CN211178301U - A fast strip spring height measuring device - Google Patents
A fast strip spring height measuring device Download PDFInfo
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- CN211178301U CN211178301U CN201922378130.XU CN201922378130U CN211178301U CN 211178301 U CN211178301 U CN 211178301U CN 201922378130 U CN201922378130 U CN 201922378130U CN 211178301 U CN211178301 U CN 211178301U
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Abstract
Description
技术领域technical field
本新型属于测量装置,具体涉及一种快速条带弹簧高度测量装置。The new model belongs to a measuring device, in particular to a fast strip spring height measuring device.
背景技术Background technique
在核燃料元件生产中,作为重要部件的格架中的弹簧高度必须严格的控制,才能保证格架在反应堆中的正常运行。目前我们采用的是单一弹簧高度的人工观察读数方法,一根条带上的每个弹簧都需分步测量,检验人员使用不直观,对产品质量的追溯非常困难,测量效率低。In the production of nuclear fuel elements, the height of the springs in the grid, which is an important component, must be strictly controlled to ensure the normal operation of the grid in the reactor. At present, we use the manual observation and reading method of a single spring height. Each spring on a strip needs to be measured step by step, which is not intuitive for inspectors to use, and it is very difficult to trace the product quality and the measurement efficiency is low.
实用新型内容Utility model content
本新型针对现有技术的缺陷,提供一种快速条带弹簧高度测量装置。Aiming at the defects of the prior art, the present invention provides a fast strip spring height measuring device.
本新型是这样实现的:一种快速条带弹簧高度测量装置,包括底板,在底板上设置活动前测量板和固定后测量板,活动前测量板和固定后测量板之间为带有弹簧的被测试条带放置的位置,在被测试弹簧高度的位置设置若干个电感测头,该电感测头用于测量匹配位置弹簧的高度,并输出。The new model is realized as follows: a fast strip spring height measuring device, including a base plate, a movable front measuring plate and a fixed rear measuring plate are arranged on the base plate, and a spring-loaded measuring plate is arranged between the movable front measuring plate and the fixed rear measuring plate. At the position where the tested strip is placed, several inductive probes are set at the height of the tested spring, and the inductive probes are used to measure the height of the matching position spring and output.
如上所述的一种快速条带弹簧高度测量装置,其中,在底板上设置定位调整块,该定位调整块用于对被测试条带定位和紧固。In the device for measuring the height of a rapid strip spring as described above, a positioning adjustment block is provided on the bottom plate, and the positioning adjustment block is used to position and fasten the strip to be tested.
如上所述的一种快速条带弹簧高度测量装置,其中,所述的活动前测量板位置可以移动,在底板上设置轴承,轴承上设置偏心轮组件,偏心轮组件的端部设置在活动前测量板后方,转动的偏心轮组件可以带动活动前测量板前后移动。A fast strip spring height measuring device as described above, wherein, the position of the measuring plate before the activity can be moved, a bearing is arranged on the bottom plate, an eccentric wheel assembly is arranged on the bearing, and the end of the eccentric wheel assembly is arranged before the activity. Behind the measuring plate, the rotating eccentric wheel assembly can drive the movable front measuring plate to move back and forth.
如上所述的一种快速条带弹簧高度测量装置,其中,在底板上设置导轨组件,所述的活动前测量板沿导轨组件前后移动。In the device for measuring the height of a rapid strip spring as described above, a guide rail assembly is arranged on the bottom plate, and the movable front measuring plate moves back and forth along the guide rail assembly.
如上所述的一种快速条带弹簧高度测量装置,其中,在底板上设置信号线压板,用于对信号线固定。In the above-mentioned fast strip spring height measuring device, a signal wire pressing plate is arranged on the bottom plate for fixing the signal wire.
如上所述的一种快速条带弹簧高度测量装置,其中,所述电感测头共34个。In the above-mentioned fast strip spring height measuring device, there are 34 electric measuring heads in total.
如上所述的一种快速条带弹簧高度测量装置,其中,所述电感测头探测到信号传输给外部电脑,由外部电脑进行数据处理。In the above-mentioned fast strip spring height measuring device, the signal detected by the electric measuring head is transmitted to an external computer, and the data is processed by the external computer.
本新型的效果是:随着核电的发展,格架的需求量越来越大,格架的品种也越来越多,原有的测量技术已不能满足需要,一种快速条带弹簧高度测量装置可以用于生产线上快速检测条带弹簧高度,直观地显示弹簧高度的实际状况,方便工人快速、具有针对性地对其产品进行调整返修,计算机自动显示弹簧高度的测量值并判断合格与否,极大提高了工人的生产效率和产品质量判断的直观性。The effect of the new type is: with the development of nuclear power, the demand for grids is increasing, and the variety of grids is also increasing, and the original measurement technology can no longer meet the needs. A fast strip spring height measurement The device can be used to quickly detect the height of the strip spring on the production line, and visually display the actual status of the spring height, which is convenient for workers to adjust and repair their products quickly and in a targeted manner. The computer automatically displays the measured value of the spring height and judges whether it is qualified or not. , which greatly improves the production efficiency of workers and the intuitiveness of product quality judgment.
该装置可一次同时测量最多34只弹簧高度的新型测量仪器。在该装置上,通过更换不同的定位调整块,实现多种类型条带高度的测量。This device is a new type of measuring instrument that can measure the height of up to 34 springs at one time. On this device, the height measurement of various types of strips can be realized by changing different positioning adjustment blocks.
附图说明Description of drawings
图1本申请测量装置的侧面结构示意图;Fig. 1 is the side structure schematic diagram of the measuring device of the present application;
图2是图1的左视图;Fig. 2 is the left side view of Fig. 1;
图3是图1的俯视图。FIG. 3 is a plan view of FIG. 1 .
图中:1、底板 2、轴承 3、偏心轮组件、4、连接板 5、活动前测量板 6、固定后测量板 7、定位调整块 8、导轨组件 9、电感测头 10、法兰式柱塞 11、法兰式柱塞 12、信号线压板 13、信号线压板。In the figure: 1.
具体实施方式Detailed ways
本申请是一种快速条带弹簧高度测量装置。如图1所示,定位调整块可根据条带的尺寸定做,并有定位、限位作用。定位块通过螺栓固定在底座上,更换方便。条带垂直放在定位块上,可使条带下表面定位在同一水平线,从而保证弹簧的最高点在同一水平线。针对不同类型条带制作匹配的定位块,可实现不同类型条带的定位。The present application is a rapid strip spring height measurement device. As shown in Figure 1, the positioning adjustment block can be customized according to the size of the strip, and has the function of positioning and limiting. The positioning block is fixed on the base by bolts, and the replacement is convenient. The strip is placed vertically on the positioning block, so that the lower surface of the strip can be positioned on the same horizontal line, so as to ensure that the highest point of the spring is on the same horizontal line. Making matching positioning blocks for different types of strips can realize the positioning of different types of strips.
首先活动前测量板5退后,根据条带类型选择校准校准块,操作者将校准块正确放入定位调整块上,进行装置的对零。转动偏心组件 3,使活动前测量板压紧条带并紧贴在固定后测量板上。此时平面测头压紧在校准块上,电感测头9开始工作,电脑计数清零。计算机将按选择要求,自动采集34只位移传感器的数据并处理。设备校准操作完毕,活动前测量板5退回到起始位置。偏心组件方便操作者上下料,对工件起到均匀夹持作用。压紧法兰式柱塞10、11,保证活动前测量板5、固定后测量板6与被测条带压紧,压紧力由压紧法兰式柱塞10、11提供。First, the
操作人员按方向放入被测条带,转动偏心轮并锁紧被测条带,34 只传感器沿弹簧高度方向发生位移,电脑将记录所有位移值。计算机自动测量最多34只条带上弹簧的高度值,并自动判断被测条带上弹簧高度是否合格。采用不同颜色显示被测弹簧的状态,数据采集完后保存,取出被测条带,则该条带完成测量。该装置单片条带测量时间约3秒钟,测量效率大大提高。经检测,测量头的接触力值约0.25N,相对百分表测量法,接触力值大大减小,弹簧表面没有损伤,测量状态更接近工件的真实状态。The operator puts the tested strip in the direction, turns the eccentric wheel and locks the tested strip, 34 sensors are displaced along the spring height direction, and the computer will record all the displacement values. The computer automatically measures the height of the springs on up to 34 strips, and automatically judges whether the height of the springs on the tested strips is qualified. The state of the tested spring is displayed in different colors. After the data is collected, it is saved and the measured strip is taken out, and the measurement of the strip is completed. The measurement time of a single strip of the device is about 3 seconds, and the measurement efficiency is greatly improved. After testing, the contact force value of the measuring head is about 0.25N. Compared with the dial indicator measurement method, the contact force value is greatly reduced, the spring surface is not damaged, and the measurement state is closer to the real state of the workpiece.
测量软件系统可编制不同类型条带的测量程序,实现测量结果的可视化、存储和统计分析。软件界面可实时显示:传感器的当前实测值、上下公差并以不同颜色(其中绿色代表合格,黄色代表接近极限,红色代表不合格)的条状图显示是否超差,方便指导操作人员调整弹簧组装点焊位置,如图2所示。测量工艺流程图如图3所示。The measurement software system can compile measurement programs for different types of strips, and realize the visualization, storage and statistical analysis of measurement results. The software interface can display in real time: the current measured value of the sensor, the upper and lower tolerances, and bar graphs with different colors (green means qualified, yellow means close to the limit, and red means unqualified) to show whether it is out of tolerance, which is convenient for the operator to adjust the spring assembly The spot welding position is shown in Figure 2. The measurement process flow chart is shown in Figure 3.
综上,本发明能有效检测条带弹簧高度并自动储存测量结果。本发明具有条带弹簧高度检测精度高图视化、效率高、自动化程度高等优点。In conclusion, the present invention can effectively detect the height of the strip spring and automatically store the measurement results. The invention has the advantages of high graphic visualization, high efficiency and high degree of automation for the height detection of the strip spring.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113048870A (en) * | 2019-12-26 | 2021-06-29 | 中核建中核燃料元件有限公司 | Quick height measuring device for strip spring |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113048870A (en) * | 2019-12-26 | 2021-06-29 | 中核建中核燃料元件有限公司 | Quick height measuring device for strip spring |
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