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CN211158839U - Belt type filter press - Google Patents

Belt type filter press Download PDF

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Publication number
CN211158839U
CN211158839U CN201921889387.5U CN201921889387U CN211158839U CN 211158839 U CN211158839 U CN 211158839U CN 201921889387 U CN201921889387 U CN 201921889387U CN 211158839 U CN211158839 U CN 211158839U
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filter
belt
frame
filter belt
cleaning
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Chinese (zh)
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孙存亮
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Shanghai Zhongrui Environmental Protection Equipment Co ltd
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Shanghai Zhongrui Environmental Protection Equipment Co ltd
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Abstract

本实用新型公开了一种带式压滤机,涉及压滤机技术领域。机架的内部设置有直径由大到小顺序排列的辊筒,辊筒之间穿插有上下滤带,所述滤带呈环装,所述机架的顶部固定安装有调速电机,所述滤带与调速电机的输出端传动连接,所述机架上固定安装有调节滤带张力大小的滤带调整装置,所述机架上还设置有重力去水装置和楔形区脱水装置,所述机架上并位于滤带的上方设置有滤带清洗装置。此带式压滤机依靠滚筒之间的相互挤压使泥水分离。可调节刮板,通过弹簧来调节刮板预紧力。在正常的对泥土进行压滤的过程中通过滤带的转动来去除滚筒上的杂物,从而达到清洗的功能,无需人工清理,清理过程简单方便,工作的同时进行清理,节省时间。

Figure 201921889387

The utility model discloses a belt filter press, which relates to the technical field of filter presses. The inside of the frame is provided with rollers with diameters from large to small, upper and lower filter belts are interspersed between the rollers, and the filter belts are arranged in a ring. The filter belt is connected to the output end of the speed regulating motor in a driving connection. A filter belt adjusting device for adjusting the tension of the filter belt is fixedly installed on the frame. A filter belt cleaning device is arranged on the frame and above the filter belt. This belt filter press separates the mud and water by the mutual extrusion between the drums. Adjustable scraper, the preload of the scraper is adjusted by the spring. In the normal process of pressure filtration of the soil, the sundries on the drum are removed by the rotation of the filter belt, so as to achieve the function of cleaning, without manual cleaning, the cleaning process is simple and convenient, and the cleaning is performed at the same time, saving time.

Figure 201921889387

Description

一种带式压滤机A belt filter press

技术领域technical field

本实用新型涉及压滤机技术领域,具体为一种带式压滤机。The utility model relates to the technical field of filter presses, in particular to a belt filter press.

背景技术Background technique

传统的带式压滤机的工作原理为将浓缩的污泥与一定浓度的絮凝剂在静、动态混合器中充分混合以后,污泥中的微小固体颗粒聚凝成体积较大的絮状团块,同时分离出自由水,絮凝后的污泥被输送到浓缩重力脱水的滤带上,在重力的作用下自由水被分离,形成不流动状态的污泥,然后夹持在上下两条网带之间,经过楔形预压区、低压区和高压区由小到大的挤压力、剪切力作用下,逐步挤压污泥,以达到最大程度的泥、水分离,最后形成滤饼排出。在带式压滤机由于操作使用不当,容易造成滤带清洗不彻底滤带上的杂质残留多,降低了滤带的再次滤除效率,清洗不彻底的滤带会严重堵塞,并影响污水处理设备的使用。The working principle of the traditional belt filter press is that after the concentrated sludge is fully mixed with a certain concentration of flocculant in a static and dynamic mixer, the tiny solid particles in the sludge are aggregated into larger flocculent clusters. At the same time, the free water is separated, and the flocculated sludge is transported to the filter belt for concentrating gravity dewatering. Between the belts, through the wedge-shaped pre-compression zone, the low-pressure zone and the high-pressure zone, the sludge is gradually squeezed under the action of the extrusion force and shear force from small to large, so as to achieve maximum separation of mud and water, and finally form a filter cake discharge. Due to the improper operation and use of the belt filter press, it is easy to cause the filter belt to be cleaned and the impurities on the filter belt remain too much, which reduces the re-filtration efficiency of the filter belt. The incompletely cleaned filter belt will be seriously blocked and affect sewage treatment. use of equipment.

实用新型内容Utility model content

针对现有技术的不足,本实用新型提供了一种带式压滤机,可以解决现有带式压滤机在使用的过程中存在的清洗不彻底的情况。In view of the deficiencies of the prior art, the utility model provides a belt filter press, which can solve the problem of incomplete cleaning during the use of the existing belt filter press.

为实现以上目的,本实用新型通过以下技术方案予以实现:一种带式压滤机,主要由驱动装置,机架,压榨辊,上滤带,下滤带,滤带张紧装置,滤带清洗装置等组成。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a belt filter press, which mainly consists of a driving device, a frame, a press roll, an upper filter belt, a lower filter belt, a filter belt tensioning device, a filter belt Cleaning equipment, etc.

其中:机架的内部设置有直径由大到小顺序排列的辊筒,辊筒之间穿插有上下滤带,所述滤带呈环装,所述机架的顶部固定安装有调速电机,所述滤带与调速电机的输出端传动连接,所述机架上固定安装有调节滤带张力大小的滤带调整装置,所述机架上还设置有重力去水装置和楔形区脱水装置,所述机架上并位于滤带的上方设置有滤带清洗装置,所述机架的内部固定安装有与滤带接触的刮板。Among them, rollers with diameters from large to small are arranged inside the frame, upper and lower filter belts are interspersed between the rollers, the filter belts are installed in a ring, and a speed regulating motor is fixedly installed on the top of the frame. The filter belt is connected to the output end of the speed-regulating motor in a driving connection. A filter belt adjusting device for adjusting the tension of the filter belt is fixedly installed on the frame. The frame is also provided with a gravity dewatering device and a wedge-shaped area dewatering device. A filter belt cleaning device is arranged on the frame and located above the filter belt, and a scraper in contact with the filter belt is fixedly installed inside the frame.

优选的,所述重力去水装置主要由重力区托架和料槽组成。Preferably, the gravity dewatering device is mainly composed of a gravity zone bracket and a material trough.

优选的,所述滤带清洗装置有两根分别设置机架内腔的上方和下方。Preferably, there are two filter belt cleaning devices respectively arranged above and below the inner cavity of the frame.

优选的,所述刮板与机架之间设置有弹簧。Preferably, a spring is arranged between the scraper and the frame.

本实用新型提供了一种带式压滤机。具备以下有益效果:The utility model provides a belt filter press. Has the following beneficial effects:

(1)、此带式压滤机依靠滚筒之间的相互挤压使泥水分离。可调节刮板,通过弹簧来调节刮板预紧力。在正常的对泥土进行压滤的过程中通过滤带的转动来去除滚筒上的杂物,从而达到清洗的功能,无需人工清理,清理过程简单方便,工作的同时进行清理,节省时间。(1) This belt filter press separates the mud and water by the mutual extrusion between the drums. Adjustable scraper, the preload of the scraper is adjusted by the spring. In the normal process of pressure filtration of soil, the sundries on the drum are removed by the rotation of the filter belt, so as to achieve the function of cleaning, without manual cleaning, the cleaning process is simple and convenient, and the cleaning is performed at the same time, saving time.

附图说明Description of drawings

图1为本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图中:1机架、2辊筒、3滤带、4重力去水装置、5楔形区脱水装置、6 调速电机、7滤带调整装置、8滤带清洗装置、9刮板、10弹簧。In the picture: 1 frame, 2 rollers, 3 filter belts, 4 gravity dewatering devices, 5 wedge-shaped area dehydration devices, 6 speed regulating motors, 7 filter belt adjustment devices, 8 filter belt cleaning devices, 9 scrapers, 10 springs .

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.

所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Examples of such embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present invention, but should not be construed as a limitation of the present invention.

请参阅图1,本实用新型提供一种技术方案:一种带式压滤机,包括机架 1,所述机架1的内部设置有直径由大到小顺序排列的辊筒2,辊筒2之间穿插有上下滤带3,所述滤带3呈环装,所述机架1的顶部固定安装有调速电机 6,所述滤带3与调速电机6的输出端传动连接,所述机架1上固定安装有调节滤带3张力大小的滤带调整装置7,所述机架1上还设置有重力去水装置4 和楔形区脱水装置5,所述机架1上并位于滤带3的上方设置有滤带清洗装置 8,滤带清洗装置8有两根分别设置机架1内腔的上方和下方。所述机架1的内部固定安装有与滤带3接触的刮板9。刮板9与机架1之间设置有弹簧10。Please refer to FIG. 1, the utility model provides a technical solution: a belt filter press, including a frame 1, and the inside of the frame 1 is provided with rollers 2 arranged in order of diameter from large to small. There are upper and lower filter belts 3 interspersed between 2, and the filter belts 3 are arranged in a ring. The top of the frame 1 is fixedly installed with a speed regulating motor 6, and the filter belt 3 is connected with the output end of the speed regulating motor 6 in a driving connection. A filter belt adjusting device 7 for adjusting the tension of the filter belt 3 is fixedly installed on the frame 1, and a gravity dewatering device 4 and a wedge-shaped area dewatering device 5 are also arranged on the frame 1. A filter belt cleaning device 8 is arranged above the filter belt 3 , and two filter belt cleaning devices 8 are respectively arranged above and below the inner cavity of the frame 1 . The inside of the frame 1 is fixedly installed with a scraper 9 in contact with the filter belt 3 . A spring 10 is provided between the scraper 9 and the frame 1 .

其中:机架1是主要用来支撑及固定压榨辊系及其它各部件。Among them: the frame 1 is mainly used to support and fix the press roll system and other components.

机架1的内部设置有直径由大到小顺序排列的辊筒2。污泥被上、下滤带夹持,依次经过压榨辊时,在滤带张力作用下形成一由小到大的压力梯度,使污泥在脱水过程中所受的压榨力不断增高,污泥中水份逐渐脱除。The inside of the frame 1 is provided with rollers 2 arranged in order of diameter from large to small. When the sludge is clamped by the upper and lower filter belts and passes through the press rollers in turn, a pressure gradient from small to large is formed under the action of the tension of the filter belt, so that the pressing force of the sludge during the dewatering process is continuously increased, and the sludge The water is gradually removed.

重力去水装置4主要由重力区托架41、料槽42组成。絮凝后的物料在重力区脱去大量水份,流动性变差,为以后的挤压脱水创造条件。The gravity dewatering device 4 is mainly composed of a gravity zone bracket 41 and a material trough 42 . The flocculated material loses a lot of water in the gravity zone, and the fluidity becomes poor, creating conditions for subsequent extrusion dehydration.

楔形区脱水装置5是由上下滤带所形成的楔形区对所夹持物料施加挤压力,进行预压脱水,以满足压榨脱水段对物料含液量及流动性的要求。The wedge-shaped area dehydration device 5 is formed by the upper and lower filter belts to apply a squeezing force to the clamped material to perform pre-pressure dehydration to meet the requirements of the pressing and dehydrating section on the liquid content and fluidity of the material.

滤带3是带式压榨过滤机的主要组成部分,污泥的固相与液相的分离过程均以上、下滤带为过滤介质,在上、下滤带张紧力作用下绕过压榨辊而获得去除物料水分所需压榨力。The filter belt 3 is the main component of the belt press filter. In the separation process of the solid phase and the liquid phase of the sludge, the upper and lower filter belts are the filter media, which bypass the press roll under the tension of the upper and lower filter belts. To obtain the pressing force required to remove the moisture of the material.

滤带清洗装置8由喷淋器、清洗水接液盒和清洗罩等组成。当滤带行走时,连续经过清洗装置,受喷淋器喷出的压力水冲击,残留在滤带上的物料在压力水作用下与滤带脱离,使滤带再生,为下一个脱水过程做准备。The filter belt cleaning device 8 is composed of a sprayer, a cleaning water contact box and a cleaning cover. When the filter belt travels, it continuously passes through the cleaning device and is impacted by the pressure water sprayed by the sprayer. The material remaining on the filter belt is separated from the filter belt under the action of the pressure water, so that the filter belt is regenerated and prepared for the next dehydration process. Prepare.

滤带调整装置7由气缸、张紧轮及同步机构组成,其作用是将滤带张紧,并为压榨脱水的压榨力的生产提供必要的张力条件,其张力大小的调节可通过调节气压系统的张紧缸的气压来实现。The filter belt adjustment device 7 is composed of a cylinder, a tensioner and a synchronizing mechanism. Its function is to tension the filter belt and provide the necessary tension conditions for the production of the pressing force of the pressing and dehydration. The adjustment of the tension can be adjusted by adjusting the air pressure system. The air pressure of the tension cylinder is realized.

带式压榨过滤机脱水过程可分为预处理、重力脱水、楔形区预压脱水及压榨脱水四个重要阶段。The dehydration process of the belt press filter can be divided into four important stages: pretreatment, gravity dehydration, pre-pressing dehydration in wedge-shaped area and pressing dehydration.

1、预处理阶段,原始料浆的含固量一般很低,必须利用重力沉降或其他方式提高料浆浓度,以降低处理成本。常用的预处理方式是:将浓缩后的污泥与高分子絮凝剂混合,物料在絮凝剂作用下,微细颗粒凝聚团状,并初步沉淀,这是污泥上机脱水的准备条件。1. In the pretreatment stage, the solid content of the original slurry is generally very low, and the slurry concentration must be increased by gravity sedimentation or other methods to reduce the treatment cost. The commonly used pretreatment method is: mixing the concentrated sludge with a polymer flocculant, under the action of the flocculant, the fine particles aggregate into a mass and preliminarily settle, which is the preparatory condition for the dewatering of the sludge on the machine.

2、重力脱水阶段,将絮凝预处理后的污泥加到滤带上,在重力的作用下,絮团之外的自由水便穿过滤带滤出,降低了污泥的含水量。2. In the gravity dewatering stage, the sludge after flocculation pretreatment is added to the filter belt. Under the action of gravity, the free water outside the flocculation will be filtered out through the filter belt, reducing the water content of the sludge.

3、楔形预压脱水阶段,污泥在重力脱水后开始进入楔形压榨区段,滤带间隙逐渐缩小,开始对污泥施加挤压和剪切作用,使污泥再次脱水。经过此阶段后污泥流动性几乎完全丧失,从而保证了在正常情况下污泥在压榨脱水段不会被挤出。3. In the wedge-shaped pre-pressing dehydration stage, the sludge begins to enter the wedge-shaped pressing section after gravity dehydration, the gap between the filter belts gradually shrinks, and the sludge begins to be squeezed and sheared to dehydrate the sludge again. After this stage, the fluidity of the sludge is almost completely lost, thus ensuring that the sludge will not be squeezed out in the pressing and dewatering section under normal circumstances.

4、压榨脱水阶段,污泥经过精心设计的压榨辊系的反复挤压与剪切作用,脱去大量毛细作用水,使污泥水分逐渐减少,形成污泥滤饼,在重选滤带分开处,滤饼被卸料刮刀刮下,卸料后滤布经清洗进入下一下循环。4. In the pressing and dewatering stage, the sludge is repeatedly squeezed and sheared by a well-designed press roller system to remove a large amount of capillary water, so that the sludge moisture is gradually reduced, forming a sludge filter cake, which is separated in the re-selection filter belt. At this point, the filter cake is scraped off by the discharge scraper, and after discharge, the filter cloth is cleaned and entered into the next cycle.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (4)

1. A belt filter press, comprising a frame (1), characterized in that: the inside of frame (1) is provided with roller (2) that the diameter was arranged by big-end to little order, and it has upper and lower filter belt (3) to alternate between roller (2), filter belt (3) are the ring dress, the top fixed mounting of frame (1) has buncher (6), filter belt (3) are connected with the output transmission of buncher (6), fixed mounting has filter belt adjusting device (7) of adjusting filter belt (3) tension size on frame (1), still be provided with gravity dewatering device (4) and wedge district dewatering device (5) on frame (1), the top that is located filter belt (3) on frame (1) is provided with filter belt cleaning device (8), the inside fixed mounting of frame (1) has scraper blade (9) with filter belt (3) contact.
2. The belt filter press of claim 1, wherein: the gravity dewatering device (4) mainly comprises a gravity area bracket (41) and a trough (42).
3. The belt filter press of claim 1, wherein: the filter belt cleaning device (8) is provided with two filter belts which are respectively arranged above and below the inner cavity of the frame (1).
4. The belt filter press of claim 1, wherein: and a spring (10) is arranged between the scraper (9) and the frame (1).
CN201921889387.5U 2019-11-05 2019-11-05 Belt type filter press Expired - Fee Related CN211158839U (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111998619A (en) * 2020-08-31 2020-11-27 中国矿业大学 Coal slime drying treatment device
CN114455796A (en) * 2021-12-30 2022-05-10 山东创新华一环境工程有限公司 Coal slime dehydration process
CN114522464A (en) * 2022-03-15 2022-05-24 中国水电基础局有限公司 Mud-water separation system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111998619A (en) * 2020-08-31 2020-11-27 中国矿业大学 Coal slime drying treatment device
CN111998619B (en) * 2020-08-31 2021-11-16 中国矿业大学 Coal slime drying treatment device
CN114455796A (en) * 2021-12-30 2022-05-10 山东创新华一环境工程有限公司 Coal slime dehydration process
CN114522464A (en) * 2022-03-15 2022-05-24 中国水电基础局有限公司 Mud-water separation system

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