste and enhanced combustion |
| WO2023018696A3 (en) * | 2021-08-09 | 2023-04-06 | High Plains Biochar LLC | Biochar process system |
| US11926791B2 (en) | 2021-08-09 | 2024-03-12 | High Plains Biochar LLC | Biochar process system |
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