CN211107405U - Multifunctional overhead working truck for railway electrification construction - Google Patents
Multifunctional overhead working truck for railway electrification construction Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及铁路施工领域,尤其涉及一种铁路电气化施工多功能高空作业车。The utility model relates to the field of railway construction, in particular to a multifunctional aerial work vehicle for railway electrification construction.
背景技术Background technique
自2004年国务院批准实施《中长期铁路网规划》以来,我国铁路实现了快速发展。到2020年,一批重大标志性项目建成投产,铁路网规模达到15万公里,其中高速铁路3万公里,覆盖80%以上的大城市。到2025 年,铁路网规模达到17.5万公里左右,其中高速铁路3.8万公里左右。展望到2030年,基本实现内外互联互通、区际多路畅通、省会高铁连通、地市快速通达、县域基本覆盖的局面。城市轨道交通建设方面,到2016 年底我国运营轨道交通的城市达到26个,运行总里程3748.67公里。Since the State Council approved the implementation of the "Medium and Long-Term Railway Network Planning" in 2004, my country's railways have achieved rapid development. By 2020, a number of major landmark projects will be completed and put into operation, and the scale of the railway network will reach 150,000 kilometers, including 30,000 kilometers of high-speed railways, covering more than 80% of large cities. By 2025, the scale of the railway network will reach about 175,000 kilometers, including about 38,000 kilometers of high-speed railways. Looking forward to 2030, we will basically realize the situation of internal and external interconnection, smooth inter-regional multi-way, high-speed rail connection of provincial capitals, rapid access to cities and counties, and basic coverage of counties. In terms of urban rail transit construction, by the end of 2016, there were 26 cities operating rail transit in my country, with a total operating mileage of 3,748.67 kilometers.
当前铁路接触网检修作业主要依赖于传统的人力推车,安全性、机动性差,作业效率低,显然已经无法满足高速发展的铁路建设需求。At present, the maintenance of railway catenary mainly relies on traditional manpower carts, which have poor safety, mobility, and low operation efficiency. Obviously, it cannot meet the needs of high-speed railway construction.
实用新型内容Utility model content
本实用新型的目的在于针对上述现有技术的不足,提供了一种铁路电气化施工多功能高空作业车,可以铁路和公路两种模式自力推进,且缩短铁路接触网新建及运维检修工期。The purpose of the utility model is to provide a multi-functional aerial work vehicle for railway electrification construction in view of the above-mentioned shortcomings of the prior art, which can be self-propelled in two modes of railway and road, and shorten the construction period of railway catenary construction and operation and maintenance.
为实现上述目的,本实用新型采用了如下技术方案:To achieve the above object, the utility model adopts the following technical solutions:
本实用新型提供了一种铁路电气化施工多功能高空作业车,包括车架,所述车架包括底架;The utility model provides a multifunctional aerial work vehicle for railway electrification construction, which comprises a vehicle frame, and the vehicle frame comprises a bottom frame;
所述底架包括第一纵梁和第一横梁,所述第一纵梁和所述第一横梁均有两根,两根所述第一纵梁间隔设置,两根所述第一横梁间隔且横跨的与两根所述第一纵梁相连接;两根所述第一横梁上均设有支座,两个所述支座的两侧均连接有第二横梁;The underframe includes a first longitudinal beam and a first transverse beam, both of the first longitudinal beam and the first transverse beam, the two first longitudinal beams are arranged at intervals, and the two first transverse beams are spaced apart And the cross is connected with the two first longitudinal beams; the two first transverse beams are both provided with supports, and both sides of the two supports are connected with second transverse beams;
底架的中部设有牵引轮,所述底架的前部和后部均设有轨道轮,所述底架的前端和后端均设有支架,所述支架上设有走行轮;The middle part of the bottom frame is provided with a traction wheel, the front part and the rear part of the bottom frame are provided with track wheels, the front end and the rear end of the bottom frame are provided with brackets, and the brackets are provided with running wheels;
所述牵引轮通过轮轴铰链与第一液压缸的一端相连接,所述第一液压缸的另一端与所述第二横梁上的第一铰链相连接,所述第一液压缸在电磁球阀的控制下实现所述牵引轮的升降;The traction wheel is connected with one end of the first hydraulic cylinder through the axle hinge, and the other end of the first hydraulic cylinder is connected with the first hinge on the second beam, and the first hydraulic cylinder is in the electromagnetic ball valve. The lifting and lowering of the traction wheel is realized under control;
所述支架的中部设有支撑板,所述支撑板与第二液压缸的一端相连接,所述第二液压缸的另一端与所述走行轮的支撑臂相连接,所述第二液压缸在电磁球阀的控制下实现所述走行轮的升降。The middle part of the bracket is provided with a support plate, the support plate is connected with one end of the second hydraulic cylinder, the other end of the second hydraulic cylinder is connected with the support arm of the running wheel, the second hydraulic cylinder The lifting and lowering of the running wheel is realized under the control of the electromagnetic ball valve.
进一步,两个所述支座上设有旋转支点,两个所述旋转支点分别与基座的两端活动相连接,所述基座与所述支座同侧的两端均设有第二铰链,所述支座的两侧均设有第三铰链,所述第二铰链与第三液压缸的一端相连接,所述第三液压缸的另一端与所述第三铰链相连接;所述第三液压缸由齿轮泵控制,从而实现所述基座的调平。Further, the two supports are provided with rotating fulcrums, and the two rotating fulcrums are respectively movably connected with both ends of the base, and both ends of the base and the support on the same side are provided with second A hinge, both sides of the support are provided with a third hinge, the second hinge is connected with one end of the third hydraulic cylinder, and the other end of the third hydraulic cylinder is connected with the third hinge; The third hydraulic cylinder is controlled by a gear pump, thereby realizing the leveling of the base.
进一步,所述基座与所述底架相离的一面设有剪叉式升降台,所述剪叉式升降台设置在所述基座的一侧,所述剪叉式升降台的一侧安装有接地受电弓,所述基座的一角设有桅柱式升降作业斗;Further, a scissor lift table is provided on the side away from the base frame, the scissor lift table is arranged on one side of the base, and one side of the scissor lift table is A grounded pantograph is installed, and a mast-type lifting bucket is arranged at one corner of the base;
所述剪叉式升降台包括升降架,所述升降架的一侧与所述基座相连接,所述升降架的另一侧与台架相连接;所述升降架由剪叉升降缸驱动。The scissor lift table includes a lift frame, one side of the lift frame is connected with the base, and the other side of the lift frame is connected with the platform; the lift frame is driven by a scissor lift cylinder .
进一步,所述接地受电弓包括受电弓,所述受电弓的一端与所述剪叉式升降台相连接,所述受电弓的另一端与弹簧的一端相连接,所述弹簧的另一端与网线接触杆相连接;所述受电弓由空压机控升降。Further, the grounded pantograph includes a pantograph, one end of the pantograph is connected to the scissor lift platform, the other end of the pantograph is connected to one end of a spring, and the The other end is connected with the network cable contact rod; the pantograph is controlled up and down by the air compressor.
进一步,所述桅柱式升降作业斗包括作业斗升降装置,所述作业斗升降装置与桅柱升降装置和底盘回转顺次相连接,所述底盘回转装置与所述基座安装相连接;所述作业斗升降装置和所述桅柱升降装置由电磁换向阀控制升降动作,所述底盘回转通过电磁换向阀控制左右回转。Further, the mast-type lifting bucket includes a bucket lifting device, the bucket lifting device is sequentially connected with the mast lifting device and the chassis rotation, and the chassis rotation device is installed and connected with the base; The lifting action of the bucket lifting device and the mast lifting device is controlled by an electromagnetic reversing valve, and the rotation of the chassis is controlled by an electromagnetic reversing valve to rotate left and right.
进一步,每根所述第一纵梁上设有四个第四铰链,每个所述牵引轮的两侧均设有一个所述第四铰链,每两个所述第四铰链之间安装有板簧,每个所述板簧均安装在所述牵引轮的上方。Further, each of the first longitudinal beams is provided with four fourth hinges, the two sides of each of the traction wheels are provided with a fourth hinge, and a fourth hinge is installed between each two of the fourth hinges. leaf springs, each of which is mounted above the traction wheel.
进一步,所述底架的一端设有牵引头,所述牵引头与牵引车相连接。Further, one end of the bottom frame is provided with a traction head, and the traction head is connected with the tractor.
进一步,四个所述轨道轮分别通过四个第一轮边液压马达直接驱动,同侧所述第一轮边液压马达串联,两侧所述第一轮边液压马达并联;所述第一轮边液压马达通过一联比例多路阀来控制;Further, the four rail wheels are directly driven by the four first wheel side hydraulic motors, the first wheel side hydraulic motors on the same side are connected in series, and the first wheel side hydraulic motors on both sides are connected in parallel; the first wheel side hydraulic motors are connected in parallel; The side hydraulic motor is controlled by a proportional multi-way valve;
四个所述走行轮分别通过四个第二轮边液压马达直接驱动,同侧所述第二轮边液压马达并联,两侧所述第二轮边液压马达的转向及转速通过两联比例多路阀分别控制。The four running wheels are directly driven by the four second wheel hydraulic motors respectively, the second wheel hydraulic motors on the same side are connected in parallel, and the steering and rotational speed of the second wheel hydraulic motors on both sides are proportional to the two connections. The valves are controlled separately.
进一步,所述基座上设有角度传感器,所述角度传感器测量所述基座的超高倾斜度,并将信号传送给车辆控制器做PID运行,通过比例阀来调节所述第三液压缸,从而实现所述基座的自动调平。Further, an angle sensor is provided on the base, and the angle sensor measures the ultra-high inclination of the base, and transmits the signal to the vehicle controller for PID operation, and adjusts the third hydraulic cylinder through a proportional valve , so as to realize the automatic leveling of the base.
进一步,所述第一轮边液压马达的驱动扭矩为:174.4Nm,所述第一轮边液压马达的马达供油流量为106.6L/min;Further, the driving torque of the first wheel side hydraulic motor is: 174.4Nm, and the motor oil supply flow of the first wheel side hydraulic motor is 106.6L/min;
所述第二轮边液压马达的驱动扭矩为:3451Nm,所述第二轮边液压马达的马达供油流量为103.2L/min。The driving torque of the second wheel side hydraulic motor is: 3451Nm, and the motor oil supply flow of the second wheel side hydraulic motor is 103.2L/min.
本实用新型的有益效果为:铁路电气化施工多功能高空作业平台配有剪叉式升降平台和桅柱式升降作业斗,可用于全天候(白天及黑夜)安全地进行接触网检修作业。可以铁路和公路两种模式自力推进,保持了车辆最大的灵活性。当需要远距离运输时,可以进行拖车牵引,满足快速机动性要求。高度灵活的无线电系统控制器,控制车辆上下线路,简便实用。该作业平台是一种工作到达范围广泛的接触网检修车,专门用于检修接触网线,承力索,支撑臂及悬臂。两人用剪叉式升降台用于检修接触网线和承力索,可旋转的桅柱式升降作业斗用于到达边缘区域检修接触网线附件,包括支撑臂及悬臂等。此外还可以对接触网线进行测量;The beneficial effects of the utility model are as follows: the multifunctional aerial work platform for railway electrification construction is equipped with a scissor type lifting platform and a mast type lifting operation bucket, which can be used for all-weather (day and night) safe catenary maintenance operations. It can be self-propelled in both rail and road modes, maintaining the maximum flexibility of the vehicle. When long-distance transportation is required, trailer towing can be carried out to meet the requirements of rapid mobility. The highly flexible radio system controller controls the upper and lower lines of the vehicle, which is simple and practical. The work platform is a catenary maintenance vehicle with a wide range of work, which is specially used for the maintenance of catenary wires, load-bearing cables, support arms and cantilevers. The two-person scissor lift table is used for maintenance of catenary cables and bearing cables, and the rotatable mast-type lifting bucket is used to reach the edge area for maintenance of catenary cable accessories, including support arms and cantilevers. In addition, the catenary wire can be measured;
整车具有三种工作模式,可满足公路快速机动牵引、上下轨道线路走行及轨道线路作业三种工况需求。牵引轮、走行轮通过液压缸控制收放,可以实现三种工作模式的切换。基座具有倾斜自动调平及调平锁定功能,最大可实现水平超高(1435mm轨距)185mm的基座调平,确保高空作业安全性和舒适性。基座装有角度传感器,可将基座调至与车架平行,在牵引模式及走行模式下,基座自动调平功能关闭,通过该角度传感器将基座调至与车架平行,并通过机械限位,可将基座固定,防止基座在牵引及走行模式下左右晃动。桅柱式升降作业斗可以进行0~180°旋转和升降,剪叉式升降平台可垂直升降。两者布置于基座上方两侧,中间留有过道,作业人员从车尾爬梯登上基座,由基座过道进入升降设备进行作业。车尾中部搭载接地受电弓,防止作业人员触电,由空压机控制升降,可进行接触网线导高和拉出值的测量。The whole vehicle has three working modes, which can meet the requirements of three working conditions: highway fast motor traction, upper and lower track line running, and track line operation. The traction sheave and the traveling sheave are controlled and retracted by the hydraulic cylinder, which can realize the switching of three working modes. The base has tilting automatic leveling and leveling locking functions, which can achieve the maximum leveling of the base with a super high level (1435mm gauge) of 185mm, ensuring the safety and comfort of aerial work. The base is equipped with an angle sensor, which can be adjusted to be parallel to the frame. In the traction mode and the walking mode, the automatic leveling function of the base is turned off, and the base is adjusted to be parallel to the frame through the angle sensor. The mechanical limit can fix the base to prevent the base from shaking left and right in the traction and walking mode. The mast-type lifting bucket can be rotated and lifted 0-180°, and the scissor-type lifting platform can be lifted vertically. The two are arranged on both sides above the base, with an aisle in the middle. The operator climbs the ladder from the rear of the vehicle to board the base, and enters the lifting equipment from the base aisle for operation. A grounded pantograph is installed in the middle of the rear of the car to prevent electric shocks for operators. The lift is controlled by the air compressor, and the lead height and pull-out value of the catenary cable can be measured.
整车采用康明斯QSF2.8T3NA46(自然吸气)柴油发动机,带动可变流量泵和齿轮泵,作为液压动力源。轨道轮和走行轮由轮边液压马达驱动,轨道轮液压马达自带行车及驻车制动器,走行轮液压马达自带驻车制动器。整车为无动力牵引,板簧悬挂减震,牵引制动采用惯性液压制动,制动平稳,灵敏度高。The vehicle adopts Cummins QSF2.8T3NA46 (naturally aspirated) diesel engine, which drives the variable flow pump and gear pump as the hydraulic power source. The rail wheel and the running wheel are driven by the wheel side hydraulic motor. The rail wheel hydraulic motor has its own running and parking brakes, and the running wheel hydraulic motor has its own parking brake. The whole vehicle is unpowered traction, the leaf spring is suspended for shock absorption, and the traction braking adopts inertia hydraulic braking, which has stable braking and high sensitivity.
附图说明Description of drawings
图1为本实用新型一种铁路电气化施工多功能高空作业车的结构示意图;1 is a schematic structural diagram of a multi-functional aerial work vehicle for railway electrification construction of the present utility model;
图2为车架的结构示意图;Fig. 2 is the structural representation of the frame;
图3为基座调平受力分析结构示意图;Figure 3 is a schematic diagram of the structure of the base leveling force analysis;
图4为接地受电弓的结构示意图;Figure 4 is a schematic diagram of the structure of the grounded pantograph;
图5为走行泵源部分原理示意图;Figure 5 is a schematic diagram of the principle of the running pump source part;
图6为轨道轮走行部分原理示意图;Fig. 6 is the principle schematic diagram of the running part of the track wheel;
图7为走行轮走行部分原理示意图;Fig. 7 is a schematic diagram of the running part of the running wheel;
图8基座工作部分油源原理示意图。Figure 8 Schematic diagram of the oil source principle of the working part of the base.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,下面结合附图,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
如图1和图2所示,一种铁路电气化施工多功能高空作业车,包括车架1,所述车架1包括底架2;As shown in FIG. 1 and FIG. 2 , a multifunctional aerial work vehicle for railway electrification construction includes a frame 1, and the frame 1 includes a
所述底架2包括第一纵梁201和第一横梁206,所述第一纵梁201和所述第一横梁206均有两根,两根所述第一纵梁201间隔设置,两根所述第一横梁206间隔且横跨的与两根所述第一纵梁201相连接;两根所述第一横梁206上均设有支座207,两个所述支座207的两侧均连接有第二横梁208;The
底架2的中部设有牵引轮202,所述底架2的前部和后部均设有轨道轮203,所述底架2的前端和后端均设有支架205,所述支架205上设有走行轮209;The middle part of the
所述牵引轮202通过轮轴铰链与第一液压缸501的一端相连接,所述第一液压缸501的另一端与所述第二横梁208上的第一铰链301相连接,所述第一液压缸501在电磁球阀的控制下实现所述牵引轮202的升降;The
所述支架205的中部设有支撑板2010,所述支撑板2010与第二液压缸502的一端相连接,所述第二液压缸502的另一端与所述走行轮209的支撑臂2011相连接,所述第二液压缸502在电磁球阀的控制下实现所述走行轮209的升降。A
两个所述支座207上设有旋转支点2012,两个所述旋转支点2012分别与基座6的两端活动相连接,所述基座6与所述支座207同侧的两端均设有第二铰链302,所述支座207的两侧均设有第三铰链303,所述第二铰链302与第三液压缸503的一端相连接,所述第三液压缸503的另一端与所述第三铰链303相连接;所述第三液压缸503由齿轮泵控制,从而实现所述基座6的调平。The two
所述基座6与所述底架2相离的一面设有剪叉式升降台7,所述剪叉式升降台7设置在所述基座6的一侧,所述剪叉式升降台7的一侧安装有接地受电弓8,所述基座6的一角设有桅柱式升降作业斗9;The side of the
所述剪叉式升降台7包括升降架701,所述升降架701的一侧与所述基座6相连接,所述升降架701的另一侧与台架702相连接;所述升降架 701由剪叉升降缸驱动。The scissor lift table 7 includes a
如图4所示,所述接地受电弓8包括受电弓801,所述受电弓801的一端与所述剪叉式升降台7相连接,所述受电弓801的另一端与弹簧803 的一端相连接,所述弹簧803的另一端与网线接触杆802相连接;所述受电弓801由空压机控升降。As shown in FIG. 4 , the grounded
其中,车尾中部搭载接地受电弓,可进行接触网线导高和拉出值的测量。由空压机控制受电弓升降,离轨道面升降高度满足接触网作业要求 (4.1m~6.5m)。受电弓顶段带有弹簧,接触网线高度波动时可确保受电弓与其始终接触。Among them, a grounded pantograph is installed in the middle of the rear of the car, which can measure the conductance and pull-out value of the catenary cable. The pantograph is controlled by the air compressor to lift, and the lifting height from the track surface meets the requirements of the catenary operation (4.1m ~ 6.5m). The top section of the pantograph has a spring, which ensures that the pantograph is always in contact with the catenary wire when the height fluctuates.
所述桅柱式升降作业斗9包括作业斗升降装置901,所述作业斗升降装置901与桅柱升降装置902和底盘回转903顺次相连接,所述底盘回转装置903与所述基座6安装相连接;所述作业斗升降装置901和所述桅柱升降装置902由电磁换向阀控制升降动作,所述底盘回转通过电磁换向阀控制左右回转。The mast-
每根所述第一纵梁201上设有四个第四铰链304,每个所述牵引轮202 的两侧均设有一个所述第四铰链304,每两个所述第四铰链304之间安装有板簧2013,每个所述板簧2013均安装在所述牵引轮202的上方。Each of the first
所述底架2的一端设有牵引头308,所述牵引头308与牵引车相连接。One end of the
其中,惯性液压制动系统工作原理是利用牵引车制动时产生的推力,通过惯性取力装置驱动液压制动系统的制动主泵,使主泵内制动液在一定的压力下进入制动分泵,通过分泵产生压力推动制动蹄张开,而以其摩擦片压紧制动鼓内圆面,实现制动,驻车制动的结构原理是以驻车制动操作机构作为制动力的输入,液压原理与惯性制动一致。应急制动的原理是通过保险钢丝绳与牵引车相连,当发生脱钩情况,主车带动保险钢丝绳形成制动力的输入,液压原理与惯性制动一致。Among them, the working principle of the inertial hydraulic braking system is to use the thrust generated by the braking of the tractor to drive the brake main pump of the hydraulic braking system through the inertial power take-off device, so that the brake fluid in the main pump enters the brake system under a certain pressure. The dynamic wheel cylinder generates pressure through the wheel cylinder to push the brake shoes to open, and presses the inner circular surface of the brake drum with its friction plate to realize braking. The structure principle of the parking brake is based on the parking brake operating mechanism. The input of braking force, the hydraulic principle is consistent with inertia braking. The principle of emergency braking is to connect with the tractor through the insurance wire rope. When the decoupling occurs, the main vehicle drives the insurance wire rope to form the input of braking force. The hydraulic principle is consistent with the inertia braking.
三种制动均通过调节臂托架拉动连杆机构带动液压器件实现液压制动,三种制动方式统一成一体,又相对独立。The three brakes are all driven by the adjusting arm bracket to pull the link mechanism to drive the hydraulic device to achieve hydraulic braking. The three braking methods are unified and relatively independent.
当牵引车倒车(低速)时,由于惯性取力装置上设计的弹簧有一定初压力,此时倒车力远小于牵引车制动时挂车惯性作用在惯性取力装置上的制动力,从而实现顺利倒车。When the tractor is reversing (low speed), because the spring designed on the inertial power take-off device has a certain initial pressure, the reversing force at this time is much smaller than the braking force of the trailer inertia acting on the inertial power take-off device when the tractor is braking, so as to achieve smooth operation. Back up.
四个所述轨道轮203分别通过四个第一轮边液压马达直接驱动,同侧所述第一轮边液压马达串联,两侧所述第一轮边液压马达并联;所述第一轮边液压马达通过一联比例多路阀来控制;The four
四个所述走行轮209分别通过四个第二轮边液压马达直接驱动,同侧所述第二轮边液压马达并联,两侧所述第二轮边液压马达的转向及转速通过两联比例多路阀分别控制。The four running
如图5~7所示,主泵B02为开式负载敏感泵,通过调节主阀芯开度,来提供相应流量给走行系统,该泵可根据走行系统所需的最高压力-流量来自动调节主泵的排量;As shown in Figures 5 to 7, the main pump B02 is an open load-sensitive pump. By adjusting the opening of the main spool, the corresponding flow is provided to the running system. The pump can be automatically adjusted according to the highest pressure-flow required by the running system. The displacement of the main pump;
走行控制阀B08为三联电比例负载敏感阀,该阀可独立控制多个执行机构并相互独立的以不同速度和压力工作,其中一联用于控制轨道轮走行方向及速度,一联用于控制左侧走行轮走行方向及速度,一联用于控制右侧走行轮走行方向及速度。The travel control valve B08 is a triple electric proportional load-sensing valve, which can control multiple actuators independently and work at different speeds and pressures independently of each other. One of them is used to control the running direction and speed of the track wheel, and the other is used to control The running direction and speed of the left running wheel are used to control the running direction and speed of the right running wheel.
手动球阀B12为走行轮拖行控制阀,当车辆出现故障时,在走行轮模式下打开手动球阀可进行拖行,拖行速度不可超过走行轮行驶速度。The manual ball valve B12 is the towing control valve of the running wheel. When the vehicle fails, open the manual ball valve in the running wheel mode to carry out towing, and the towing speed cannot exceed the running speed of the running wheel.
电磁球阀B15为轨道轮走行控制阀,当车辆系统制动时,马达两端通过走行控制阀联通,来实现车辆制动状态下的滑行已实现位置精确控制。同时车辆在不工作状态下能够被拖行,拖行速度不可超过轨道轮行驶速度。The electromagnetic ball valve B15 is the track wheel travel control valve. When the vehicle system is braked, the two ends of the motor are connected through the travel control valve to realize the precise position control of the vehicle sliding under the braking state. At the same time, the vehicle can be towed in a non-working state, and the towing speed cannot exceed the running speed of the track wheels.
液压马达B16和B17为轨道轮走行马达,其中B16液压马达不带驻车制动和行车制动,B17液压马达带驻车制动和行车制动。轨道轮走行部分采用4个轮边马达直接驱动4个轨道轮,液压马达采用同侧液压马达串联,两侧液压马达并联布置的驱动方案。Hydraulic motors B16 and B17 are track wheel running motors, among which the B16 hydraulic motor does not have a parking brake and a service brake, and the B17 hydraulic motor has a parking brake and a service brake. The running part of the track wheel adopts 4 wheel side motors to directly drive the 4 track wheels, and the hydraulic motor adopts the drive scheme of the hydraulic motor on the same side in series and the hydraulic motors on both sides in parallel.
液压马达B19和B20为走行轮走行马达,其中B19液压马达带驻车制动,B20液压马达不带驻车制动。走行轮走行部分同样采用4个轮边马达直接驱动4个走行轮,走行液压马达布置方案为同侧液压马达并联,采用两联比例多路阀分别控制两侧马达转向及转速,通过两个比例多路阀控制两侧马达不同的转速来实现车辆滑移转向。Hydraulic motors B19 and B20 are traveling wheels traveling motors, among which the B19 hydraulic motor has a parking brake, and the B20 hydraulic motor does not have a parking brake. The traveling part of the traveling wheel also uses 4 wheel motors to directly drive the 4 traveling wheels. The traveling hydraulic motor is arranged in parallel with the hydraulic motors on the same side. Two proportional multi-way valves are used to control the steering and speed of the motors on both sides respectively. The multi-way valve controls the different speeds of the motors on both sides to realize the vehicle slip steering.
当轨道不平整导致四轮不同时着地的情况下,至少有三个轮子与轨道保持接触,由于作业平台采用同侧马达串联的结构,串联的前后马达转速保持一致,从而保证了两侧马达的转速基本一致,故采用该马达布置方式的情况下,不用考虑车辆轮子悬空的情况。When the track is uneven and the four wheels do not touch the ground at the same time, at least three wheels are kept in contact with the track. Since the work platform adopts the structure of the motors on the same side in series, the speed of the front and rear motors in the series remains the same, thus ensuring the speed of the motors on both sides. It is basically the same, so in the case of using this motor arrangement, it is not necessary to consider the situation of the vehicle wheels hanging in the air.
车辆在走行轮走行模式作业时难免会遇到转弯时候受场地限制的情况,通过多路阀控制两侧车轮相反方向旋转,从而实现不同变径的转向甚至原地转向。When the vehicle is operating in the running mode of the running wheel, it will inevitably encounter the situation that the turning is restricted by the site. The multi-way valve controls the wheels on both sides to rotate in opposite directions, so as to realize the steering of different diameters and even the in-situ steering.
所述基座6上设有角度传感器,所述角度传感器测量所述基座6的超高倾斜度,并将信号传送给车辆控制器做PID运行,通过比例阀来调节所述第三液压缸503,从而实现所述基座6的自动调平。The
如图3和8所示,其中,基座平台作业部分采用的是一台齿轮泵C02 来给整个基座调平及作业部分供油,齿轮泵出口接一个10L的蓄能器C07 及一个卸荷溢流阀C04,当作业回路油压达到设定值时通过蓄能器保压,齿轮泵通过卸荷溢流阀进行卸荷,减少系统的功率损耗和发热量。As shown in Figures 3 and 8, the working part of the base platform uses a gear pump C02 to supply oil to the entire base leveling and working part. The outlet of the gear pump is connected to a 10L accumulator C07 and a discharger. Load relief valve C04, when the oil pressure of the working circuit reaches the set value, the pressure is maintained by the accumulator, and the gear pump is unloaded through the unload relief valve to reduce the power loss and heat generation of the system.
同时并联一个手动泵C11和一个电动泵C09作为应急油源,当车辆出现故障平台作业齿轮泵无法提供油源时,可通过车辆蓄电池驱动电动泵或手动操作手动泵给作业回路供油,以便进行作业平台的应急下降和驻车制动的应急释放,从而使车辆处于可拖行状态。At the same time, a manual pump C11 and an electric pump C09 are connected in parallel as the emergency oil source. When the vehicle fails to provide the oil source, the electric pump can be driven by the vehicle battery or the manual pump can be manually operated to supply oil to the working circuit. Emergency lowering of the work platform and emergency release of the parking brake so that the vehicle is towable.
所述第一轮边液压马达的驱动扭矩为:174.4Nm,所述第一轮边液压马达的马达供油流量为106.6L/min。The driving torque of the first wheel side hydraulic motor is 174.4Nm, and the motor oil supply flow of the first wheel side hydraulic motor is 106.6L/min.
轨道轮走行马达为四轮独立驱动,故轨道轮走行马达数量n_g为4台。由于采用轮边马达直接驱动车轮方式,车辆轨道行驶最大速度v_g为 20Km/h,轨道轮直接D_g为0.36m,故轨道轮最大旋转速度n_g为 294.8Rpm。参考车辆重量M为6t,故单台走行马达承受的径向载荷为 14.7kN,考虑到车辆偏载及冲击,动载荷系数取1.5,故每个轮子的径向载荷为22.05kN。The track wheel travel motor is driven independently by four wheels, so the number of track wheel travel motors n_g is 4 sets. Because the wheel-side motor is used to directly drive the wheels, the maximum speed v_g of the vehicle track is 20Km/h, and the direct D_g of the track wheel is 0.36m, so the maximum rotation speed of the track wheel n_g is 294.8Rpm. The reference vehicle weight M is 6t, so the radial load of a single travel motor is 14.7kN. Considering the eccentric load and impact of the vehicle, the dynamic load factor is taken as 1.5, so the radial load of each wheel is 22.05kN.
轨道轮行驶时需求的最大驱动力为3.876kN,单台马达的需求驱动力 F_g为0.969kN,故计算单台马达的驱动扭矩Tm_g为:The maximum driving force required by the rail wheel when running is 3.876kN, and the required driving force F_g of a single motor is 0.969kN, so the calculation of the driving torque Tm_g of a single motor is:
Tm_g=F_g*D_g/2=174.4NmTm_g=F_g*D_g/2=174.4Nm
根据马达的径向载荷和马达扭矩,第一轮边液压马达的马达排量q_g 为172ml/r。According to the radial load of the motor and the motor torque, the motor displacement q_g of the first wheel side hydraulic motor is 172ml/r.
马达的总效率ηm为90%,故计算马达工作压差ΔP_g为:The total efficiency ηm of the motor is 90%, so the calculated working pressure difference ΔP_g of the motor is:
ΔP_g=20*Tm_g*π/q_g/ηm=70.8BarΔP_g=20*Tm_g*π/q_g/ηm=70.8Bar
马达容积效率ηv为0.95,计算单台马达最大工作流量Qm_g为:The motor volumetric efficiency ηv is 0.95, and the maximum working flow Qm_g of a single motor is calculated as:
Qm_g=q_g*n_g/1000/ηv=53.3L/minQm_g=q_g*n_g/1000/ηv=53.3L/min
由于四台走行马达采用同侧串联,两侧并联方式布置,故四台走行马达需求的供油压力为P_g=2*ΔP_g+10=151.6Bar,马达需求的供油流量为 Q_g=2*Qm_g=106.6L/min。Since the four traveling motors are arranged in series on the same side and parallel on both sides, the oil supply pressure required by the four traveling motors is P_g=2*ΔP_g+10=151.6Bar, and the oil supply flow required by the motors is Q_g=2*Qm_g =106.6L/min.
所述第二轮边液压马达的驱动扭矩为:3451Nm,所述第二轮边液压马达的马达供油流量为103.2L/min。The driving torque of the second wheel side hydraulic motor is: 3451Nm, and the motor oil supply flow of the second wheel side hydraulic motor is 103.2L/min.
走行轮走行马达为四轮独立驱动,故走行轮走行马达数量n_g为4台。由于采用轮边马达直接驱动车轮方式,车辆轨道行驶最大速度v_j为 2.5Km/h,走行轮直径D_j为0.68m,故走行轮最大旋转速度n_j为19.5Rpm。参考车辆重量M为6t,故单台走行马达承受的径向载荷为14.7kN,考虑到车辆偏载及冲击,动载荷系数取1.5,故每个轮子的径向载荷为22.05kN。The traveling wheel traveling motor is independently driven by four wheels, so the number n_g of traveling wheel traveling motor is 4 sets. Since the wheel-side motor is used to directly drive the wheels, the maximum speed v_j of the vehicle track is 2.5Km/h, and the diameter D_j of the running wheel is 0.68m, so the maximum rotation speed of the running wheel n_j is 19.5Rpm. The reference vehicle weight M is 6t, so the radial load on a single travel motor is 14.7kN. Considering the eccentric load and impact of the vehicle, the dynamic load factor is taken as 1.5, so the radial load of each wheel is 22.05kN.
走行轮行驶时需求的最大驱动力为40.6kN,单台马达的需求驱动力 F_j为10.15kN,故计算单台马达的驱动扭矩Tm_j为:The maximum driving force required by the running wheels is 40.6kN, and the required driving force F_j of a single motor is 10.15kN, so the calculation of the driving torque Tm_j of a single motor is:
Tm_j=F_j*D_j/2=3451NmTm_j=F_j*D_j/2=3451Nm
马达的总效率ηm为90%,故计算马达工作压差ΔP_j为:The total efficiency ηm of the motor is 90%, so the calculated working pressure difference ΔP_j of the motor is:
ΔP_j=20*Tm_j*π/q_j/ηm=191.4BarΔP_j=20*Tm_j*π/q_j/ηm=191.4Bar
马达容积效率ηv为0.95,计算单台马达最大工作流量Qm_j为:The motor volumetric efficiency ηv is 0.95, and the maximum working flow Qm_j of a single motor is calculated as:
Qm_j=q_j*n_j/1000/ηv=25.8L/minQm_j=q_j*n_j/1000/ηv=25.8L/min
由于四台走行马达采用同侧并联,两侧分别用两个多路阀控制,故四台走行马达需求的供油压力为P_j=ΔP_j+10=201.4Bar,马达需求的供油流量为Q_j=2*Qm_j=103.2L/min。Since the four traveling motors are connected in parallel on the same side, and the two sides are controlled by two multi-way valves, the oil supply pressure required by the four traveling motors is P_j=ΔP_j+10=201.4Bar, and the oil supply flow required by the motors is Q_j= 2*Qm_j=103.2L/min.
一种铁路电气化施工多功能高空作业车的工作模式为:A working mode of a multifunctional aerial work vehicle for railway electrification construction is:
1)牵引模式1) Traction mode
当需要公路远距离运输时,该作业平台可以通过牵引车进行整车牵引,满足公路牵行驶要求。牵引行驶模式下,液压缸作用于轮轴铰链,将牵引轮放下触地,走行轮呈收起状态。牵引轮采用板簧悬挂,满足车辆公路行驶减震要求;When long-distance transportation by road is required, the work platform can be towed by the tractor to meet the requirements of road towing. In the traction driving mode, the hydraulic cylinder acts on the axle hinge to lower the traction wheel and touch the ground, and the running wheel is in a retracted state. The traction wheel adopts leaf spring suspension to meet the shock absorption requirements of the vehicle on the road;
2)走行模式2) Travel mode
当该作业平台到达指定地点需上轨道时,将牵引模式切换成走行模式。走行轮在液压缸作用下放下触地,并将整车顶起,然后牵引轮收起。四个走行轮由四个轮边液压马达驱动,可以实现横向上下轨道要求。走行轮支架上带有限位孔,可以插入限位杆。当前方走行轮跨过第二根轨道时,后方限位杆刚好与第一根轨道接触实现限位,从而可以实现轨道轮与轨道的准确对中。When the work platform reaches the designated place and needs to get on the track, switch the traction mode to the running mode. Under the action of the hydraulic cylinder, the running wheel is lowered to touch the ground, the whole vehicle is jacked up, and then the traction wheel is retracted. The four running wheels are driven by four wheel-side hydraulic motors, which can meet the requirements of horizontal up and down tracks. There is a limit hole on the travel wheel bracket, and the limit rod can be inserted. When the front running wheel crosses the second track, the rear limit rod just contacts the first track to realize the limit, so that the accurate centering of the track wheel and the track can be realized.
3)轨道模式3) Orbit Mode
当作业平台轨道轮对中轨道后,走行轮慢慢收起,整车慢慢降低,在确保轨道轮和轨道对中接触后,走行轮完全收起。四个轨道轮由四个轮边液压马达驱动,满足轨道60‰坡度动力要求。When the track wheels of the work platform are centered on the track, the traveling wheels are slowly retracted, and the whole vehicle is slowly lowered. After ensuring that the track wheels are in contact with the track, the traveling wheels are completely retracted. The four track wheels are driven by four wheel-side hydraulic motors to meet the power requirements of the track gradient of 60‰.
以上所述实施例仅表达了本实用新型的实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent the embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the present invention. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for this utility model shall be subject to the appended claims.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115123336A (en) * | 2022-07-18 | 2022-09-30 | 郑州铁路职业技术学院 | Urban rail corrugation fault detection device |
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2019
- 2019-03-26 CN CN201920390071.5U patent/CN211107405U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115123336A (en) * | 2022-07-18 | 2022-09-30 | 郑州铁路职业技术学院 | Urban rail corrugation fault detection device |
| CN115123336B (en) * | 2022-07-18 | 2023-04-25 | 郑州铁路职业技术学院 | An urban rail rail wave grinding fault detection device |
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