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CN211405819U - A permanent magnet motor - Google Patents

A permanent magnet motor Download PDF

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Publication number
CN211405819U
CN211405819U CN201922189248.8U CN201922189248U CN211405819U CN 211405819 U CN211405819 U CN 211405819U CN 201922189248 U CN201922189248 U CN 201922189248U CN 211405819 U CN211405819 U CN 211405819U
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permanent magnet
rotor
stator
magnetic
motor
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洪真
李朝阳
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Shenzhen Zhongyue New Energy Technology Co ltd
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Shenzhen Zhongyue Electromechanical Technology Co ltd
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Abstract

本实用新型涉及永磁电机技术领域,且公开了一种永磁电机,包括电机外壳、转子结构和定子结构;所述转子结构包括导磁体和永磁体组,所述定子结构包括由内向外依次同轴套设的内定子和外定子;若干所述永磁体组呈圆周阵列于所述导磁体上,所述永磁体组将所述导磁体分隔成转子内层磁极和转子外层磁极;相邻所述永磁体组的充磁方向相反;所述永磁体组包括左永磁体和右永磁体,所述左永磁体与右永磁体的内端设置有空隙,所述外定子与所述转子外层磁极形成电机的外气隙磁场,所述内定子与所述转子内层磁极形成电机的内气隙磁场。提供两个气隙磁场,实现使用双定子结构构成的双气隙,给电机增加了一倍的气隙。

Figure 201922189248

The utility model relates to the technical field of permanent magnet motors, and discloses a permanent magnet motor, which comprises a motor casing, a rotor structure and a stator structure; the rotor structure includes a magnet conducting body and a permanent magnet group, and the stator structure includes a sequence from the inside to the outside. The inner stator and the outer stator are coaxially sleeved; a plurality of the permanent magnet groups are arranged on the magnetic conductor in a circular array, and the permanent magnet group separates the magnetic conductor into the inner magnetic pole of the rotor and the outer magnetic pole of the rotor; The magnetization directions of the adjacent permanent magnet groups are opposite; the permanent magnet group includes a left permanent magnet and a right permanent magnet, the inner ends of the left permanent magnet and the right permanent magnet are provided with a gap, and the outer stator and the rotor are The outer magnetic poles form the outer air gap magnetic field of the motor, and the inner stator and the rotor inner magnetic poles form the inner air gap magnetic field of the motor. Two air gap magnetic fields are provided to achieve double air gaps using a double stator structure, doubling the air gap for the motor.

Figure 201922189248

Description

一种永磁电机A permanent magnet motor

技术领域technical field

本实用新型涉及永磁电机技术领域,具体为一种永磁电机。The utility model relates to the technical field of permanent magnet motors, in particular to a permanent magnet motor.

背景技术Background technique

电动机是一种将电能转换成机械能的电磁机械装置,而电动机的功率转换和传递发生在定子与转子之间的气隙之中,现在世界上所有的电机都是由一个定子和一个转子组成,这种电机只有一个气隙磁场。在电机运行时,电机的定子与转子中总有一个的磁场是固定不变的,只能通过另一个的磁场变化来改变电机的气隙磁场以使电机工作。这就大幅度地限制了电机的效率以及功率密度。A motor is an electromagnetic mechanical device that converts electrical energy into mechanical energy, and the power conversion and transmission of the motor occurs in the air gap between the stator and the rotor. Now all motors in the world are composed of a stator and a rotor. This motor has only one air gap magnetic field. When the motor is running, the magnetic field of one of the stator and the rotor of the motor is always fixed, and the air gap magnetic field of the motor can only be changed by the change of the other magnetic field to make the motor work. This greatly limits the efficiency and power density of the motor.

实用新型内容Utility model content

本实用新型主要是提供一种永磁电机,解决现有技术大幅度地限制了电机的效率以及功率密度的问题。The utility model mainly provides a permanent magnet motor, which solves the problem that the efficiency and power density of the motor are greatly limited in the prior art.

为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:

一种永磁电机,包括电机外壳、转子结构和定子结构;所述转子结构包括导磁体和永磁体组,所述定子结构包括由内向外依次同轴套设的内定子和外定子;若干所述永磁体组呈圆周阵列于所述导磁体上,所述永磁体组将所述导磁体分隔成转子内层磁极和转子外层磁极;相邻所述永磁体组的充磁方向相反;所述永磁体组包括左永磁体和右永磁体,所述左永磁体与右永磁体的内端设置有空隙,所述外定子与所述转子外层磁极形成电机的外气隙磁场,所述内定子与所述转子内层磁极形成电机的内气隙磁场。A permanent magnet motor, comprising a motor casing, a rotor structure and a stator structure; the rotor structure includes a magnetic conductor and a permanent magnet group, and the stator structure includes an inner stator and an outer stator that are coaxially sleeved from the inside to the outside in sequence; The permanent magnet groups are arranged on the magnet conductors in a circular array, and the permanent magnet groups divide the magnet conductors into rotor inner magnetic poles and rotor outer magnetic poles; the magnetizing directions of the adjacent permanent magnet groups are opposite; The permanent magnet group includes a left permanent magnet and a right permanent magnet, the inner ends of the left permanent magnet and the right permanent magnet are provided with a gap, the outer stator and the outer magnetic pole of the rotor form an outer air gap magnetic field of the motor, and the outer magnetic field of the motor is formed by the outer stator and the outer magnetic pole of the rotor. The inner stator and the inner magnetic poles of the rotor form an inner air gap magnetic field of the motor.

本实用新型的目的在于,提供一种具有两个气隙磁场,并且每个磁极具有两个磁路的永磁电机,该技术增加电机一倍的气隙面积,增加一倍的磁路。该双向变磁电机由外定子、转子、内定子构成,其转子部分采用一种具有内、外双面磁极,且转子的每个磁极由两组独立磁场构成,其转子外层磁极与外定子之间形成外气隙磁场,其转子内层磁极与内定子之间形成内气隙磁场。电机气隙磁场变化时,转子每个磁极的两组磁场一组会增强,另一组磁场会减小,转子磁极每组磁场跟随定子磁场的变化而变化;当电机定子磁场变化时,通过控制转子磁极上的两组磁场变化来驱动电机转子旋转。由于电机的电磁转矩与气隙直径的二次方成正比关系,使用双定子结构构成的双气隙,给电机增加了一倍的气隙。The purpose of the present invention is to provide a permanent magnet motor with two air gap magnetic fields and two magnetic circuits for each magnetic pole. This technology doubles the air gap area of the motor and doubles the magnetic circuit. The bidirectional variable magnetic motor is composed of an outer stator, a rotor and an inner stator. The rotor part adopts a magnetic pole with inner and outer double-sided magnetic poles, and each magnetic pole of the rotor is composed of two sets of independent magnetic fields. The outer magnetic pole of the rotor and the outer stator An outer air gap magnetic field is formed between them, and an inner air gap magnetic field is formed between the inner magnetic poles of the rotor and the inner stator. When the air gap magnetic field of the motor changes, one group of magnetic fields of each magnetic pole of the rotor will increase, and the other group of magnetic fields will decrease, and the magnetic field of each group of rotor magnetic poles changes with the change of the stator magnetic field; Two sets of magnetic field changes on the rotor poles drive the motor rotor to rotate. Since the electromagnetic torque of the motor is proportional to the square of the air gap diameter, the double air gap formed by the double stator structure doubles the air gap for the motor.

进一步,所述外定子的内侧面与所述导磁体的内侧面之间的间距为0.2mm 至1mm;所述内定子的外侧面与所述导磁体的内侧面之间的间距为0.2mm至 1mm。Further, the distance between the inner surface of the outer stator and the inner surface of the magnetic conductor is 0.2 mm to 1 mm; the distance between the outer surface of the inner stator and the inner surface of the magnetic conductive body is 0.2 mm to 1 mm. 1mm.

进一步,所述左永磁体与右永磁体的外端设置有非导磁材料制成的隔离加强件。Further, the outer ends of the left permanent magnet and the right permanent magnet are provided with isolation reinforcements made of non-magnetic conductive material.

进一步,所述内定子包括内定子铁芯,以及设置于所述内定子铁芯上的内定子绕组,所述外定子包括外定子铁芯,以及设置于所述外定子铁芯上的外定子绕组;所述内定子铁芯安装于电机转子的固定轴上,所述外定子铁芯安装于电机外壳的内壁上,所述内定子铁芯与外定子铁芯上的绕线齿槽数相同,所述内定子绕组与外定子绕组的绕线方式相同,所述内定子绕组与外定子绕组的绕线相位相差180度。本方案的定子结构,采用的是分数槽,单双层混合式集中绕组,这种绕组的有益效果是降低电机的齿槽转矩,提高电机的输出转矩,减少铜线的使用量,降低绕组的电阻,降低电机的铜损,降低电机的温升。Further, the inner stator includes an inner stator iron core and an inner stator winding arranged on the inner stator iron core, the outer stator includes an outer stator iron core, and an outer stator arranged on the outer stator iron core winding; the inner stator iron core is installed on the fixed shaft of the motor rotor, the outer stator iron core is installed on the inner wall of the motor casing, and the inner stator iron core and the outer stator iron core have the same number of winding slots , the winding modes of the inner stator winding and the outer stator winding are the same, and the winding phases of the inner stator winding and the outer stator winding are different by 180 degrees. The stator structure of this scheme adopts fractional slot, single-layer and double-layer hybrid concentrated winding. The beneficial effect of this winding is to reduce the cogging torque of the motor, improve the output torque of the motor, reduce the usage of copper wires, and reduce the The resistance of the winding reduces the copper loss of the motor and reduces the temperature rise of the motor.

进一步,包括前端盖;所述前端盖设置于所述导磁体前端,所述前端盖上设置有与所述导磁体同轴心的转轴及用于安装轴承的安装位;所述前端盖与所述导磁体之间和导磁体的另一端均设置有法兰,所述空隙内贯穿设置有用于连接所述导磁体两端所述法兰的螺栓。本方案,去除转子上的后端盖,转子以悬浮的方式处于电机内、外定子之间,主要是依靠主轴上面的轴承、转子前端盖,电机中置轴承座,电机前端盖及电机外壳将转子磁极悬置在内、外定子之间的,同时,减少了构成转子结构的材料,是整个转子结构重量很轻,从而使转子的转动惯量非常低,电机的加速或减速更快,电机加速时更节能。Further, it includes a front end cover; the front end cover is arranged at the front end of the magnetic conductor, and the front end cover is provided with a rotating shaft that is coaxial with the magnetic conductor and a mounting position for installing a bearing; the front end cover is connected to the Flanges are arranged between the magnetic conductors and at the other end of the magnetic conductors, and bolts for connecting the flanges at both ends of the magnetic conductors are arranged through the gaps. In this scheme, the rear end cover on the rotor is removed, and the rotor is suspended between the inner and outer stators of the motor. The magnetic poles of the rotor are suspended between the inner and outer stators, and at the same time, the materials constituting the rotor structure are reduced, and the weight of the entire rotor structure is very light, so that the rotational inertia of the rotor is very low, the acceleration or deceleration of the motor is faster, and the motor accelerates more energy efficient.

进一步,还包括第一端盖、第二端盖和固定轴;所述第一端盖与所述第二端盖分别设置于对应所述外定子两端的所述电机外壳上;所述第一端盖的中部设有与所述外定子同轴且用于安装轴承的轴承孔,所述所述固定轴与所述内定子同轴设置,所述固定轴的一端固定在第二端盖上,所述固定轴的另一端贯穿所述内定子安装于所述安装位内。Further, it also includes a first end cover, a second end cover and a fixed shaft; the first end cover and the second end cover are respectively arranged on the motor casing corresponding to both ends of the outer stator; The middle part of the end cover is provided with a bearing hole that is coaxial with the outer stator and used to install the bearing, the fixed shaft is arranged coaxially with the inner stator, and one end of the fixed shaft is fixed on the second end cover , the other end of the fixed shaft is installed in the installation position through the inner stator.

进一步,所述转子内层磁极的厚度为5mm至10mm,所述转子外层磁极的厚度与所述转子内层磁极相同,所述相邻永磁体组之间的所述隔离加强件的间距为1mm至3mm,所述隔离加强件内端面到所述转子内层磁极的内壁距离为 0.5mm至1mm,所述隔离加强件外端面到所述转子外层磁极的外壁距离0.5mm 至1mm,所述隔离加强件在所述永磁体组阵列方向上的厚度为5mm至10mm。Further, the thickness of the inner magnetic pole of the rotor is 5 mm to 10 mm, the thickness of the outer magnetic pole of the rotor is the same as that of the inner magnetic pole of the rotor, and the distance between the isolation reinforcements between the adjacent permanent magnet groups is 1mm to 3mm, the distance from the inner end surface of the isolation reinforcement member to the inner wall of the inner magnetic pole of the rotor is 0.5mm to 1mm, and the distance from the outer end surface of the isolation reinforcement member to the outer wall of the outer magnetic pole of the rotor is 0.5mm to 1mm, so The thickness of the isolation reinforcement in the direction of the permanent magnet group array is 5 mm to 10 mm.

进一步,所述隔离加强件靠近所述左永磁体和右永磁体的一侧面上设置有凹陷。Further, recesses are provided on one side surface of the isolation reinforcement member close to the left permanent magnet and the right permanent magnet.

进一步,所述左永磁体与右永磁体上位于所述转子内层磁极的一面设置有凹槽,所述转子内层磁极上设置有与所述凹槽相配合的凸条。Further, the left permanent magnet and the right permanent magnet are provided with grooves on the side of the inner magnetic pole of the rotor, and the inner magnetic pole of the rotor is provided with convex strips matched with the grooves.

进一步,所述导磁体、所述内定子铁芯和所述外定子铁芯均由硅钢片叠装而成。Further, the magnetic conductor, the inner stator iron core and the outer stator iron core are all formed by stacking silicon steel sheets.

有益效果:本实用新型提供一种具有两个气隙磁场,并且每个磁极具有两个磁路的双项同步驱动永磁电机,该技术增加电机一倍的气隙面积,增加一倍的磁路。该双向变磁电机由外定子、转子、内定子构成,其转子部分采用一种具有内、外双面磁极,且转子的每个磁极由两组独立磁场构成,其转子外层磁极与外定子之间形成外气隙磁场,其转子内层磁极与内定子之间形成内气隙磁场。电机气隙磁场变化时,转子每个磁极的两组磁场一组会增强,另一组磁场会减小,转子磁极每组磁场跟随定子磁场的变化而变化;当电机定子磁场变化时,通过控制转子磁极上的两组磁场变化来驱动电机转子旋转。由于电机的电磁转矩与气隙直径的二次方成正比关系,使用双定子结构构成的双气隙,给电机增加了一倍的气隙。Beneficial effects: The utility model provides a dual-phase synchronous drive permanent magnet motor with two air-gap magnetic fields and two magnetic circuits for each magnetic pole. This technology doubles the air-gap area of the motor and doubles the magnetic field. road. The bidirectional variable magnetic motor is composed of an outer stator, a rotor and an inner stator. The rotor part adopts a magnetic pole with inner and outer double-sided magnetic poles, and each magnetic pole of the rotor is composed of two sets of independent magnetic fields. The outer magnetic pole of the rotor and the outer stator An outer air gap magnetic field is formed between them, and an inner air gap magnetic field is formed between the inner magnetic poles of the rotor and the inner stator. When the air gap magnetic field of the motor changes, one group of magnetic fields of each magnetic pole of the rotor will increase, and the other group of magnetic fields will decrease, and the magnetic field of each group of rotor magnetic poles changes with the change of the stator magnetic field; Two sets of magnetic field changes on the rotor poles drive the motor rotor to rotate. Since the electromagnetic torque of the motor is proportional to the square of the air gap diameter, the double air gap formed by the double stator structure doubles the air gap for the motor.

附图说明Description of drawings

图1为本实施例的电机结构半剖示意图;1 is a schematic half-section schematic diagram of the motor structure of the present embodiment;

图2为本实施例的转子结构半剖示意图;FIG. 2 is a half-section schematic diagram of the rotor structure of the present embodiment;

图3为本实施例的导磁体结构示意图;FIG. 3 is a schematic structural diagram of the magnetic conductor of this embodiment;

图4为本实施例的A部放大示意图;4 is an enlarged schematic diagram of part A of the present embodiment;

图5为本实施例的定子结构安装示意图;5 is a schematic diagram of the installation of the stator structure of the present embodiment;

图6为本实施例的定子结构半剖示意图;6 is a schematic half-section schematic diagram of the stator structure of the present embodiment;

图7为本实施例的定子绕组分布图;Fig. 7 is the stator winding distribution diagram of this embodiment;

附图标记:导磁体1、转子内层磁极11、转子外层磁极12、凸条13、法兰14、永磁体组2、左永磁体21、右永磁体22、凹槽23、空隙3、隔离加强件4、凹陷41、前端盖5、安装位51、转轴52、内定子铁芯6、外定子铁芯7、固定轴8、电机外壳9、第一端盖91、第二端盖92、轴承座93、绕线齿槽10。Reference numerals: magnet 1, rotor inner magnetic pole 11, rotor outer magnetic pole 12, protruding strip 13, flange 14, permanent magnet group 2, left permanent magnet 21, right permanent magnet 22, groove 23, gap 3, Isolation reinforcement 4, recess 41, front end cover 5, installation position 51, rotating shaft 52, inner stator iron core 6, outer stator iron core 7, fixed shaft 8, motor casing 9, first end cover 91, second end cover 92 , bearing seat 93 , winding tooth slot 10 .

具体实施方式Detailed ways

以下将结合实施例对本实用新型涉及的一种永磁电机技术方案进一步详细说明。The technical solution of a permanent magnet motor involved in the present invention will be further described in detail below with reference to the embodiments.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

如图1至图7所示,本实施例的一种永磁电机,包括电机外壳9、转子结构和定子结构;所述转子结构包括导磁体1和永磁体组2,所述定子结构包括由内向外依次同轴套设的内定子和外定子;若干所述永磁体组2呈圆周阵列于所述导磁体1上,所述永磁体组2将所述导磁体1分隔成转子内层磁极11 和转子外层磁极12;相邻所述永磁体组的充磁方向相反;所述永磁体组2包括左永磁体21和右永磁体22,所述左永磁体21与右永磁体22的内端设置有空隙3,所述外定子与所述转子外层磁极12形成电机的外气隙磁场。所述内定子与所述转子内层磁极11形成电机的内气隙磁场。所述外定子的内侧面与所述导磁体1的内侧面之间的间距为0.2mm至1mm;所述内定子的外侧面与所述导磁体1的内侧面之间的间距为0.2mm至1mm。所述外定子的内侧面与所述导磁体1的内侧面之间的间距为0.2mm至1m;所述内定子的外侧面与所述导磁体1的内侧面之间的间距为0.2mm至1mm。所述内定子包括内定子铁芯6,以及设置于所述内定子铁芯6上的内定子绕组,所述外定子包括外定子铁芯7,以及设置于所述外定子铁芯7上的外定子绕组;所述内定子铁芯6安装于电机转子的固定轴8上,所述外定子铁芯7安装于电机外壳9的内壁上,所述内定子铁芯6与外定子铁芯7上的绕线齿槽10数相同,所述内定子绕组与外定子绕组的绕线方式相同,所述内定子绕组与外定子绕组的绕线相位相差180 度。包括前端盖5;所述前端盖5设置于所述导磁体1前端,所述前端盖5上设置有与所述导磁体1同轴心的转轴52及用于安装轴承的安装位51;所述前端盖5与所述导磁体1之间和导磁体1的另一端均设置有法兰14,所述空隙 3内贯穿设置有用于连接所述导磁体1两端所述法兰14的螺栓。还包括第一端盖91、第二端盖92和固定轴8;所述第一端盖91与所述第二端盖92分别设置于对应所述外定子两端的所述电机外壳9上;所述第一端盖91的中部设有与所述外定子同轴且用于安装轴承的轴承孔,所述所述固定轴8与所述内定子同轴设置,所述固定轴8的一端固定在第二端盖92上,所述固定轴8的另一端贯穿所述内定子安装于所述安装位51内。所述转子内层磁极11的厚度为5mm至10mm,所述转子外层磁极12的厚度与所述转子内层磁极11相同,所述相邻永磁体组之间的所述隔离加强件4的间距为1mm至3mm,所述隔离加强件4内端面到所述转子内层磁极11的内壁距离为0.5mm至1mm,所述隔离加强件4外端面到所述转子外层磁极12的外壁距离0.5mm至1mm,所述隔离加强件4在所述永磁体组阵列方向上的厚度为5mm至10mm。所述隔离加强件 4靠近所述左永磁体21和右永磁体22的一侧面上设置有凹陷41。所述左永磁体21与右永磁体22上位于所述转子内层磁极11的一面设置有凹槽23,所述转子内层磁极11上设置有与所述凹槽23相配合的凸条13。所述导磁体1、所述内定子铁芯6和所述外定子铁芯7均由硅钢片叠装而成。As shown in FIGS. 1 to 7 , a permanent magnet motor in this embodiment includes a motor casing 9, a rotor structure and a stator structure; the rotor structure includes a magnetic conductor 1 and a permanent magnet group 2, and the stator structure includes a The inner stator and the outer stator are coaxially sleeved from the inside to the outside; a plurality of the permanent magnet groups 2 are arranged on the magnet conductor 1 in a circular array, and the permanent magnet group 2 separates the magnet conductor 1 into the inner magnetic poles of the rotor 11 and the outer magnetic pole 12 of the rotor; the magnetization directions of the adjacent permanent magnet groups are opposite; the permanent magnet group 2 includes a left permanent magnet 21 and a right permanent magnet 22, and the left permanent magnet 21 and the right permanent magnet 22 are The inner end is provided with a gap 3, and the outer stator and the outer magnetic poles 12 of the rotor form the outer air gap magnetic field of the motor. The inner stator and the inner magnetic poles 11 of the rotor form an inner air gap magnetic field of the motor. The distance between the inner side of the outer stator and the inner side of the magnetizer 1 is 0.2mm to 1mm; the distance between the outer side of the inner stator and the inner side of the magnetizer 1 is 0.2mm to 1mm. 1mm. The distance between the inner side of the outer stator and the inner side of the magnetizer 1 is 0.2mm to 1m; the distance between the outer side of the inner stator and the inner side of the magnetizer 1 is 0.2mm to 1m. 1mm. The inner stator includes an inner stator iron core 6 and inner stator windings arranged on the inner stator iron core 6 , the outer stator includes an outer stator iron core 7 , and an inner stator winding arranged on the outer stator iron core 7 . The outer stator winding; the inner stator iron core 6 is installed on the fixed shaft 8 of the motor rotor, the outer stator iron core 7 is installed on the inner wall of the motor casing 9, the inner stator iron core 6 and the outer stator iron core 7 The number of winding slots 10 is the same, the inner stator winding and the outer stator winding are wound in the same way, and the winding phases of the inner stator winding and the outer stator winding are 180 degrees out of phase. It includes a front end cover 5; the front end cover 5 is arranged at the front end of the magnetic conductor 1, and the front end cover 5 is provided with a rotating shaft 52 coaxial with the magnetic conductor 1 and an installation position 51 for installing the bearing; A flange 14 is provided between the front end cover 5 and the magnetic conductor 1 and at the other end of the magnetic conductor 1 , and bolts for connecting the flanges 14 at both ends of the magnetic conductor 1 are provided through the gap 3 . . It also includes a first end cover 91, a second end cover 92 and a fixed shaft 8; the first end cover 91 and the second end cover 92 are respectively disposed on the motor casing 9 corresponding to both ends of the outer stator; The middle part of the first end cover 91 is provided with a bearing hole coaxial with the outer stator and used for installing a bearing, the fixed shaft 8 is arranged coaxially with the inner stator, and one end of the fixed shaft 8 Fixed on the second end cover 92 , the other end of the fixed shaft 8 is installed in the installation position 51 through the inner stator. The thickness of the rotor inner layer magnetic pole 11 is 5 mm to 10 mm, the thickness of the rotor outer layer magnetic pole 12 is the same as that of the rotor inner layer magnetic pole 11, and the thickness of the isolation reinforcement 4 between the adjacent permanent magnet groups is The distance is 1mm to 3mm, the distance from the inner end surface of the isolation reinforcement 4 to the inner wall of the rotor inner magnetic pole 11 is 0.5 mm to 1 mm, and the distance from the outer end surface of the isolation reinforcement 4 to the outer wall of the rotor outer magnetic pole 12 0.5mm to 1mm, the thickness of the isolation reinforcement 4 in the direction of the permanent magnet group array is 5mm to 10mm. A recess 41 is provided on one side of the isolation reinforcement 4 close to the left permanent magnet 21 and the right permanent magnet 22. The left permanent magnet 21 and the right permanent magnet 22 are provided with grooves 23 on the side of the rotor inner magnetic pole 11 , and the rotor inner magnetic pole 11 is provided with a protruding strip 13 matched with the groove 23 . . The magnetic conductor 1 , the inner stator iron core 6 and the outer stator iron core 7 are all formed by stacking silicon steel sheets.

具体的,转子内层磁极11与转子外层磁极12的厚度相同,将转子内层磁极11的厚度设为a;左永磁体21与右永磁体22的厚度相同,将左永磁体 21的厚度设为b;将隔离加强件4的厚度设为c;相邻隔离加强件4之间的距离设置为d;隔离加强件4的内端面到转子内层磁极11的内壁距离设为e;隔离加强件4的外端面到转子外层磁极12的内壁距离设为f;在本实施例中, a为6mm,b为5mm,c为7mm,d为2mm,e为0.8mm,f为0.8mm。Specifically, the rotor inner magnetic pole 11 and the rotor outer magnetic pole 12 have the same thickness, and the thickness of the rotor inner magnetic pole 11 is set as a; the thickness of the left permanent magnet 21 and the right permanent magnet 22 are the same, and the thickness of the left permanent magnet 21 Set as b; set the thickness of the isolation reinforcement 4 as c; set the distance between adjacent isolation reinforcements 4 as d; set the distance from the inner end face of the isolation reinforcement 4 to the inner wall of the inner magnetic pole 11 of the rotor as e; The distance from the outer end face of the reinforcement 4 to the inner wall of the rotor outer magnetic pole 12 is set as f; in this embodiment, a is 6 mm, b is 5 mm, c is 7 mm, d is 2 mm, e is 0.8 mm, and f is 0.8 mm .

本方案的转子结构,利用永磁体组2将导磁体1分隔成转子内层磁极11 和转子外层磁极12,作为转子的内、外磁极,利用永磁体组22作为转子的恒磁源以为内、外磁极提供磁力。该转子结构具有内、外双面两项磁极,且转子的每个磁极由两组独立磁场构成两个磁路,当定子磁场变化时,该结构转子磁极的一路磁场会增强,另一路磁场会减小。定子磁场在驱动转子旋转的同时也控制转子磁极两路磁场的大小变化,以转子两个磁路大小的变化来提高电机的效率。In the rotor structure of this scheme, the permanent magnet group 2 is used to separate the magnetic conductor 1 into the rotor inner magnetic pole 11 and the rotor outer magnetic pole 12, which are used as the inner and outer magnetic poles of the rotor, and the permanent magnet group 22 is used as the constant magnetic source of the rotor. , The outer magnetic pole provides magnetic force. The rotor structure has inner and outer double-sided magnetic poles, and each magnetic pole of the rotor is composed of two sets of independent magnetic fields to form two magnetic circuits. decrease. While driving the rotor to rotate, the stator magnetic field also controls the change of the size of the two magnetic fields of the rotor magnetic poles, so as to improve the efficiency of the motor by the change of the size of the two magnetic paths of the rotor.

本方案的定子结构,采用的是分数槽,单双层混合式集中绕组,这种绕组的有益效果是降低电机的齿槽转矩,提高电机的输出转矩,减少铜线的使用量,降低绕组的电阻,降低电机的铜损,降低电机的温升。去除转子上的后端盖,转子以悬浮的方式处于电机内、外定子之间,主要是依靠主轴上面的轴承、转子前端盖5,电机中置轴承座93,电机前端盖5及电机外壳9将转子磁极悬置在内、外定子之间的,同时,减少了构成转子结构的材料,是整个转子结构重量很轻,从而使转子的转动惯量非常低,电机的加速或减速更快,电机加速时更节能。The stator structure of this scheme adopts fractional slot, single-layer and double-layer hybrid concentrated winding. The beneficial effect of this winding is to reduce the cogging torque of the motor, improve the output torque of the motor, reduce the usage of copper wires, and reduce the The resistance of the winding reduces the copper loss of the motor and reduces the temperature rise of the motor. Remove the rear end cover on the rotor, and the rotor is suspended between the inner and outer stators of the motor, mainly relying on the bearings on the main shaft, the front end cover 5 of the rotor, the middle bearing seat 93 of the motor, the front end cover 5 of the motor and the motor casing 9 The rotor magnetic pole is suspended between the inner and outer stators, and at the same time, the materials constituting the rotor structure are reduced, and the entire rotor structure is light in weight, so that the rotational inertia of the rotor is very low, the acceleration or deceleration of the motor is faster, and the motor More energy efficient when accelerating.

本实用新型的目的在于,提供一种具有两个气隙磁场,并且每个磁极具有两个磁路的永磁电机,该技术增加电机一倍的气隙面积,增加一倍的磁路。该双向变磁电机由外定子、转子、内定子构成,其转子部分采用一种具有内、外双面磁极,且转子的每个磁极由两组独立磁场构成,其转子外层磁极12与外定子之间形成外气隙磁场,其转子内层磁极11与内定子之间形成内气隙磁场。电机气隙磁场变化时,转子每个磁极的两组磁场一组会增强,另一组磁场会减小,转子磁极每组磁场跟随定子磁场的变化而变化;当电机定子磁场变化时,通过控制转子磁极上的两组磁场变化来驱动电机转子旋转。由于电机的电磁转矩与气隙直径的二次方成正比关系,使用双定子结构构成的双气隙,给电机增加了一倍的气隙。The purpose of the present invention is to provide a permanent magnet motor with two air gap magnetic fields and two magnetic circuits for each magnetic pole. This technology doubles the air gap area of the motor and doubles the magnetic circuit. The bidirectional variable magnetic motor is composed of an outer stator, a rotor and an inner stator. The rotor part adopts a magnetic pole with inner and outer double faces, and each magnetic pole of the rotor is composed of two independent magnetic fields. The outer magnetic pole 12 of the rotor is connected to the outer magnetic field. An outer air gap magnetic field is formed between the stators, and an inner air gap magnetic field is formed between the inner magnetic poles 11 of the rotor and the inner stator. When the air gap magnetic field of the motor changes, one group of magnetic fields of each magnetic pole of the rotor will increase, and the other group of magnetic fields will decrease, and the magnetic field of each group of rotor magnetic poles changes with the change of the stator magnetic field; Two sets of magnetic field changes on the rotor poles drive the motor rotor to rotate. Since the electromagnetic torque of the motor is proportional to the square of the air gap diameter, the double air gap formed by the double stator structure doubles the air gap for the motor.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种永磁电机,包括电机外壳、转子结构和定子结构;其特征在于:所述转子结构包括导磁体和永磁体组,所述定子结构包括由内向外依次同轴套设的内定子和外定子;若干所述永磁体组呈圆周阵列于所述导磁体上,所述永磁体组将所述导磁体分隔成转子内层磁极和转子外层磁极;相邻所述永磁体组的充磁方向相反;所述永磁体组包括左永磁体和右永磁体,所述左永磁体与右永磁体的内端设置有空隙,所述外定子与所述转子外层磁极形成电机的外气隙磁场,所述内定子与所述转子内层磁极形成电机的内气隙磁场。1. a permanent magnet motor, comprising a motor casing, a rotor structure and a stator structure; it is characterized in that: the rotor structure comprises a magnetic conductor and a permanent magnet group, and the stator structure comprises an inner stator that is coaxially sleeved from the inside to the outside in turn and the outer stator; a plurality of the permanent magnet groups are arranged in a circular array on the magnetic conductor, and the permanent magnet group divides the magnetic conductor into the inner magnetic pole of the rotor and the outer magnetic pole of the rotor; adjacent to the permanent magnet group The magnetizing directions are opposite; the permanent magnet group includes a left permanent magnet and a right permanent magnet, a gap is provided between the inner ends of the left permanent magnet and the right permanent magnet, and the outer stator and the outer magnetic pole of the rotor form the outer surface of the motor. The air gap magnetic field, the inner stator and the inner magnetic poles of the rotor form the inner air gap magnetic field of the motor. 2.根据权利要求1所述的一种永磁电机,其特征在于:所述外定子的内侧面与所述导磁体的内侧面之间的间距为0.2mm至1mm;所述内定子的外侧面与所述导磁体的内侧面之间的间距为0.2mm至1mm。2 . The permanent magnet motor according to claim 1 , wherein the distance between the inner side surface of the outer stator and the inner side surface of the magnetic conductor is 0.2 mm to 1 mm; the outer side surface of the inner stator is 0.2 mm to 1 mm. The distance between the side surface and the inner side surface of the magnet conducting body is 0.2 mm to 1 mm. 3.根据权利要求1所述的一种永磁电机,其特征在于:所述左永磁体与右永磁体的外端设置有非导磁材料制成的隔离加强件。3 . The permanent magnet motor according to claim 1 , wherein the outer ends of the left permanent magnet and the right permanent magnet are provided with isolation reinforcements made of non-magnetic conductive material. 4 . 4.根据权利要求1所述的一种永磁电机,其特征在于:所述内定子包括内定子铁芯,以及设置于所述内定子铁芯上的内定子绕组,所述外定子包括外定子铁芯,以及设置于所述外定子铁芯上的外定子绕组;所述内定子铁芯安装于电机转子的固定轴上,所述外定子铁芯安装于电机外壳的内壁上,所述内定子铁芯与外定子铁芯上的绕线齿槽数相同,所述内定子绕组与外定子绕组的绕线方式相同,所述内定子绕组与外定子绕组的绕线相位相差180度。4 . The permanent magnet motor according to claim 1 , wherein the inner stator includes an inner stator iron core and an inner stator winding arranged on the inner stator iron core, and the outer stator includes an outer stator. 5 . a stator iron core, and an outer stator winding arranged on the outer stator iron core; the inner stator iron core is installed on the fixed shaft of the motor rotor, the outer stator iron core is installed on the inner wall of the motor casing, the The inner stator core and the outer stator core have the same number of winding slots, the inner stator winding and the outer stator winding are wound in the same way, and the winding phases of the inner stator winding and the outer stator winding differ by 180 degrees. 5.根据权利要求1所述的一种永磁电机,其特征在于:包括前端盖;所述前端盖设置于所述导磁体前端,所述前端盖上设置有与所述导磁体同轴心的转轴及用于安装轴承的安装位;所述前端盖与所述导磁体之间和导磁体的另一端均设置有法兰,所述空隙内贯穿设置有用于连接所述导磁体两端所述法兰的螺栓。5 . The permanent magnet motor according to claim 1 , characterized in that it comprises a front end cover; the front end cover is arranged on the front end of the magnetic conductor, and the front end cover is provided with a coaxial center with the magnetic conductor. 6 . The rotating shaft and the installation position for installing the bearing; flanges are provided between the front end cover and the magnetic conductive body and the other end of the magnetic conductive body, and a flange for connecting the two ends of the magnetic conductive body is provided through the gap. the flange bolts. 6.根据权利要求5所述的一种永磁电机,其特征在于:还包括第一端盖、第二端盖和固定轴;所述第一端盖与所述第二端盖分别设置于对应所述外定子两端的所述电机外壳上;所述第一端盖的中部设有与所述外定子同轴且用于安装轴承的轴承孔,所述固定轴与所述内定子同轴设置,所述固定轴的一端固定在第二端盖上,所述固定轴的另一端贯穿所述内定子安装于所述安装位内。6 . The permanent magnet motor according to claim 5 , further comprising a first end cover, a second end cover and a fixed shaft; the first end cover and the second end cover are respectively arranged on the on the motor casing corresponding to both ends of the outer stator; the middle part of the first end cover is provided with bearing holes coaxial with the outer stator and used for installing bearings, and the fixed shaft is coaxial with the inner stator In the configuration, one end of the fixed shaft is fixed on the second end cover, and the other end of the fixed shaft penetrates the inner stator and is installed in the installation position. 7.根据权利要求3所述的一种永磁电机,其特征在于:所述转子内层磁极的厚度为5mm至10mm,所述转子外层磁极的厚度与所述转子内层磁极相同,所述相邻永磁体组之间的所述隔离加强件的间距为1mm至3mm,所述隔离加强件内端面到所述转子内层磁极的内壁距离为0.5mm至1mm,所述隔离加强件外端面到所述转子外层磁极的外壁距离0.5mm至1mm,所述隔离加强件在所述永磁体组阵列方向上的厚度为5mm至10mm。7 . The permanent magnet motor according to claim 3 , wherein the thickness of the inner magnetic pole of the rotor is 5 mm to 10 mm, and the thickness of the outer magnetic pole of the rotor is the same as that of the inner magnetic pole of the rotor, so The spacing between the isolation reinforcements between the adjacent permanent magnet groups is 1 mm to 3 mm, the distance from the inner end face of the isolation reinforcement to the inner wall of the inner magnetic pole of the rotor is 0.5 mm to 1 mm, and the outer surface of the isolation reinforcement is 0.5 mm to 1 mm. The distance from the end face to the outer wall of the outer magnetic pole of the rotor is 0.5 mm to 1 mm, and the thickness of the isolation reinforcement in the direction of the permanent magnet group array is 5 mm to 10 mm. 8.根据权利要求3所述的一种永磁电机,其特征在于:所述隔离加强件靠近所述左永磁体和右永磁体的一侧面上设置有凹陷。8 . The permanent magnet motor according to claim 3 , wherein a recess is provided on a side surface of the isolation reinforcement member close to the left permanent magnet and the right permanent magnet. 9 . 9.根据权利要求1所述的一种永磁电机,其特征在于:所述左永磁体与右永磁体上位于所述转子内层磁极的一面设置有凹槽,所述转子内层磁极上设置有与所述凹槽相配合的凸条。9 . The permanent magnet motor according to claim 1 , wherein the left permanent magnet and the right permanent magnet are provided with grooves on the side of the inner magnetic pole of the rotor, and the inner magnetic pole of the rotor is provided with a groove. 10 . There are protruding strips matched with the grooves. 10.根据权利要求4所述的一种永磁电机,其特征在于:所述导磁体、所述内定子铁芯和所述外定子铁芯均由硅钢片叠装而成。10 . The permanent magnet motor according to claim 4 , wherein the magnetic conductor, the inner stator iron core and the outer stator iron core are all made of stacked silicon steel sheets. 11 .
CN201922189248.8U 2019-12-09 2019-12-09 A permanent magnet motor Expired - Fee Related CN211405819U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110829768A (en) * 2019-12-09 2020-02-21 深圳市中悦机电科技有限公司 Permanent magnet motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110829768A (en) * 2019-12-09 2020-02-21 深圳市中悦机电科技有限公司 Permanent magnet motor

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