CN211282950U - Blast furnace scrap steel feeding and charging system - Google Patents
Blast furnace scrap steel feeding and charging system Download PDFInfo
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- CN211282950U CN211282950U CN201922268351.1U CN201922268351U CN211282950U CN 211282950 U CN211282950 U CN 211282950U CN 201922268351 U CN201922268351 U CN 201922268351U CN 211282950 U CN211282950 U CN 211282950U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 139
- 239000010959 steel Substances 0.000 title claims abstract description 139
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 48
- 238000005303 weighing Methods 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 11
- 230000008901 benefit Effects 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于高炉冶炼技术领域,特别涉及一种高炉废钢上料及加料系统。The utility model belongs to the technical field of blast furnace smelting, in particular to a blast furnace scrap steel feeding and feeding system.
背景技术Background technique
高炉炼铁生产过程中,通常通过上料主皮带机将烧结矿、球团矿以及块矿等含铁矿加入至高炉内进行冶炼。近年来,各行各业在生产、置换、报废过程中产生了大量的废钢,为了提高对废钢的回收利用率节约资源、降低炼铁吨铁燃料比节约炼铁成本、又能增加铁水的产量等,创造更大的经济效益。所以近年来将废钢加入到高炉内冶炼也是很多钢铁企业通常采用的一种方式。但如何更好的向炉内加入废钢也是值得研究的问题,需综合考虑到废钢特性、定量废钢入炉、总图布置等因素。目前钢厂普遍采用的方式为废钢汽车受料槽、再通过地下皮带机、转运站等设施将废钢加入至上料区域,但受汽车受料槽大小、场地限制等因素的影响,具有汽车卸料不灵活、排队卸车、场地拥挤、运输及上料流程长、投资高、占用面积大等缺点。In the blast furnace ironmaking production process, iron-containing ores such as sinter, pellets and lump ore are usually added to the blast furnace for smelting through the feeding main belt conveyor. In recent years, various industries have produced a large amount of scrap steel in the process of production, replacement and scrapping. In order to improve the recycling rate of scrap steel, save resources, reduce the ratio of iron to fuel per ton of iron, save the cost of ironmaking, and increase the output of molten iron, etc. , creating greater economic benefits. Therefore, in recent years, adding scrap steel to the blast furnace for smelting is also a method commonly used by many iron and steel enterprises. However, how to better add scrap into the furnace is also a problem worthy of study, which needs to be comprehensively considered, such as scrap characteristics, quantitative scrap into the furnace, and general layout layout. At present, the method commonly used by steel mills is to add scrap steel to the feeding trough for scrap cars, and then add scrap to the feeding area through underground belt conveyors, transfer stations and other facilities. Inflexibility, queuing for unloading, crowded site, long transportation and feeding process, high investment, large occupation area, etc.
实用新型内容Utility model content
鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种高炉废钢上料及加料系统,解决卸料不灵活、运输及上料流程长的技术问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a blast furnace scrap steel feeding and feeding system, which solves the technical problems of inflexible discharge and long transportation and feeding process.
为实现上述目的及其他相关目的,本实用新型技术方案如下:For realizing the above-mentioned purpose and other relevant purposes, the technical scheme of the present utility model is as follows:
一种高炉废钢上料及加料系统,包括,A blast furnace scrap steel feeding and feeding system, comprising,
废钢堆卸区,所述废钢堆卸区用于废钢卸车和废钢堆存;Scrap steel stacking and unloading area, which is used for scrap steel unloading trucks and scrap steel stacking;
废钢加料区,位于废钢堆卸区的一侧,所述废钢加料区设置有废钢加料装置;The scrap steel feeding area is located on one side of the scrap steel stacking and unloading area, and the scrap steel feeding area is provided with a scrap steel feeding device;
栈桥,横跨所述废钢堆卸区和废钢加料区上方;a trestle, spanning above the scrap steel unloading area and the scrap steel feeding area;
上料设备,设置在栈桥上,能够沿栈桥在废钢堆卸区的上方和废钢加料区的上方之间往返移动,用于将废钢由废钢堆卸区吊运至废钢加料区;The feeding equipment is arranged on the trestle and can move back and forth along the trestle between the upper part of the scrap steel unloading area and the upper part of the scrap steel feeding area, and is used to lift and transport the scrap steel from the scrap steel unloading area to the scrap steel feeding area;
高炉上料传输带,高炉上料传输带经过所述废钢加料区,并位于废钢加料装置的下方,用于将原料及废钢输送至高炉。The blast furnace charging conveyor belt, which passes through the scrap steel charging area and is located below the scrap steel charging device, is used to transport raw materials and scrap steel to the blast furnace.
上述结构,废钢堆卸区场地较汽车受料槽面积大,具有废钢汽车来料卸车灵活随卸随走,堆存量相对较大的优点;废钢堆存在栈桥下方,且上料设备覆盖了整个废钢堆存区域和加料区域,具有上料流程短、整体占地面积小布置灵活、总投资低的优点;废钢加料区跨在高炉上料传输带正上方,具有精均匀平铺在矿石表面使其充分混合、且废钢不直接与皮带接触进而对皮带的伤害小的优点。The above structure, the scrap steel unloading area is larger than the car receiving trough, which has the advantages of flexible unloading and unloading with the scrap car unloading truck, and the stacking capacity is relatively large; the scrap steel is piled under the trestle, and the loading equipment covers the entire scrap steel The stockpiling area and the feeding area have the advantages of short feeding process, small overall footprint, flexible layout, and low total investment; It is well mixed, and the scrap does not directly contact with the belt, so the damage to the belt is small.
可选地,所述废钢加料装置包括从上至下依次设置的废钢仓、给料机构、称量机构和加料机构,由上料设备送来的废钢落入废钢仓后经给料机构、称量机构和加料机构后落在高炉上料传输带上。Optionally, the scrap steel feeding device includes a scrap steel silo, a feeding mechanism, a weighing mechanism and a feeding mechanism arranged in sequence from top to bottom. The measuring mechanism and the feeding mechanism fall on the charging conveyor belt of the blast furnace.
可选地,所述上料设备为电磁吸盘吊车或者抓斗吊车。Optionally, the feeding device is an electromagnetic chuck crane or a grab crane.
可选地,所述废钢仓顶部设有格栅。Optionally, the top of the scrap steel bin is provided with a grille.
可选地,所述废钢仓呈斗状。Optionally, the scrap steel bin is in the shape of a bucket.
可选地,所述称量机构内设置有用于检测废钢量的检测元件。Optionally, a detection element for detecting the amount of scrap steel is provided in the weighing mechanism.
可选地,所述废钢堆卸区设置有用于车辆进出的通道。Optionally, the scrap steel dumping area is provided with a passage for vehicles to enter and exit.
可选地,所述废钢堆卸区和废钢加料区位于同一厂房内,并排设置,并通过隔墙隔开。Optionally, the scrap steel unloading area and the scrap steel feeding area are located in the same workshop, arranged side by side, and separated by a partition wall.
可选地,所述称量机构采用称量漏斗。Optionally, the weighing mechanism adopts a weighing funnel.
可选地,所述给料机构和加料机构采用振动给料机。Optionally, a vibrating feeder is used for the feeding mechanism and the feeding mechanism.
本实用新型的有益效果是:本实用新型,废钢堆卸区场地较汽车受料槽面积大,具有废钢汽车来料卸车灵活随卸随走,堆存量相对较大的优点;废钢堆存在栈桥下方,且上料设备覆盖了整个废钢堆存区域和加料区域,具有上料流程短、整体占地面积小布置灵活、总投资低的优点;废钢加料区跨在高炉上料传输带正上方,具有精均匀平铺在矿石表面使其充分混合、且废钢不直接与皮带接触进而对皮带的伤害小的优点。The beneficial effects of the utility model are as follows: in the utility model, the scrap steel stacking and unloading area is larger than that of the automobile receiving trough, and the scrap steel automobile unloading truck can be flexibly unloaded with the incoming material, and the stacking capacity is relatively large; the scrap steel stack is stored under the trestle. , and the feeding equipment covers the entire scrap storage area and feeding area, which has the advantages of short feeding process, small overall footprint, flexible layout, and low total investment; Precise and evenly spread on the surface of the ore to make it fully mixed, and the scrap steel does not directly contact the belt so that the damage to the belt is small.
附图说明Description of drawings
图1为本实用新型实施例的立面布置示意图。FIG. 1 is a schematic diagram of the elevation layout of an embodiment of the present invention.
图2为本实用新型的实施例的平面布置示意图;FIG. 2 is a schematic plan view of an embodiment of the present utility model;
图3为本实用新型实施例中加料区的布置示意图。FIG. 3 is a schematic diagram of the layout of the feeding area in the embodiment of the present invention.
零件标号说明Part Number Description
1-废钢堆卸区;2-废钢加料区;3-栈桥;4-上料设备;5-废钢仓;6-给料机构;7-称量机构;8-加料机构;9-高炉上料传输带;10-格栅;11-废钢;12-隔墙。1- Scrap dumping area; 2- Scrap feeding area; 3- Trestle; 4- Feeding equipment; 5- Scrap silo; 6- Feeding mechanism; 7- Weighing mechanism; 8- Feeding mechanism; 9- Blast furnace charging Conveyor belt; 10-grid; 11-scrap; 12-partition.
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。It should be noted that the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this The applicable scope of the utility model and the change or adjustment of its relative relationship shall be regarded as the applicable scope of the present utility model without substantially changing the technical content.
实施例Example
如图1至图3所示,本实施例示例的一种高炉废钢上料及加料系统,包括,设置在料场或者厂房内的废钢堆卸区1、废钢加料区2、栈桥3和上料设备4,其中,栈桥3,横跨所述废钢堆卸区1和废钢加料区2上方,为上料设备4提供支撑和行走平台;废钢堆卸区1具有堆料场地,用于废钢卸车和堆存废钢11;堆料场地位于栈桥3下方,废钢可以通过汽车或装载车运至堆料场地,其中栈桥3也可以为行走平台、门型梁等。As shown in FIGS. 1 to 3 , a blast furnace scrap loading and feeding system exemplified in this embodiment includes a scrap stacking and unloading area 1 , a
废钢加料区2位于废钢堆卸区1的一侧,废钢加料区2设置有废钢加料装置,用于接收上料设备4料送来的废钢并上料至高炉上料传输带9。The scrap
上料设备4设置在栈桥3上,能够沿栈桥3在废钢堆卸区1的上方和废钢加料区2的上方之间往返移动,用于将废钢由废钢堆卸区1吊运至废钢加料区2,其中上料设备4可采用电磁吸盘吊车等结构。The loading equipment 4 is arranged on the trestle 3, and can move back and forth along the trestle 3 between the upper part of the scrap steel unloading area 1 and the upper part of the scrap
所述高炉废钢上料及加料系统还包括高炉上料传输带9,高炉上料传输带9经过所述废钢加料区2的废钢加料装置的下方,用于接收来自废钢加料装置的废钢,将矿石原料及废钢输送至高炉。The blast furnace scrap steel feeding and feeding system further includes a blast furnace charging conveyor belt 9, and the blast furnace charging conveyor belt 9 passes under the scrap steel feeding device in the scrap
上述结构,废钢堆卸区1场地较汽车受料槽面积大,具有废钢汽车来料卸车灵活随卸随走,堆存量相对较大的优点;废钢堆存在栈桥3下方,且上料设备4覆盖了整个废钢堆存区域和加料区域,具有上料流程短、整体占地面积小布置灵活(较汽车受料与地下皮带机输送的方式)、总投资低的优点;废钢加料区2跨在高炉上料传输带9正上方,具有精均匀平铺在矿石表面使其充分混合、且废钢不直接与皮带接触进而对皮带的伤害小的优点。With the above structure, the scrap steel unloading area 1 has a larger area than the car receiving trough, which has the advantages of flexible unloading and walking with the scrap car unloading truck, and the stacking volume is relatively large; It has the advantages of short feeding process, small overall footprint and flexible layout (compared to the way of car receiving and underground belt conveyor conveying), and the total investment is low; the
并且废钢堆卸区1车辆的卸料与加料区的加料相对独立,互不干扰,效率更高。In addition, the unloading of the vehicle in the scrap pile unloading area 1 and the feeding of the feeding area are relatively independent, do not interfere with each other, and have higher efficiency.
其中,所述废钢加料装置包括从上至下依次设置的废钢仓5、给料机构6、称量机构7和加料机构8,由上料设备4送来的废钢落入废钢仓5后依次经给料机构6、称量机构7和加料机构8后落在高炉上料传输带9上。The scrap steel feeding device includes a
废钢加料装置跨于高炉上料传输带9上方,通过给料机构6、称量机构7和加料机构8,便于将废钢定量给至高炉上料传输带9。The scrap steel feeding device straddles above the blast furnace charging conveyor belt 9 , through the
其中,所述废钢仓5呈斗状,废钢仓5顶部设有钢制的格栅11,防止大块的废钢进入而影响加料的顺畅度。The
所述称量机构7内设置有用于检测废钢量的检测元件,可以检测称量机构7内废钢的重量,或者有无废钢,以便控制加料机构8的加料量。并且称量机构7内无废钢时,其上方的给料机构6将废钢仓5内的废钢给至称量机构7内贮存。检测元件可以采用称重传感器等。The
如图2所示,所述废钢堆卸区1和废钢加料区2位于同一厂房或料场内,并排设置,并通过隔墙12隔开。废钢堆卸区1的堆料场地背离废钢加料区2的一侧设置有用于车辆进出的通道,以便废钢卸车。As shown in FIG. 2 , the scrap steel unloading area 1 and the scrap
其中,称量机构7、给料机构6和加料机构8均可采用现有结构,例如所述称量机构7采用具有电子压头秤的称量漏斗。所述给料机构6和加料机构8采用振动给料机等。Wherein, the
本实用新型的工作流程如下:The workflow of the present utility model is as follows:
废钢通过汽车或装载车运输并自卸在栈桥3所覆盖的废钢堆卸区1内贮存,通过设置在栈桥3的上料设备4将废钢上料至加料区的废钢仓5内。当高炉需加入废钢时,加料机构8将称量机构7内的废钢加至高炉上料传输带9的矿石表面,随高炉上料传输带9与矿石一起入炉。当称量机构7内没有废钢时,其上方的给料机构6将废钢仓5内的废钢给至称量机构7内贮存。Scrap steel is transported by vehicles or loading vehicles and unloaded for storage in the scrap steel unloading area 1 covered by the trestle 3. The scrap steel is loaded into the
废钢卸车、上料、加料互不影响,提高效率。废钢车辆来料卸车灵活随卸随走,堆存量相对较大,上料流程短,废钢设施占用区域面积小,总投资低,废钢能均匀平铺在矿石表面使其充分混合,废钢对皮带的伤害小。Scrap unloading, loading and feeding do not affect each other, improving efficiency. Scrap vehicles are flexibly unloaded with the incoming unloading truck, the stockpiling volume is relatively large, the feeding process is short, the area occupied by scrap steel facilities is small, and the total investment is low. Damage is small.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
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Cited By (3)
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CN111996322A (en) * | 2020-09-17 | 2020-11-27 | 中冶赛迪工程技术股份有限公司 | Feeding system integrating main belt conveyor and scrap steel feeding |
CN112320577A (en) * | 2020-11-04 | 2021-02-05 | 新疆八一钢铁股份有限公司 | Operation method for improving counterweight tonnage of scrap steel hopper |
CN113637818A (en) * | 2021-08-10 | 2021-11-12 | 广东韶钢松山股份有限公司 | Blast furnace scrap steel feeding device and blast furnace scrap steel adding smelting method |
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CN111996322A (en) * | 2020-09-17 | 2020-11-27 | 中冶赛迪工程技术股份有限公司 | Feeding system integrating main belt conveyor and scrap steel feeding |
CN112320577A (en) * | 2020-11-04 | 2021-02-05 | 新疆八一钢铁股份有限公司 | Operation method for improving counterweight tonnage of scrap steel hopper |
CN112320577B (en) * | 2020-11-04 | 2022-10-14 | 新疆八一钢铁股份有限公司 | Operation method for improving counterweight tonnage of scrap steel hopper |
CN113637818A (en) * | 2021-08-10 | 2021-11-12 | 广东韶钢松山股份有限公司 | Blast furnace scrap steel feeding device and blast furnace scrap steel adding smelting method |
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