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CN211597603U - A concrete finishing device - Google Patents

A concrete finishing device Download PDF

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Publication number
CN211597603U
CN211597603U CN201922042578.4U CN201922042578U CN211597603U CN 211597603 U CN211597603 U CN 211597603U CN 201922042578 U CN201922042578 U CN 201922042578U CN 211597603 U CN211597603 U CN 211597603U
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motor
protective shell
hydraulic cylinder
rotating shaft
limit
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兰昌志
邓清元
吕晓涛
刘磊
李�浩
刘江
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Sinohydro Bureau 5 Co Ltd
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Sinohydro Bureau 5 Co Ltd
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Abstract

本实用新型公开了一种混凝土收面装置,包括电机、传动杆及转轴,所述电机的输出轴向下伸出,穿过第一轴承后与液压气缸连接;所述液压气缸中部外侧设有第一插销孔及固定台,所述传动杆通过第二轴承固定在所述固定台上,传动杆的上端及下端均通过传动齿分别连接电机输出轴上的啮合齿及转轴上与所述传动齿匹配的长条啮合齿;所述转轴下端与抹光盘可拆卸连接;还包括玻璃钢壳体,壳体包括柱状护壳,护壳上设有第二插销孔,所述液压气缸通过第一插销孔、第二插销孔及插销与壳体固定连接;本装置使用更加灵活,满足不同条件的施工现场对于施工装置的要求;可拆卸的抹光盘一方面便于满足各种工况要求,将抹光盘及电机分开架设,另一方面也便于运输。

Figure 201922042578

The utility model discloses a concrete surface collecting device, which comprises a motor, a transmission rod and a rotating shaft. The output shaft of the motor protrudes downward and is connected with a hydraulic cylinder after passing through a first bearing; The first pin hole and the fixing table, the transmission rod is fixed on the fixing table through the second bearing, and the upper end and the lower end of the transmission rod are respectively connected to the meshing teeth on the output shaft of the motor and the rotating shaft and the transmission rod through transmission teeth. The lower end of the rotating shaft is detachably connected with the wiper disc; it also includes a glass fiber reinforced plastic shell, the shell includes a cylindrical protective shell, the protective shell is provided with a second pin hole, and the hydraulic cylinder passes through the first pin. The hole, the second pin hole and the pin are fixedly connected to the housing; the device is more flexible to use and meets the requirements for construction devices on construction sites with different conditions; the detachable wiper disc is convenient to meet the requirements of various working conditions, And the motor is erected separately, on the other hand, it is also convenient for transportation.

Figure 201922042578

Description

一种混凝土收面装置A concrete finishing device

技术领域technical field

本实用新型涉及混凝土施工装置领域,尤其涉及一种混凝土收面装置。The utility model relates to the field of concrete construction devices, in particular to a concrete surface collecting device.

背景技术Background technique

在混凝土浇筑工程中,当混凝土震动完成后,表面要按工程要求处理,此过程称作混凝土收面,主要与混凝土的初凝时间关系密切,收面的好坏,关键在于时间的把握。对于施工面积大于100㎡的混凝土浇筑工程,人工施工已经比不上使用抹光机收面了,而针对于某些特殊结构下的混凝土收面如混凝土模板施工,抹光机由于结构特殊,抹光盘或电机易被混凝土模板的支架阻挡,抹光盘接触不到施工面,进而影响混凝土抹光效率,影响工程进度。In the concrete pouring project, when the concrete is vibrated, the surface should be treated according to the engineering requirements. This process is called concrete finishing, which is mainly related to the initial setting time of the concrete. The quality of the finishing depends on the time. For concrete pouring projects with a construction area of more than 100 square meters, manual construction is no longer comparable to using a trowel to finish the surface. For concrete finishing under some special structures, such as concrete formwork construction, the trowel has a special structure. The disc or motor is easily blocked by the bracket of the concrete formwork, and the troweling disc cannot touch the construction surface, thereby affecting the concrete plastering efficiency and the progress of the project.

实用新型内容Utility model content

为了解决上述技术问题,本实用新型提供了一种混凝土收面装置,包括电机、传动杆及转轴,所述电机的输出轴向下伸出,穿过第一轴承后与液压气缸连接;所述液压气缸中部外侧设有第一插销孔及固定台,所述固定台上设有第二轴承,所述传动杆通过第二轴承固定在所述固定台上,传动杆的上端及下端均通过传动齿分别连接电机输出轴上的啮合齿及转轴上与所述传动齿匹配的长条啮合齿;所述转轴上端通过第三轴承与液压气缸的活塞杆连接,下端与抹光盘可拆卸连接;还包括套设于电机、液压气缸及抹光盘外的玻璃钢壳体;所述壳体包括圆台状挡板及设置于圆台上的柱状护壳,所述护壳上设有与所述第一插销孔位置相同的第二插销孔,所述液压气缸通过第一插销孔、第二插销孔及插销与壳体固定连接。In order to solve the above technical problems, the utility model provides a concrete surface collecting device, which includes a motor, a transmission rod and a rotating shaft. The output shaft of the motor extends downward and is connected to a hydraulic cylinder after passing through the first bearing; the The outer side of the middle of the hydraulic cylinder is provided with a first pin hole and a fixing table, the fixing table is provided with a second bearing, the transmission rod is fixed on the fixing table through the second bearing, and the upper and lower ends of the transmission rod are driven by The teeth are respectively connected with the meshing teeth on the output shaft of the motor and the long meshing teeth on the rotating shaft which are matched with the transmission teeth; the upper end of the rotating shaft is connected with the piston rod of the hydraulic cylinder through the third bearing, and the lower end is detachably connected with the wiper disc; It includes a glass fiber reinforced plastic casing sleeved on the motor, hydraulic cylinder and wiper disc; the casing includes a circular truncated baffle plate and a column-shaped protective shell arranged on the circular truncated platform, and the protective shell is provided with the first latch hole The second bolt hole in the same position, the hydraulic cylinder is fixedly connected to the housing through the first bolt hole, the second bolt hole and the bolt.

特别的,所述转轴的底部设有径向的两个凸块,所述抹光盘圆心处设有凸块插入后可旋转的凹槽,还设有能够插入所述凹槽的限位楔块。In particular, the bottom of the rotating shaft is provided with two radial projections, the center of the wiper disc is provided with a groove that can be rotated after the projections are inserted, and a limiting wedge that can be inserted into the grooves .

特别的,所述护壳底部设有与所述圆台状挡板连接的三角状加劲肋。In particular, the bottom of the protective shell is provided with a triangular stiffening rib connected with the circular frustum-shaped baffle.

特别的,所述护壳上部通过至少两个连接件与所述电机连接,所述连接件包括设置于所述电机上的环状限位台、设置于所述护壳上部的限位通孔及限位环,所述限位环外侧还设有径向的螺纹柱;所述限位环套在环状限位台上后所述螺纹柱通过限位通孔伸出护壳,再以螺帽固定。In particular, the upper part of the protective shell is connected to the motor through at least two connecting pieces, and the connecting pieces include a ring-shaped limit table disposed on the motor and a limit through hole disposed on the upper part of the protective shell and a limit ring, the outer side of the limit ring is also provided with a radial threaded column; after the limit ring is sleeved on the annular limit table, the threaded column extends out of the protective shell through the limit through hole, and then Nut fixed.

特别的,所述圆台状挡板外侧还设有绝缘把手。In particular, an insulating handle is also provided on the outer side of the circular frustum-shaped baffle.

本实用新型的有益效果是:能够通过可伸缩的液压活塞杆根据需要提升或降低电机的高度,使用更加灵活,满足施工现场的不同条件对于施工装置的不同要求;可拆卸的抹光盘一方面便于满足各种工况要求,将抹光盘及电机分开架设,另一方面也便于运输。The beneficial effects of the utility model are: the height of the motor can be raised or lowered as required by the retractable hydraulic piston rod, the use is more flexible, and the different requirements of the construction device for different conditions on the construction site are met; the detachable wiper disc is convenient for To meet the requirements of various working conditions, the wiper disc and the motor are erected separately, and on the other hand, it is also convenient for transportation.

附图说明Description of drawings

图1为本实用新型装置结构示意图。Figure 1 is a schematic diagram of the structure of the device of the present invention.

图2为本实用新型装置壳体结构示意图。FIG. 2 is a schematic view of the structure of the housing of the device of the present invention.

图3为图1中B处结构俯视图。FIG. 3 is a top view of the structure at B in FIG. 1 .

图4为图3中A-A面剖面结构示意图。FIG. 4 is a schematic diagram of the cross-sectional structure of the A-A plane in FIG. 3 .

图5为限位环结构示意图。FIG. 5 is a schematic diagram of the structure of the limit ring.

其中,电机—1;第一轴承—11;环状限位台—13;啮合齿—12;传动杆—2;转轴—3;传动齿—31;长条啮合齿—312;第三轴承—32;液压气缸—4;第一插销孔—41;固定条—42;第二轴承—421;活塞杆—43;抹光盘—5;壳体—6;圆台状挡板—61;护壳—62;第二插销孔—63;加劲肋—64;绝缘把手—7。Among them, motor-1; first bearing-11; annular limit table-13; meshing tooth-12; transmission rod-2; rotating shaft-3; transmission tooth-31; long meshing tooth-312; third bearing- 32; hydraulic cylinder-4; first pin hole-41; fixing strip-42; second bearing-421; piston rod-43; wiping disc-5; shell-6; circular frustum-shaped baffle-61; protective shell- 62; Second pin hole-63; Stiffener-64; Insulation handle-7.

具体实施方式Detailed ways

下面将结合附图对本实用新型作进一步说明。The present utility model will be further described below with reference to the accompanying drawings.

如图1、图2、图3、图4及图5所示,一种混凝土收面装置,包括电机1、传动杆2及转轴3,所述电机1的输出轴向下伸出,穿过第一轴承11后与液压气缸4连接;所述液压气缸4中部外侧设有第一插销孔41及固定台42,所述固定台42上设有第二轴承421,所述传动杆2通过第二轴承421固定在所述固定台42上,传动杆2的上端及下端均通过传动齿31分别连接电机1输出轴上的啮合齿12及转轴3上与所述传动齿31匹配的长条啮合齿312;传动杆2将所述电机1输出的转动经由啮合齿12及长条啮合齿312传输至抹光盘5;所述转轴3上端通过第三轴承32与液压气缸4的活塞杆43连接,下端与抹光盘5可拆卸连接;通过可拆卸连接可以将电机1、传动机构及抹光盘5分离,便于针对具有障碍的施工场地;还包括套设于电机1、液压气缸4及抹光盘5外的玻璃钢壳体6,玻璃钢壳体6一方面能够起到防护传动机构及电机1的作用,另一方面能够起到固定电机1、液压气缸4及壳体6的作用,还可以美化装置外观;所述壳体6包括圆台状挡板61及设置于圆台上的柱状护壳62,所述护壳62上设有与所述第一插销孔41位置相同的第二插销孔63,所述液压气缸4通过第一插销孔41、第二插销孔63及插销与壳体6固定连接;插销依次插入第二插销孔63、第一插销孔41,防止液压气缸4与壳体6之间出现转动,更好地使电机1输出轴传出的转动能够作用于抹光盘5。As shown in Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, a concrete surface collecting device includes a motor 1, a transmission rod 2 and a rotating shaft 3. The output shaft of the motor 1 protrudes downward and passes through The first bearing 11 is then connected to the hydraulic cylinder 4; a first pin hole 41 and a fixing table 42 are arranged on the outer side of the middle of the hydraulic cylinder 4, and a second bearing 421 is arranged on the fixing table 42, and the transmission rod 2 passes through the second bearing 421. The two bearings 421 are fixed on the fixed platform 42 , and the upper and lower ends of the transmission rod 2 are respectively connected to the meshing teeth 12 on the output shaft of the motor 1 and the long strips on the rotating shaft 3 that match the transmission teeth 31 through the transmission teeth 31 . tooth 312; the transmission rod 2 transmits the rotation output by the motor 1 to the wiper disc 5 through the meshing teeth 12 and the long meshing teeth 312; the upper end of the rotating shaft 3 is connected with the piston rod 43 of the hydraulic cylinder 4 through the third bearing 32, The lower end is detachably connected with the wiper disc 5; the motor 1, the transmission mechanism and the wiper disc 5 can be separated through the detachable connection, which is convenient for the construction site with obstacles; it also includes sleeves on the motor 1, the hydraulic cylinder 4 and the wiper disc 5. The glass fiber reinforced plastic shell 6, on the one hand, can play the role of protecting the transmission mechanism and the motor 1, on the other hand, it can play the role of fixing the motor 1, the hydraulic cylinder 4 and the shell 6, and can also beautify the appearance of the device; The housing 6 includes a circular truncated baffle plate 61 and a cylindrical protective shell 62 arranged on the truncated truncated platform. The cylinder 4 is fixedly connected to the casing 6 through the first bolt hole 41, the second bolt hole 63 and the bolt; the bolt is inserted into the second bolt hole 63 and the first bolt hole 41 in sequence to prevent the hydraulic cylinder 4 and the casing 6 from rotating , so that the rotation from the output shaft of the motor 1 can act on the erasing disc 5 better.

作为一种优选的技术方案,所述转轴3的底部设有径向的两个凸块,所述抹光盘5圆心处设有转轴3插入后可旋转的凹槽33,还设有能够插入所述凹槽33的限位楔块34;在抹光盘5、电机1及传动机构就位后,转轴3及抹光盘5之间的连接依靠所述凹槽33;将转轴3的凸块正对凹槽33的缺口位置插入,然后旋转卡住,在空出来的凹槽33位置插入限位楔块34防止电机1减速时凸块回转;拆卸时先取出限位楔块34,再反向旋转转轴3即可取下抹光盘5。As a preferred technical solution, the bottom of the rotating shaft 3 is provided with two radial projections, the center of the wiper disc 5 is provided with a groove 33 that can be rotated after the rotating shaft 3 is inserted, and a groove 33 that can be inserted into any The limit wedge 34 of the groove 33; after the wiper disc 5, the motor 1 and the transmission mechanism are in place, the connection between the rotating shaft 3 and the wiper disc 5 relies on the groove 33; Insert the notch position of the groove 33, then rotate and lock, insert the limit wedge 34 in the vacated position of the groove 33 to prevent the bump from rotating when the motor 1 decelerates; when disassembling, take out the limit wedge 34 first, and then rotate in the opposite direction Rotate shaft 3 to remove the wiper disc 5.

作为一种优选的技术方案,所述护壳62底部设有与所述圆台状挡板61连接的三角状加劲肋64;所述加劲肋64主要起到稳固支撑的作用。As a preferred technical solution, the bottom of the protective shell 62 is provided with a triangular stiffening rib 64 connected with the circular frustum-shaped baffle plate 61 ; the stiffening rib 64 mainly plays a role of stable support.

作为一种优选的技术方案,所述护壳62上部通过至少两个连接件与所述电机1连接,所述连接件包括设置于所述电机1上的环状限位台13、设置于所述护壳62上部的限位通孔及限位环14,所述限位环14外侧还设有径向的螺纹柱15;所述限位环14套在环状限位台13上后所述螺纹柱15通过限位通孔伸出护壳62,再以螺帽固定;使用时,由于需要调整装置的行进方向,因而需要将壳体6与电机1之间再进行一次加固,通过限位环14紧套在电机1的环状限位台13上,将限位环14的螺纹柱15通过壳体6上同水平高度的限位通孔伸出壳体6,再利用紧固螺帽将电机1固定在所述壳体6内;为了平衡各方向受力,一般选择对称地设置偶数个限位环14。As a preferred technical solution, the upper part of the protective shell 62 is connected to the motor 1 through at least two connecting pieces, and the connecting pieces include a ring-shaped limit stand 13 arranged on the motor 1 and arranged on the motor 1 . The limiting through hole and the limiting ring 14 on the upper part of the protective shell 62 are also provided with radial threaded posts 15 on the outer side of the limiting ring 14 ; The threaded post 15 protrudes out of the protective shell 62 through the limiting through hole, and is then fixed with a nut; when in use, since the traveling direction of the device needs to be adjusted, it is necessary to reinforce the housing 6 and the motor 1 again. The position ring 14 is tightly sleeved on the annular limit table 13 of the motor 1, and the threaded column 15 of the limit ring 14 extends out of the shell 6 through the limit through hole at the same level on the shell 6, and then uses the tightening screw. The cap fixes the motor 1 in the housing 6; in order to balance the forces in all directions, an even number of limit rings 14 are generally chosen to be symmetrically arranged.

作为一种优选的技术方案,所述圆台状挡板61外侧还设有绝缘把手7。As a preferred technical solution, an insulating handle 7 is also provided on the outer side of the circular truncated baffle 61 .

在实际使用时,先将抹光盘5放置在待收面混凝土上,然后将液压气缸4的活塞杆43伸长直至在存在障碍物的情况下依然能够将抹光盘5及转轴3连接在一起,由于转轴3外侧设有长条状啮合齿312,所以在活塞杆的伸长或收缩过程中也一直能够保证长条啮合齿312与传动齿31之间的咬合状态;调节活塞杆43的长度至能够正常收面,架设壳体6,对正第一插销孔41及第二插销孔63,插入插销;所述插销主要起到承受壳体6重量及防止液压气缸4与壳体6之间出现相对位移的情况;然后在环状限位台13上套设限位环14,所述限位环14一般选用粗钢丝,然后将螺纹柱15通过限位通孔伸出壳体6,再拧紧紧固螺帽。至此,即可正常进行混凝土面的收面工作,通过绝缘把手7调整装置的行进方向即可。In actual use, first place the wiper disc 5 on the concrete to be collected, and then extend the piston rod 43 of the hydraulic cylinder 4 until the wiper disc 5 and the rotating shaft 3 can still be connected together in the presence of obstacles. Since the outer side of the rotating shaft 3 is provided with the elongated meshing teeth 312, the meshing state between the elongated meshing teeth 312 and the transmission teeth 31 can always be ensured during the extension or contraction of the piston rod; the length of the piston rod 43 is adjusted to The surface can be closed normally, the casing 6 is erected, the first bolt hole 41 and the second bolt hole 63 are aligned, and the bolt is inserted; the bolt is mainly used to bear the weight of the casing 6 and prevent the hydraulic cylinder 4 and the casing 6. The situation of relative displacement; then a limit ring 14 is sleeved on the annular limit table 13, the limit ring 14 is generally made of thick steel wire, and then the threaded column 15 is extended out of the housing 6 through the limit through hole, and then tightened Tighten the nut. At this point, the work of collecting the concrete surface can be carried out normally, and the traveling direction of the device can be adjusted through the insulating handle 7 .

Claims (5)

1.一种混凝土收面装置,其特征在于,包括电机(1)、传动杆(2)及转轴(3),所述电机(1)的输出轴向下伸出,穿过第一轴承(11)后与液压气缸(4)连接;所述液压气缸(4)中部外侧设有第一插销孔(41)及固定台(42),所述固定台(42)上设有第二轴承(421),所述传动杆(2)通过第二轴承(421)固定在所述固定台(42)上,传动杆(2)的上端及下端均通过传动齿(31)分别连接电机(1)输出轴上的啮合齿(12)及转轴(3)上与所述传动齿(31)匹配的长条啮合齿(312);所述转轴(3)上端通过第三轴承(32)与液压气缸(4)的活塞杆(43)连接,下端与抹光盘(5)可拆卸连接;还包括套设于电机(1)、液压气缸(4)及抹光盘(5)外的玻璃钢壳体(6);所述壳体(6)包括圆台状挡板(61)及设置于圆台上的柱状护壳(62),所述护壳(62)上设有与所述第一插销孔(41)位置相同的第二插销孔(63),所述液压气缸(4)通过第一插销孔(41)、第二插销孔(63)及插销与壳体(6)固定连接。1. A concrete surface collecting device, characterized in that it comprises a motor (1), a transmission rod (2) and a rotating shaft (3), and the output shaft of the motor (1) protrudes downward and passes through the first bearing ( 11) is then connected to the hydraulic cylinder (4); the hydraulic cylinder (4) is provided with a first pin hole (41) and a fixing table (42) on the outer side of the middle, and a second bearing (42) is arranged on the fixing table (42). 421), the transmission rod (2) is fixed on the fixed table (42) through the second bearing (421), and the upper and lower ends of the transmission rod (2) are connected to the motor (1) respectively through the transmission teeth (31). The meshing teeth (12) on the output shaft and the long meshing teeth (312) on the rotating shaft (3) matched with the transmission teeth (31); the upper end of the rotating shaft (3) communicates with the hydraulic cylinder through the third bearing (32) The piston rod (43) of (4) is connected, and the lower end is detachably connected with the wiper disc (5); it also includes a glass fiber reinforced plastic shell (6) sleeved on the motor (1), the hydraulic cylinder (4) and the wiper disc (5). ); the casing (6) includes a circular frustum-shaped baffle plate (61) and a cylindrical protective shell (62) arranged on the circular platform, and the protective shell (62) is provided with the first latch hole (41) The second bolt hole (63) in the same position, the hydraulic cylinder (4) is fixedly connected to the casing (6) through the first bolt hole (41), the second bolt hole (63) and the bolt. 2.如权利要求1所述的一种混凝土收面装置,其特征在于,所述转轴(3)的底部设有径向的两个凸块,所述抹光盘(5)圆心处设有凸块插入后可旋转的凹槽(33),还设有能够插入所述凹槽(33)的限位楔块(34)。2 . The concrete surface finishing device according to claim 1 , wherein the bottom of the rotating shaft ( 3 ) is provided with two radial projections, and the wiping disc ( 5 ) is provided with projections at the center of the circle. 3 . A groove (33) that can be rotated after the block is inserted is also provided with a limit wedge (34) that can be inserted into the groove (33). 3.如权利要求1所述的一种混凝土收面装置,其特征在于,所述护壳(62)底部设有与所述圆台状挡板(61)连接的三角状加劲肋(64)。3 . The concrete surface finishing device according to claim 1 , wherein the bottom of the protective shell ( 62 ) is provided with a triangular stiffening rib ( 64 ) connected with the circular frustum-shaped baffle plate ( 61 ). 4 . 4.如权利要求1所述的一种混凝土收面装置,其特征在于,所述护壳(62)上部通过至少两个连接件与所述电机(1)连接,所述连接件包括设置于所述电机(1)上的环状限位台(13)、设置于所述护壳(62)上部的限位通孔及限位环(14),所述限位环(14)外侧还设有径向的螺纹柱(15);所述限位环(14)套在环状限位台(13)上后所述螺纹柱(15)通过限位通孔伸出护壳(62),再以螺帽固定。4. The concrete surface finishing device according to claim 1, characterized in that, the upper part of the protective shell (62) is connected to the motor (1) through at least two connectors, the connectors comprising: The annular limit table (13) on the motor (1), the limit through hole and the limit ring (14) arranged on the upper part of the protective shell (62), and the outside of the limit ring (14) is also A radial threaded column (15) is provided; after the limit ring (14) is sleeved on the annular limit table (13), the threaded column (15) protrudes out of the protective shell (62) through the limit through hole , and then fix it with a nut. 5.如权利要求1所述的一种混凝土收面装置,其特征在于,所述圆台状挡板(61)外侧还设有绝缘把手(7)。5 . The concrete surface finishing device according to claim 1 , wherein an insulating handle ( 7 ) is further provided on the outer side of the circular truncated baffle plate ( 61 ). 6 .
CN201922042578.4U 2019-11-22 2019-11-22 A concrete finishing device Expired - Fee Related CN211597603U (en)

Priority Applications (1)

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CN201922042578.4U CN211597603U (en) 2019-11-22 2019-11-22 A concrete finishing device

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Application Number Priority Date Filing Date Title
CN201922042578.4U CN211597603U (en) 2019-11-22 2019-11-22 A concrete finishing device

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CN211597603U true CN211597603U (en) 2020-09-29

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