CN211198976U - Sludge drying equipment - Google Patents
Sludge drying equipment Download PDFInfo
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- CN211198976U CN211198976U CN201922164817.3U CN201922164817U CN211198976U CN 211198976 U CN211198976 U CN 211198976U CN 201922164817 U CN201922164817 U CN 201922164817U CN 211198976 U CN211198976 U CN 211198976U
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- 239000010802 sludge Substances 0.000 title claims abstract description 228
- 238000001035 drying Methods 0.000 title claims abstract description 125
- 238000003756 stirring Methods 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 239000011229 interlayer Substances 0.000 claims description 23
- 238000001704 evaporation Methods 0.000 claims description 14
- 238000010793 Steam injection (oil industry) Methods 0.000 claims description 13
- 230000008020 evaporation Effects 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000010813 municipal solid waste Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 238000000034 method Methods 0.000 description 13
- 238000010298 pulverizing process Methods 0.000 description 8
- 239000000567 combustion gas Substances 0.000 description 5
- 239000010806 kitchen waste Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 244000144972 livestock Species 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001599 direct drying Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 235000019645 odor Nutrition 0.000 description 3
- 239000010801 sewage sludge Substances 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 239000000701 coagulant Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treatment Of Sludge (AREA)
Abstract
本实用新型涉及一种污泥干燥设备,属于环保设备领域。污泥投入漏斗与污泥传动带连接,污泥传动带与污泥粉碎搅拌装置连接;污泥粉碎搅拌装置与第一干燥装置连接,第一干燥装置与第二干燥装置连接;媒介油加热装置与油污泥投入口一、泵二及媒介油分离器连接,媒介油加热装置与第一干燥装置相连接;蒸汽发生器与第一、二干燥装置相连接;第一干燥装置与第二干燥装置连接,第二干燥装置与媒介油分离器连接;媒介油分离器与媒介油蒸发器连接,媒介油蒸发器与已干燥污泥传动带连接,已干燥污泥传动带下方摆放吨袋。优点在于:构思新颖,结构简单,使用安全、方便,工作效率高。有效去除污泥、垃圾中的水分,缩短干燥时间,有效提高干燥效率。
The utility model relates to a sludge drying equipment, which belongs to the field of environmental protection equipment. The sludge input funnel is connected with the sludge transmission belt, and the sludge transmission belt is connected with the sludge crushing and stirring device; the sludge crushing and stirring device is connected with the first drying device, and the first drying device is connected with the second drying device; the medium oil heating device is connected with the oil The sludge input port 1, the pump 2 and the medium oil separator are connected, the medium oil heating device is connected with the first drying device; the steam generator is connected with the first and second drying devices; the first drying device is connected with the second drying device , the second drying device is connected with the medium oil separator; the medium oil separator is connected with the medium oil evaporator, the medium oil evaporator is connected with the dried sludge transmission belt, and the ton bag is placed under the dried sludge transmission belt. The advantages are: novel conception, simple structure, safe and convenient use, and high work efficiency. Effectively remove moisture in sludge and garbage, shorten drying time, and effectively improve drying efficiency.
Description
技术领域technical field
本实用新型涉及环保设备领域,特别涉及一种污泥干燥设备。能够有效去除有机污水污泥、禽畜废水污泥、餐厨垃圾中的水分,有效缩短污泥干燥时间并提高干燥效率的油中蒸发干燥设备。The utility model relates to the field of environmental protection equipment, in particular to a sludge drying equipment. It can effectively remove the moisture in organic sewage sludge, livestock wastewater sludge, kitchen waste, effectively shorten the sludge drying time and improve the drying efficiency.
背景技术Background technique
随着工业、城市、农村所产生的污水及污废水的污泥、餐厨垃圾、禽畜废水污泥产生量逐渐增加,处理这些污泥及垃圾的处理厂的规模也在日益增加,在这些处理厂处理的污泥量也是日趋增加的趋势。目前在这些处理厂处理的大部分的污泥是以填埋、焚烧或海洋处置的方法进行处理,其中海洋处置由于其造成海洋污染、破坏海洋生态已经被各个国家命令禁止,因此污泥的处理方案成为疑难问题。同时也在研究能够有效处理污泥并有效降低污泥含水率的方案。With the gradual increase in the amount of sewage and sewage sludge, kitchen waste, livestock wastewater and sludge generated by industries, cities and rural areas, the scale of treatment plants for these sludge and garbage is also increasing. The amount of sludge treated by treatment plants is also increasing. At present, most of the sludge treated in these treatment plants is processed by landfill, incineration or marine disposal. Marine disposal has been banned by various countries due to its marine pollution and destruction of marine ecology. Therefore, the treatment of sludge The program becomes a difficult problem. At the same time, it is also studying the scheme that can effectively treat the sludge and effectively reduce the moisture content of the sludge.
一般污泥的干燥技术有两种。一种是通过燃烧气体直接干燥污泥的直接干燥方式;第二种是使用燃烧气体加热热板后,将污泥进行干燥的间接干燥方式。直接干燥方式是将高温的燃烧气体直接接触污泥进行干燥的方式,比间接干燥方式在效率方面有优势,并且设备架构也比较简单,但是在干燥过程中发生恶臭气味,同时发生粉尘,解决这两大难题,需要增设大规模的处理设备。相反,间接干燥方式是使用高温燃烧气体加热热板后,使用加热后的热板对污泥进行干燥的方式,这种设备的结构是燃烧气体与污泥的运输通道是分开的,因此在干燥过程中也会发生恶臭及粉尘现象。另外,间接干燥方式不能将热板的热传达到污泥内部,因此存在干燥效率比较低的问题。污泥接触到高温热板时,只有直接接触到热板的部分污泥先蒸发水分,这时的水分在气化过程中发生一种空气层,这些附着到污泥表面的空气层,妨碍热量传达到里面的污泥。There are two general drying techniques for sludge. One is the direct drying method that directly dries the sludge through combustion gas; the second is the indirect drying method that uses the combustion gas to heat the hot plate and then dries the sludge. The direct drying method is a method of drying the high-temperature combustion gas directly in contact with the sludge. It has advantages in efficiency compared with the indirect drying method, and the equipment structure is relatively simple. Two major problems require the addition of large-scale processing equipment. On the contrary, the indirect drying method is to use the high-temperature combustion gas to heat the hot plate, and then use the heated hot plate to dry the sludge. The structure of this equipment is that the transportation channel of the combustion gas and the sludge is separated. Odors and dust may also occur during the process. In addition, since the indirect drying method cannot transmit the heat of the hot plate to the inside of the sludge, there is a problem that the drying efficiency is relatively low. When the sludge contacts the high-temperature hot plate, only the part of the sludge that directly contacts the hot plate evaporates the water first. At this time, an air layer occurs in the water during the gasification process. These air layers attached to the surface of the sludge hinder the heat. Sludge conveyed to the inside.
综上所述,直接干燥方式在干燥效率方面是比较优秀的,但存在发生臭气及粉尘隐患,在处理大量污泥时需要增加很多设备,费用也随之增加。间接干燥方式在技术方面无法克服干燥特性,干燥效率也非常低,需要大量的燃料及时间。亟待改进。To sum up, the direct drying method is excellent in terms of drying efficiency, but there are hidden dangers of odor and dust. When dealing with a large amount of sludge, a lot of equipment needs to be added, and the cost also increases. The indirect drying method cannot overcome the drying characteristics in terms of technology, and the drying efficiency is also very low, requiring a lot of fuel and time. Urgent improvement.
实用新型内容Utility model content
本实用新型的目的在于提供一种污泥干燥设备,解决了现有技术存在的上述问题。本实用新型能够将有机性污水污泥、禽畜废污泥、餐厨垃圾的水分有效去除,并且无恶臭及粉尘,同时缩短了干燥时间、提高了干燥效率。The purpose of the present utility model is to provide a sludge drying device, which solves the above-mentioned problems existing in the prior art. The utility model can effectively remove the moisture of organic sewage sludge, livestock waste sludge and kitchen waste without odor and dust, shorten the drying time and improve the drying efficiency.
本实用新型的上述目的通过以下技术方案实现:The above-mentioned purpose of the present utility model is achieved through the following technical solutions:
污泥干燥设备,污泥投入漏斗3与污泥传动带4连接,污泥传动带4与污泥粉碎搅拌装置5连接;污泥粉碎搅拌装置5与第一干燥装置6连接,第一干燥装置6与第二干燥装置7连接;媒介油加热装置2的左上侧分别与油污泥投入口一5-1、泵二17及媒介油分离器8连接,媒介油加热装置2的右下侧与第一干燥装置6相连接;蒸汽发生器1与第一干燥装置6及第二干燥装置7相连接;第一干燥装置6与第二干燥装置7相连接,第二干燥装置7与媒介油分离器8连接;媒介油分离器8与媒介油蒸发器9连接,媒介油蒸发器9与已干燥污泥传动带10连接,已干燥污泥传动带10下方摆放吨袋20。Sludge drying equipment, the sludge input funnel 3 is connected with the sludge transmission belt 4, and the sludge transmission belt 4 is connected with the sludge crushing and stirring device 5; the sludge crushing and stirring device 5 is connected with the first drying device 6, and the first drying device 6 is connected with The second drying device 7 is connected; the upper left side of the medium oil heating device 2 is respectively connected with the oil sludge input port 1 5-1, the
所述的媒介油蒸发器9的中上侧与离心分离器13左下侧相连接,离心分离器13的右上侧与去除水分冷凝器12的底部连接,去除水分冷凝器12左上侧与泵三19及第二干燥装置7的蒸汽排出口连接,去除水分冷凝器12的左下侧与媒介油蒸发器9和已干燥污泥传动带10的管道连接,除水分冷凝器12的顶部与送风机二22相连接。The middle and upper side of the medium oil evaporator 9 is connected with the lower left side of the
所述的已干燥污泥传动带10的中下部与炉子11的左侧相连接,炉子11的右侧与送风机一21相连接,蒸汽冷凝罐14左侧与泵一16相连接,蒸汽冷凝罐 14顶部与蒸汽发生器 1及阀门二18连接。The middle and lower part of the dried
所述的污泥粉碎搅拌装置5的顶部两侧设有油污泥投入口一5-1,上侧设有蒸汽注入口一5-3、蒸汽出入口二5-4,并分别与蒸汽夹层一5-12、蒸汽夹层二5-13连接,污泥粉碎搅拌装置5的底部左侧连接蒸汽排出口一5-5,右侧连接蒸汽排出口二5-6,蒸汽排出口一5-5 和蒸汽排出口二5-6之间设有维护用残余油污泥排管5-14;污泥粉碎搅拌装置5顶部安装发动机5-9和减速机5-10带动旋转轴一5-11;污泥粉碎搅拌装置5内部以旋转轴一5-11为中心,下方连接粉碎机5-8,中间连接搅拌机5-7,上方连接油污泥排出口一5-2。The sludge crushing and stirring device 5 is provided with an oil sludge input port 1 5-1 on both sides of the top, and a steam injection port 1 5-3 and a steam inlet and outlet 2 5-4 on the upper side, which are respectively connected with the steam interlayer 1. 5-12. The steam interlayer 2 is connected to 5-13, the bottom left of the sludge crushing and stirring device 5 is connected to the steam outlet 5-5, the right side is connected to the steam outlet 2 5-6, the steam outlet 1 5-5 and There is a residual oil sludge drain pipe 5-14 for maintenance between the steam outlet 2 5-6; an engine 5-9 and a reducer 5-10 are installed on the top of the sludge crushing and stirring device 5 to drive the rotating shaft 1 5-11; The interior of the mud crushing and stirring device 5 is centered on the rotating shaft 1 5-11, the lower part is connected to the pulverizer 5-8, the middle is connected to the mixer 5-7, and the upper part is connected to the oil sludge discharge port 1 5-2.
所述的第一干燥装置6的右上侧设有油污泥投入口二6-1,中上侧设有媒介油投入口6-4,左上侧有水分蒸发排出口6-3,左下侧有油污泥排出口二6-2;第一干燥装置6的两侧安装旋转鼓轮的旋转轴二6-9,第一干燥装置6内部的第一干燥槽6-5与第二干燥槽 6-6连接,上下外壁内有蒸汽夹层三6-7和蒸汽夹层四6-8。The upper right side of the first drying device 6 is provided with an oil sludge input port 2 6-1, the middle and upper side is provided with a medium oil input port 6-4, the upper left side is provided with a water evaporation outlet 6-3, and the lower left side is provided with an outlet 6-3. Oil sludge discharge port two 6-2; the two sides of the first drying device 6 are equipped with rotating shaft two 6-9 of the rotating drum, the first drying tank 6-5 and the second drying tank 6 inside the first drying device 6 -6 connection, there are steam interlayer 3 6-7 and steam interlayer 4 6-8 in the upper and lower outer walls.
所述的媒介油蒸发器9的右上侧有油污泥投入口三9-1,左上侧有油蒸汽排出口9-4,左下侧有油污泥排出口三9-2,右下侧有蒸汽注入口三9-5,内部有蒸汽流动通道9-3,最下方连接支撑媒介油蒸发器9的支柱9-6,螺旋传送器9-7的两端安装在媒介油蒸发器9的两侧并由支柱9-6支撑。The medium oil evaporator 9 has an oil sludge input port 3 9-1 on the upper right side, an oil vapor discharge port 9-4 on the upper left side, an oil sludge discharge port 3 9-2 on the lower left side, and an oil sludge discharge port 9-2 on the lower right side. The steam injection port 3 9-5 has a steam flow channel 9-3 inside, and the bottommost is connected to the pillar 9-6 supporting the medium oil evaporator 9. side and supported by struts 9-6.
本实用新型的有益效果在于:构思新颖,结构简单,使用安全、方便,工作效率高。通过搅拌机将媒介油和污泥充分进行搅拌后,再用粉碎机充分将油污泥进行粉碎,增加与已经加热的热媒介油的接触面,能够有效去除污泥中的水分,并缩短干燥时间来提高干燥效率。能够有效去除有机污泥、禽畜废水污泥、餐厨垃圾中的水分,可以缩短干燥时间,能够有效提高干燥效率。The beneficial effects of the utility model are: novel conception, simple structure, safe and convenient use, and high work efficiency. After the medium oil and the sludge are fully stirred by the mixer, the oil sludge is fully pulverized by the pulverizer to increase the contact surface with the heated heat medium oil, which can effectively remove the moisture in the sludge and shorten the drying time. to improve drying efficiency. It can effectively remove the moisture in organic sludge, livestock wastewater sludge, and kitchen waste, shorten the drying time, and effectively improve the drying efficiency.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the present application.
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型的污泥粉碎搅拌装置的结构示意图;Fig. 2 is the structural representation of the sludge crushing and stirring device of the utility model;
图3为本实用新型的第一干燥装置的结构示意图;3 is a schematic structural diagram of the first drying device of the present invention;
图4为本实用新型的媒介油蒸发器的结构示意图。4 is a schematic structural diagram of the medium oil evaporator of the present invention.
图中:1、蒸汽发生器;2、媒介油加热装置;3、污泥投入漏斗;4、污泥传送带;5、污泥粉碎搅拌装置;6、第一干燥装置、7、第二干燥装置、8、媒介油分离器;9、媒介油蒸发器、10、已干燥污泥传动带;11、炉子;12、去除水分冷凝器;13、离心分离器;14、蒸汽冷凝罐;15、阀门一;16、泵一;17、泵二;18、阀门二;19、泵三;20、吨袋;21、送风机一;22、送风机二、5-1、油污泥投入口一;5-2、油污泥排出口一;5-3、蒸汽注入口一;5-4、蒸汽注入口二;5-5、蒸汽排出口一;5-6、蒸汽排出口二;5-7、搅拌机;5-8、粉碎机;5-9、发动机;5-10、减速机;5-11、旋转轴一;5-12、蒸汽夹层一;5-13、蒸汽夹层二;5-14、维护用残余油污泥排管、6-1、油污泥投入口二;6-2、油污泥排出口二;6-3、水分蒸发排出口;6-4、媒介油投入口;6-5、第一干燥槽;6-6、第二干燥槽;6-7、蒸汽夹层三;6-8、蒸汽夹层四;6-9、旋转轴二、9-1、油污泥投入口三;9-2、油污泥排出口三;9-3、蒸汽流动通道;9-4、油蒸汽排出口;9-5、蒸汽注入口三;9-6、支柱;9-7、螺旋传送器。In the figure: 1. Steam generator; 2. Medium oil heating device; 3. Sludge input funnel; 4. Sludge conveyor belt; 5. Sludge crushing and stirring device; 6. First drying device, 7. Second drying device , 8, medium oil separator; 9, medium oil evaporator, 10, dried sludge transmission belt; 11, furnace; 12, water removal condenser; 13, centrifugal separator; 14, steam condensation tank; 15, valve one ;16, pump one; 17, pump two; 18, valve two; 19, pump three; 20, ton bag; 21, blower one; 22, blower two, 5-1, oil sludge input port one; 5-2 , oil sludge discharge port one; 5-3, steam injection port one; 5-4, steam injection port two; 5-5, steam discharge port one; 5-6, steam discharge port two; 5-7, mixer; 5-8, pulverizer; 5-9, engine; 5-10, reducer; 5-11, rotating shaft one; 5-12, steam interlayer one; 5-13, steam interlayer two; 5-14, maintenance Residual oil sludge discharge pipe, 6-1, oil sludge input port 2; 6-2, oil sludge discharge port 2; 6-3, water evaporation discharge port; 6-4, medium oil input port; 6-5 , the first drying tank; 6-6, the second drying tank; 6-7, the steam interlayer three; 6-8, the steam interlayer four; 6-9, the rotating shaft two, 9-1, the oil sludge input port three; 9-2, oil sludge discharge port three; 9-3, steam flow channel; 9-4, oil vapor discharge port; 9-5, steam injection port three; 9-6, pillar; 9-7, screw conveyor .
具体实施方式Detailed ways
下面结合附图进一步说明本实用新型的详细内容及其具体实施方式。The details of the present utility model and specific implementations thereof will be further described below in conjunction with the accompanying drawings.
参见图1及图2、图3所示,本实用新型的污泥干燥设备,通过规定工序将含水率为80%的污泥进行油蒸干燥,包括蒸汽发生器1、媒介油加热装置2、污泥投入漏斗3、污泥传送带4、污泥粉碎搅拌装置5、第一干燥装置6、第二干燥装置7、媒介油分离器8、媒介油蒸发器9、已干燥污泥传动带10、炉子11、去除水分冷凝器12、离心分离器13、蒸汽冷凝罐14、阀门一15、泵一16、泵二17、阀门二18、泵三19、吨袋20、送风机一21、送风机二22。Referring to Fig. 1, Fig. 2, Fig. 3, the sludge drying equipment of the present utility model performs oil evaporation and drying on the sludge with a moisture content of 80% through a predetermined process, including a steam generator 1, a medium oil heating device 2, Sludge input funnel 3, sludge conveyor 4, sludge crushing and stirring device 5, first drying device 6, second drying device 7, medium oil separator 8, medium oil evaporator 9, dried
所述污泥投入漏斗3的底部与调节污泥投入量的污泥传动带4的右上侧投入口连接,污泥传动带4的左下侧排出口与污泥粉碎搅拌装置5的油污泥投入口一5-1连接;污泥粉碎搅拌装置5的油污泥排出口一5-2与第一干燥装置6的油污泥投入口二6-1连接,第一干燥装置6的油污泥排出口二6-2与第二干燥装置7的污泥投入口连接;媒介油加热装置2的左上侧分别与污泥粉碎搅拌装置5的油污泥投入口一5-1、泵二17及媒介油分离器 8连接,媒介油加热装置2的右下侧与第一干燥装置6的媒介油投入口 6-4相连接;蒸汽发生器1与第一干燥装置6及第二干燥装置7相连接,蒸汽发生器1中安装了阀门一15和阀门二18;第一干燥装置6的油污泥排出口二6-2与第二干燥装置7的污泥投入口相连接,第二干燥装置7的污泥排出口与媒介油分离器 8相连接;媒介油分离器8的右下侧与媒介油蒸发器9的左上侧相连接,媒介油蒸发器9的右下侧与已干燥污泥传动带10的右上侧相连接,已干燥污泥传动带10左下方摆放吨袋20用于保管已干燥污泥;媒介油蒸发器9的中上侧与离心分离器13左下侧相连接,离心分离器13的右上侧与去除水分冷凝器12的底部连接,去除水分冷凝器12左上侧与泵三19及第二干燥装置7的蒸汽排出口连接,去除水分冷凝器12的左下侧与媒介油蒸发器9和已干燥污泥传动带10的管道连接,除水分冷凝器12的顶部与送风机二22相连接;已干燥污泥传动带10的中下部与炉子11的左侧相连接,炉子11的右侧与送风机一21相连接,蒸汽冷凝罐14左侧与泵一16相连接,蒸汽冷凝罐 14顶部与蒸汽发生器 1及阀门二18连接。The bottom of the sludge input funnel 3 is connected to the upper right input port of the sludge transmission belt 4 for adjusting the sludge input amount, and the lower left discharge port of the sludge transmission belt 4 is connected to the oil sludge input port of the sludge crushing and stirring device 5. 5-1 is connected; the oil sludge discharge port one 5-2 of the sludge crushing and stirring device 5 is connected with the oil sludge input port two 6-1 of the first drying device 6, and the oil sludge discharge port of the first drying device 6 is connected The second 6-2 is connected with the sludge input port of the second drying device 7; the upper left side of the medium oil heating device 2 is respectively connected with the oil sludge input port one 5-1, the pump two 17 and the medium oil of the sludge crushing and stirring device 5 The separator 8 is connected, the lower right side of the medium oil heating device 2 is connected with the medium oil input port 6-4 of the first drying device 6; the steam generator 1 is connected with the first drying device 6 and the second drying device 7, Valve one 15 and valve two 18 are installed in the steam generator 1; the oil sludge discharge port two 6-2 of the first drying device 6 is connected with the sludge input port of the second drying device 7. The sludge discharge port is connected with the medium oil separator 8; the lower right side of the medium oil separator 8 is connected with the upper left side of the medium oil evaporator 9, and the lower right side of the medium oil evaporator 9 is connected with the dried
所述蒸汽发生器1用于提供蒸汽以间接方式加热媒介油,并维持在干燥过程中所损失的热量。媒介油加热装置2用于加热媒介油,并向干燥装置提供媒介油。污泥投入漏斗3用于污泥的投入。污泥传动带 4用于调节污泥量并传送污泥。污泥粉碎搅拌装置5用于将污泥及媒介油高速旋转进行搅拌并粉碎。第一干燥装置6用于去除在蒸发污泥中的水分及化学药品时所发生的泡沫,并去除污泥水分的设备。第二干燥装置7用于去除污泥水分,能够将污泥含水率降低到1%以下。第一干燥装置6与第二干燥装置7构造相同。媒介油分离器8用于分离媒介油与污泥,低速旋转将污泥含油率调整到80%以下。媒介油蒸发器9用于将含油率80%的油污泥进行间接加热,将含油率降到10%以下。已干燥污泥传送带10用于排出已干燥污泥,这时将高温的污泥使用冷凝水降到常温后排出。炉子11为去除污泥中的油份提供热量。去除水分冷凝器12用于蒸发媒介油中剩余的水分。离心分离器13用于去除媒介油中残余的污泥。蒸汽冷凝罐14是用于回收换热后的高温水的设备,通过此设备回收的水再次使用于蒸汽锅炉。The steam generator 1 is used to provide steam to indirectly heat the medium oil and maintain the heat lost during the drying process. The medium oil heating device 2 is used to heat the medium oil and provide the medium oil to the drying device. The sludge input funnel 3 is used for sludge input. The sludge conveyor belt 4 is used to adjust the amount of sludge and transfer the sludge. The sludge pulverizing and stirring device 5 is used for stirring and pulverizing the sludge and the medium oil by high-speed rotation. The first drying device 6 is used to remove foam generated when evaporating moisture and chemicals in sludge, and to remove moisture from sludge. The second drying device 7 is used to remove the sludge moisture, and can reduce the sludge moisture content to 1% or less. The first drying device 6 has the same structure as the second drying device 7 . The medium oil separator 8 is used to separate the medium oil and the sludge, and the low-speed rotation adjusts the oil content of the sludge to below 80%. The medium oil evaporator 9 is used to indirectly heat the oil sludge with an oil content of 80% to reduce the oil content to below 10%. The dried
通过污泥投入漏斗3投入有机污泥后,利用污泥投入漏斗底部的传送带4传送到污泥粉碎搅拌装置5中。将投入到污泥粉碎搅拌装置5中的污泥及通过蒸汽加热的媒介油进行搅拌并反复进行粉碎及加热,并使用污泥粉碎搅拌装置5将油污泥粉碎一定程度后,投入到第一干燥装置6中。这时需要补充通过媒介油加热装置2加热的媒介油,来补充因水分蒸发所损失的热量。在第一干燥装置6中加热到170度的油污泥通过第二干燥装置7蒸发污泥中的水分,然后投入到媒介油分离器8,通过媒介油分离器8分离并排出媒介油和污泥。这时排出的污泥的含油率为80%以上,含油率80%以上的污泥通过媒介油蒸发器9降低含油率,通过媒介油蒸发器9将含油率降低到15%以下后排出。媒介油蒸发器9是通过外部热量以间接干燥方式蒸发油份。炉子11是使用煤气或媒介油为媒介油蒸发器9提供热量。已干燥的污泥通过污泥传送带10排出,排出的污泥可以使用吨袋20等进行保管。去除水分冷凝器12是冷凝水蒸气的设备,这时冷凝的水分中会包含一些油份,因此将媒介油和污泥通过污泥离心分离机13进行分离,分离的媒介油再投入到媒介油循环管中,分离的污泥将投入到污泥排放管中。After the organic sludge is input through the sludge input funnel 3, it is transferred to the sludge crushing and stirring device 5 by the conveyor belt 4 at the bottom of the sludge input funnel. The sludge put into the sludge pulverizing and stirring device 5 and the medium oil heated by steam are stirred and pulverized and heated repeatedly, and the oil sludge is pulverized by the sludge pulverizing and stirring device 5 to a certain extent, and then put into the first in drying unit 6. At this time, the medium oil heated by the medium oil heating device 2 needs to be supplemented to supplement the heat lost due to the evaporation of water. The oil sludge heated to 170 degrees in the first drying device 6 evaporates the moisture in the sludge through the second drying device 7, and then is put into the medium oil separator 8, and the medium oil and sewage are separated and discharged by the medium oil separator 8. mud. At this time, the oil content of the discharged sludge is more than 80%, and the sludge with an oil content of more than 80% is discharged through the medium oil evaporator 9 to reduce the oil content, and the medium oil evaporator 9 reduces the oil content to less than 15%. The medium oil evaporator 9 uses external heat to evaporate the oil in an indirect drying manner. The furnace 11 uses gas or medium oil to provide heat for the medium oil evaporator 9 . The dried sludge is discharged through the
投入到第一干燥装置6的有机污泥与高温油进行反应时,通过冷凝剂冷凝的内部水分不会被锁定,因此需要使用第一干燥装置6底部的粉碎机5-8进行粉碎,能够缩短干燥时间。第一干燥装置6搅拌机5-7上部的踏板可将投入的污泥在油中流动到第一干燥装置6底部后,再顺着壁面上升的方式流动,能够加快传热效率。并且通过凝集剂发生的气泡在移动到排放口时接触到空气而被消除。第二干燥装置7与一般的单方向形式的传送带不同,首先是通过内部管道进行一次流动,第二次是通过外部螺旋传送带进行再一次流动,延长了污泥滞留时间,因此可以设计为小型化设备。媒介油分离器8使用的是离心分离器,通过此工程将污泥和油进行分离。媒介油蒸发器9将含油率为65%~80%的污泥通过间接加热的方式蒸发媒介油,将污泥中的含油率降到10%~15%。媒介油蒸发器9设计为多层式传送带,因此可以随意调整干燥污泥用量。When the organic sludge fed into the first drying device 6 reacts with the high-temperature oil, the internal moisture condensed by the condensing agent will not be locked, so it is necessary to use the pulverizers 5-8 at the bottom of the first drying device 6 for pulverization, which can shorten the time. drying time. The pedal on the upper part of the mixer 5-7 of the first drying device 6 can flow the input sludge in the oil to the bottom of the first drying device 6, and then flow along the wall surface, which can speed up the heat transfer efficiency. And the air bubbles generated by the coagulant are eliminated by touching the air when moving to the discharge port. The second drying device 7 is different from the general unidirectional type conveyor belt. First, the first flow is carried out through the inner pipe, and the second time, the second flow is carried out through the external spiral conveyor belt, which prolongs the sludge retention time, so it can be designed to be miniaturized. equipment. The medium oil separator 8 uses a centrifugal separator, and separates sludge and oil through this process. The medium oil evaporator 9 evaporates the medium oil by indirect heating of the sludge with an oil content of 65% to 80%, and reduces the oil content in the sludge to 10% to 15%. The medium oil evaporator 9 is designed as a multi-layer conveyor belt, so the amount of dry sludge can be adjusted at will.
参见图2所示,本实用新型的污泥粉碎搅拌装置5包括油污泥投入口一5-1、油污泥排出口一5-2、蒸汽注入口一5-3、蒸汽注入口二5-4、蒸汽排出口一5-5、蒸汽排出口二5-6、搅拌机5-7、粉碎机5-8、发动机5-9、减速机5-10、旋转轴一5-11、蒸汽夹层一5-12、蒸汽夹层二5-13、维护用残余油污泥排管5-14。Referring to FIG. 2 , the sludge crushing and stirring device 5 of the present invention includes an oil sludge input port 1 5-1, an oil sludge discharge port 1 5-2, a steam injection port 1 5-3, and a steam injection port 2 5 -4, steam outlet 1 5-5, steam outlet 2 5-6, mixer 5-7, pulverizer 5-8, engine 5-9, reducer 5-10, rotating shaft 1 5-11, steam interlayer One 5-12, steam interlayer two 5-13, residual oil sludge drain pipe 5-14 for maintenance.
所述污泥粉碎搅拌装置5的顶部两侧设有油污泥投入口一5-1,上侧设有蒸汽注入口一5-3、蒸汽出入口二5-4,并分别与蒸汽夹层一5-12、蒸汽夹层二5-13连接,污泥粉碎搅拌装置5的底部左侧连接蒸汽排出口一5-5,右侧连接蒸汽排出口二5-6,蒸汽排出口一5-5和蒸汽排出口二5-6之间设有维护用残余油污泥排管5-14;污泥粉碎搅拌装置5顶部安装发动机5-9和减速机5-10带动旋转轴一5-11;污泥粉碎搅拌装置5内部以旋转轴一5-11为中心,下方连接粉碎机5-8,中间连接搅拌机5-7,上方连接油污泥排出口一5-2。The top two sides of the sludge crushing and stirring device 5 are provided with an oil sludge input port 1 5-1, and the upper side is provided with a steam injection port 1 5-3 and a steam inlet and outlet 2 5-4, which are respectively connected with the steam interlayer 1 5. -12. The second steam interlayer 5-13 is connected, the bottom left of the sludge crushing and stirring device 5 is connected to the steam outlet 1 5-5, the right side is connected to the steam outlet 2 5-6, the steam outlet 1 5-5 and the steam outlet There is a residual oil sludge drain pipe 5-14 for maintenance between the discharge ports 2 5-6; an engine 5-9 and a reducer 5-10 are installed on the top of the sludge crushing and stirring device 5 to drive the rotating shaft 1 5-11; The inside of the pulverizing and stirring device 5 is centered on the rotating shaft 1 5-11, the lower part is connected with the pulverizer 5-8, the middle is connected with the mixer 5-7, and the upper part is connected with the oil sludge discharge port 1 5-2.
使用时,搅拌机5-7用于将投入的油污泥从上部强制循环到下部,通过此设备投入的油污泥流到粉碎机5-8方向,媒介油通过外壁蒸汽管进行热交换后向外部排出。粉碎机5-8 用于将经过搅拌机搅拌的油污泥粉碎成一定大小的颗粒。发动机5-9 用于提供动力。减速机5-10用于控制污泥粉碎及流体的流动速度。When in use, the mixer 5-7 is used to forcibly circulate the input oil sludge from the upper part to the lower part, the oil sludge input through this equipment flows to the direction of the pulverizer 5-8, and the medium oil passes through the outer wall steam pipe for heat exchange and then flows to the lower part. External discharge. The pulverizer 5-8 is used to pulverize the oil sludge stirred by the mixer into particles of a certain size. Engines 5-9 are used to provide power. Reducer 5-10 is used to control sludge crushing and fluid flow speed.
所述污泥粉碎搅拌装置5的工作过程是:将含水率80%以上的污泥及媒介油投入到油污泥投入口一5-1,投入的污泥及媒介油通过搅拌机5-7 的离心力向下流动,流动到槽内下部的污泥通过粉碎机5-8进行粉碎,同时通过壁面的蒸汽管道增加温度并顺着壁面向上流动。向上流动的油污泥通过油污泥排出口一5-2排出并流动到第一干燥装置6。这时使用的蒸汽是通过蒸汽注入口一5-3和蒸汽注入口二5-4注入蒸汽并维持200度的温度,热交换后冷凝的冷凝水通过蒸汽排出口一5-5和蒸汽排出口二5-6排出并流动到锅炉再次使用。The working process of the sludge pulverizing and stirring device 5 is as follows: the sludge and medium oil with a moisture content of more than 80% are put into the oil sludge input port-5-1, and the put-in sludge and medium oil are passed through the mixer 5-7. The centrifugal force flows downward, and the sludge flowing to the lower part of the tank is pulverized by the pulverizers 5-8, and at the same time, the temperature is increased through the steam pipe on the wall surface and flows upward along the wall surface. The oil sludge flowing upward is discharged through the oil sludge discharge port one 5 - 2 and flows to the first drying device 6 . The steam used at this time is injected into steam through steam injection port 1 5-3 and steam injection port 2 5-4 and maintains the temperature of 200 degrees, and the condensed water condensed after heat exchange passes through steam outlet 1 5-5 and steam outlet. Two 5-6 discharge and flow to the boiler for reuse.
所述的污泥粉碎搅拌装置5以搅拌机轴为中心,以上下结构设计。上半部的搅拌机5-7可以将污泥向下半部移动,向下部移动的污泥通过底部的粉碎机 5-8粉碎成微细粒子。粉碎成细微粒子的污泥能够容易并充分去除污泥内部水分,将干燥时间降到最低。通过底部粉碎机 5-8粉碎的污泥在通过蒸汽夹层一5-12和蒸汽夹层二5-13急速进行干燥并蒸发内部水分。这时通过凝集剂发生的气泡将移动到排放槽并随之消除。The sludge crushing and stirring device 5 is designed with an upper and lower structure with the mixer shaft as the center. The mixer 5-7 in the upper half can move the sludge to the lower half, and the sludge moved to the lower part is pulverized into fine particles by the pulverizer 5-8 at the bottom. The sludge pulverized into fine particles can easily and fully remove the moisture inside the sludge and minimize the drying time. The sludge pulverized by the bottom pulverizer 5-8 is rapidly dried through the steam interlayer 1 5-12 and the steam interlayer 5-13 and evaporates the internal moisture. At this time, the air bubbles generated by the coagulant will move to the discharge tank and be eliminated.
所述的污泥粉碎搅拌装置5中的蒸汽排出口一5-5和蒸汽排出口二5-6是为了让气泡更加容易消除,底部设计为开放式结构,排放槽内的里面安装了圆形的冲孔板。The steam discharge port 1 5-5 and the steam discharge port 2 5-6 in the sludge crushing and stirring device 5 are designed to make it easier to eliminate air bubbles, the bottom is designed as an open structure, and a circular shape is installed in the discharge tank. perforated plate.
参见图3所示,所述的第一干燥装置6包括油污泥投入口二6-1、油污泥排出口二6-2、水分蒸发排出口6-3、媒介油投入口6-4、第一干燥槽6-5、第二干燥槽6-6、蒸汽夹层三6-7、蒸汽夹层四6-8、旋转轴二6-9,所述第一干燥装置 6的右上侧设有油污泥投入口二6-1,中上侧设有媒介油投入口6-4,左上侧有水分蒸发排出口6-3,左下侧有油污泥排出口二6-2;第一干燥装置6的两侧安装旋转鼓轮的旋转轴二6-9,第一干燥装置6内部的第一干燥槽6-5与第二干燥槽6-6连接,上下外壁内有蒸汽夹层三6-7和蒸汽夹层四6-8。Referring to Figure 3, the first drying device 6 includes an oil sludge input port 2 6-1, an oil sludge discharge port 2 6-2, a water evaporation discharge port 6-3, and a medium oil input port 6-4 , the first drying tank 6-5, the second drying tank 6-6, the steam interlayer three 6-7, the steam interlayer four 6-8, the rotating shaft two 6-9, the upper right side of the first drying device 6 is provided with Oil sludge input port 2 6-1, medium oil input port 6-4 on the upper middle side, water evaporation discharge port 6-3 on the upper left side, and oil sludge discharge port 2 6-2 on the lower left side; the first drying The two sides of the device 6 are equipped with rotating shafts 6-9 of the rotating drum, the first drying tank 6-5 inside the first drying device 6 is connected with the second drying tank 6-6, and there are steam interlayers 6-6 in the upper and lower outer walls. 7 and steam sandwich four 6-8.
水分蒸发排出口6-3用于排出蒸发污泥内部的水分。媒介油投入口6-4用于连续投入高温媒介油,始终维持170度的内部温度。第一干燥槽6-5是双重结构的第一干燥槽,依据外部媒介油维持温度。第二干燥槽6-6与外部蒸汽进行热交换维持温度,蒸汽夹层三6-7和蒸汽夹层四6-8用于供应200度的蒸汽并维持内部温度。The water evaporation discharge port 6-3 is used to discharge the water in the evaporated sludge. The medium oil input port 6-4 is used to continuously input high-temperature medium oil, and maintain the internal temperature of 170 degrees. The first drying tank 6-5 is a double-structured first drying tank, and maintains the temperature according to the external medium oil. The second drying tank 6-6 conducts heat exchange with external steam to maintain the temperature, and the steam interlayer 3 6-7 and the steam interlayer 4 6-8 are used to supply 200 degree steam and maintain the internal temperature.
所述的第一干燥装置6的工作过程是:将污泥粉碎搅拌装置5粉碎的污泥与媒介油通过油污泥投入口二6-1投入并在第一干燥槽6-5中进行一次蒸发,进行一次蒸发后的污泥通过第二干燥槽6-6外部壁面的蒸汽以间接热交换的方式进行二次蒸发。一次和二次的交叉热交换蒸发方式,缩短了设备长度,将安装面积及制作费用降到最低。经过二次热交换蒸发水分的污泥通过油污泥排出口二6-2与媒介油一同排出,排出的油污泥通过媒介油分离器8进行分离。蒸发水分时所需的热量是通过蒸汽夹层三 6-7和蒸汽夹层四 6-8中的200度蒸汽提供。The working process of the first drying device 6 is as follows: the sludge and medium oil pulverized by the sludge pulverizing and stirring device 5 are put into the first drying tank 6-5 through the oil sludge input port 2 6-1 and once in the first drying tank 6-5. Evaporation, the sludge after primary evaporation is subjected to secondary evaporation by means of indirect heat exchange through the steam on the outer wall surface of the second drying tank 6-6. The primary and secondary cross heat exchange evaporation method shortens the length of the equipment and minimizes the installation area and production cost. The sludge evaporated by the secondary heat exchange is discharged together with the medium oil through the oil sludge discharge port 2 6 - 2 , and the discharged oil sludge is separated by the medium oil separator 8 . The heat required for evaporating water is provided by 200-degree steam in steam jacket three 6-7 and steam jacket four 6-8.
所述的第一干燥装置6通过内部管道将滞留时间加快了2倍。通过第一干燥槽6-5的污泥需在油内停留约15分左右的时间,为达到目标时间则需要较大的干燥装置。由此,通过设备的内部管道进行一次流动,再通过传送机以反方向进行二次流动,将停留时间增加了2倍,由此简化了设备结构。The first drying device 6 increases the residence time by a factor of 2 through the internal pipeline. The sludge passing through the first drying tank 6-5 needs to stay in the oil for about 15 minutes, and a larger drying device is required to achieve the target time. As a result, the primary flow is carried out through the internal pipes of the equipment, and the secondary flow is carried out in the opposite direction through the conveyor, which increases the residence time by a factor of two, thereby simplifying the structure of the equipment.
参见图4所示,所述的媒介油蒸发器9包括油污泥投入口三9-1、油污泥排出口三9-2、蒸汽流动通道9-3、油蒸汽排出口9-4、蒸汽注入口三9-5、支柱9-6、螺旋传送器9-7。4, the medium oil evaporator 9 includes an oil sludge input port 9-1, an oil sludge discharge port 9-2, a steam flow channel 9-3, an oil vapor discharge port 9-4, Steam injection port three 9-5, pillar 9-6, screw conveyor 9-7.
所述媒介油蒸发器9的右上侧有油污泥投入口三9-1,左上侧有油蒸汽排出口9-4,左下侧有油污泥排出口三9-2,右下侧有蒸汽注入口三9-5,内部有蒸汽流动通道9-3,最下方连接支撑媒介油蒸发器9的支柱9-6,螺旋传送器9-7的两端安装在媒介油蒸发器9的两侧并由支柱9-6支撑。The medium oil evaporator 9 has an oil sludge input port 9-1 on the upper right side, an oil vapor discharge port 9-4 on the upper left side, an oil sludge discharge port 9-2 on the lower left side, and a steam outlet on the lower right side. The injection port 3 9-5 has a steam flow channel 9-3 inside, and the bottom is connected to the pillar 9-6 supporting the medium oil evaporator 9, and the two ends of the screw conveyor 9-7 are installed on both sides of the medium oil evaporator 9 and supported by pillars 9-6.
所述的媒介油蒸发器9的工作过程是:将第二干燥装置7排出的含油率约为80%的油污泥,通过油污泥投入口三9-1投入并在媒介油蒸发器9 中经过2个小时的时间低速流动,并通过外部蒸汽间接进行蒸发。外部蒸汽是通过煤气炉进行加热提供,并通过设备内部的蒸汽流动通道9-3将热量传到污泥旋转流动的外壁,用于蒸发污泥中的油份。媒介油蒸发器9每层都是独立设计结构,可以根据污泥处理量增加设备。The working process of the medium oil evaporator 9 is as follows: the oil sludge with an oil content of about 80% discharged from the second drying device 7 is put into the medium oil evaporator 9 through the oil sludge input port 3 9-1. It flows at low speed over a period of 2 hours and evaporates indirectly by external steam. The external steam is heated and provided by a gas furnace, and the heat is transferred to the outer wall of the rotary flow of the sludge through the steam flow channel 9-3 inside the equipment to evaporate the oil in the sludge. Each layer of the medium oil evaporator 9 is an independent design structure, and the equipment can be added according to the sludge treatment capacity.
所述的媒介油蒸发器 9将含油率80%的油污泥进行间接加热,将含油率降到10%以下。并在结构上将螺旋传送器进行多层设计,可以依据污泥处理量可随意增加。The medium oil evaporator 9 indirectly heats the oil sludge with an oil content of 80% to reduce the oil content to below 10%. And the screw conveyor is designed with multiple layers in structure, which can be arbitrarily increased according to the sludge treatment capacity.
以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡对本实用新型所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred examples of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made to the present utility model shall be included within the protection scope of the present utility model.
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