CN211106827U - A lightweight European-style semi-trailer air suspension system - Google Patents
A lightweight European-style semi-trailer air suspension system Download PDFInfo
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Abstract
本实用新型属于车辆悬架技术领域,公开了一种轻量化欧式半挂车空气悬架系统,该悬架系统包括导向臂支架总成、导向臂销轴、导向臂总成、减振器、U型螺栓、车桥上托座总成、车桥下托座、U形螺栓螺母和承载气囊总成组成,导向臂支架总成固定连接在车架上,车桥上托座总成、车桥下托座固定连接在车桥上;导向臂总成的前端通过自带的橡胶衬套、分别导向臂销轴与所述导向臂支架总成铰接,导向臂总成的中部经U型螺栓、车桥上托座和车桥下托座配合固定在车桥上,导向臂总成的后端与所述空气弹簧总成的底部联接;本实用新型能够有效吸收车辆行驶时所产生的震动,保护运输物品,特别适用于危化品运输及冷链运输车辆;且采用拓扑优化设计方法重量更轻。
The utility model belongs to the technical field of vehicle suspension, and discloses a lightweight European-style semi-trailer air suspension system. The suspension system comprises a guide arm bracket assembly, a guide arm pin shaft, a guide arm assembly, a shock absorber, a U Type bolt, axle upper bracket assembly, axle lower bracket, U-shaped bolt nut and load-bearing airbag assembly, the guide arm bracket assembly is fixedly connected to the frame, the axle upper bracket assembly, the axle The lower bracket is fixedly connected to the axle; the front end of the guide arm assembly is hinged with the guide arm bracket assembly through its own rubber bushing and the guide arm pin shaft respectively, and the middle part of the guide arm assembly is connected by the U-bolt, The upper bracket of the vehicle axle and the lower bracket of the vehicle axle are matched and fixed on the vehicle axle, and the rear end of the guide arm assembly is connected with the bottom of the air spring assembly; the utility model can effectively absorb the vibration generated when the vehicle is running, Protect the transported items, especially suitable for hazardous chemicals transport and cold chain transport vehicles; and adopt topology optimization design method for lighter weight.
Description
技术领域technical field
本实用新型涉及车辆悬架技术领域,具体涉及一种轻量化欧式半挂车空气悬架系统。The utility model relates to the technical field of vehicle suspension, in particular to an air suspension system of a lightweight European-style semi-trailer.
背景技术Background technique
钢板弹簧平衡悬架是重型卡车上一种常见的悬架形式,国内现有半挂车超过90%以上悬架结构采用串联式钢板弹簧平衡悬架,该悬架结构主要由钢板弹簧、钢板弹簧支架、连杆、U形螺栓等零件组成。Leaf spring balance suspension is a common form of suspension on heavy trucks. More than 90% of the existing semi-trailers in China use tandem leaf spring balance suspension. The suspension structure is mainly composed of leaf springs and leaf spring brackets. , connecting rod, U-bolt and other parts.
申请号为201120345651.6的一种汽车用三联桥空气弹簧钢板弹簧平衡悬架,包括:第一悬架、第二悬架和第三悬架,所述第一悬架包括第一钢板弹簧、第一空气弹簧;所述第二悬架包括第二钢板弹簧、第二空气弹簧;所述第三悬架包括第三钢板弹簧、第三空气弹簧;所述汽车包括第一驱动桥、第二驱动桥和第三驱动桥;其还包括第一钢板弹簧支座、悬架中间支座、第三钢板弹簧支座、前悬架杠杆臂、中悬架杠杆臂、后悬架杠杆臂、中悬架推力杠杆、后悬架推力杠杆、第一悬架后支座、第二悬架后支座;所述第一钢板弹簧的第一端通过销轴与所述第一钢板弹簧支座底部连接,所述第一钢板弹簧的第二端通过螺栓与所述第一空气弹簧的底部连接,使得所述第一钢板弹簧支座、第一空气弹簧支撑于所述第一钢板弹簧上;所述第二钢板弹簧的第一端通过销轴与所述悬架中间支座底部连接,所述第二钢板弹簧的第二端通过螺栓与第二空气弹簧的底部连接,使得所述悬架中间支座、第二空气弹簧支撑于所述第二钢板弹簧上;所述第三钢板弹簧的第一端通过销轴与所述第三钢板弹簧支座底部连接,所述第三钢板弹簧的第二端通过螺栓与第三空气弹簧的底部连接,使得所述第三钢板弹簧支座、第三空气弹簧支撑于所述第三钢板弹簧上;所述第一钢板弹簧支座、悬架中间支座、第三钢板弹簧支座、第一悬架后支座、第二悬架后支座分别通过螺栓与车架连接;所述前悬架杠杆臂的第一端通过螺栓或销轴与第一空气弹簧的顶部连接,所述前悬架杠杆臂的中部通过螺栓或销轴与所述悬架中间支座的上部连接,所述前悬架杠杆臂的第二端通过螺栓或销轴与所述中悬架推力杠杆的第一端连接,所述中悬架推力杠杆的第二端具有第一结合孔和第二结合孔,所述第二结合孔与所述第一结合孔具有一定间隔且位于所述第一结合孔的外侧,所述第一结合孔通过螺栓或销轴与所述中悬架杠杆臂的第一端连接,所述第二结合孔通过螺栓或销轴与所述后悬架推力杠杆的第一端连接,所述中悬架杠杆臂的中部通过螺栓或销轴与所述第一悬架后支座连接,所述中悬架杠杆臂的第二端通过螺栓或销轴与所述第二空气弹簧的顶部连接,所述后悬架推力杠杆的第二端通过螺栓或销轴与所述后悬架杠杆臂的第一端连接,所述后悬架杠杆臂的中部通过螺栓或销轴与所述第二悬架后支座连接,所述后悬架杠杆臂的第二端通过螺栓或销轴与所述第三空气弹簧的顶部连接。Application No. 201120345651.6 A triple-axle air spring leaf spring balance suspension for automobiles, comprising: a first suspension, a second suspension and a third suspension, the first suspension includes a first leaf spring, a first air spring; the second suspension includes a second leaf spring and a second air spring; the third suspension includes a third leaf spring and a third air spring; the automobile includes a first drive axle and a second drive axle and the third drive axle; it also includes a first leaf spring support, a suspension intermediate support, a third leaf spring support, a front suspension lever arm, a middle suspension lever arm, a rear suspension lever arm, a middle suspension a thrust lever, a rear suspension thrust lever, a first suspension rear support, a second suspension rear support; the first end of the first leaf spring is connected to the bottom of the first leaf spring support through a pin shaft, The second end of the first leaf spring is connected with the bottom of the first air spring through bolts, so that the first leaf spring support and the first air spring are supported on the first leaf spring; The first ends of the two leaf springs are connected to the bottom of the suspension intermediate support through pins, and the second ends of the second leaf springs are connected to the bottom of the second air spring through bolts, so that the suspension intermediate support , The second air spring is supported on the second leaf spring; the first end of the third leaf spring is connected with the bottom of the third leaf spring support through a pin, and the second end of the third leaf spring The bottom of the third air spring is connected with bolts, so that the third leaf spring support and the third air spring are supported on the third leaf spring; the first leaf spring support, the suspension intermediate support, The third leaf spring support, the first suspension rear support, and the second suspension rear support are respectively connected to the frame through bolts; the first end of the front suspension lever arm is connected to the first air through bolts or pins The top of the spring is connected, the middle part of the front suspension lever arm is connected with the upper part of the intermediate support of the suspension through a bolt or a pin, and the second end of the front suspension lever arm is connected to the The first end of the middle suspension thrust lever is connected, the second end of the middle suspension thrust lever has a first combination hole and a second combination hole, the second combination hole and the first combination hole have a certain interval and Located on the outside of the first combination hole, the first combination hole is connected with the first end of the lever arm of the middle suspension through a bolt or a pin, and the second combination hole is connected with the rear through a bolt or a pin. The first end of the suspension thrust lever is connected, the middle part of the middle suspension lever arm is connected with the first suspension rear support through a bolt or a pin, and the second end of the middle suspension lever arm is connected through a bolt or a pin. The pin is connected with the top of the second air spring, the second end of the rear suspension thrust lever is connected with the first end of the rear suspension lever arm through a bolt or a pin, the rear suspension lever arm The middle part of the lever arm is connected with the second suspension rear support through bolts or pins, and the second end of the rear suspension lever arm is connected with the top of the third air spring through bolts or pins.
上述专利申请仅解决了半挂车辆的通过性以及悬架系统的接地性能,仍未解决悬架系统的平顺性,减少车辆行驶时产生的震动,提升整车的舒适性与操纵稳定性。其次,也未解决现有半挂车悬架系统重量偏重,无法适应半挂车轻量化的发展。The above patent application only addresses the passability of the semi-trailer vehicle and the grounding performance of the suspension system, but still does not address the smoothness of the suspension system, reducing the vibration generated when the vehicle is running, and improving the comfort and handling stability of the vehicle. Secondly, it has not solved that the weight of the existing semi-trailer suspension system is too heavy and cannot adapt to the development of lightweight semi-trailers.
实用新型内容Utility model content
针对上述技术问题,本实用新型提供一种轻量化欧式半挂车空气悬架系统。In view of the above technical problems, the utility model provides a lightweight European-style semi-trailer air suspension system.
为解决技术问题,达到上述目的,本实用新型所采用的技术方案为:In order to solve the technical problem and achieve the above-mentioned purpose, the technical scheme adopted by the present utility model is:
一种轻量化欧式半挂车空气悬架系统,其特征在于,包括导向臂支架总成2、导向臂销轴3、导向臂保护片4、导向臂总成5、减振器6、U型螺栓7、导向臂上盖板8、减振器下销轴9、车桥上托座总成10、车桥下托座11、U形螺栓螺母12、减振器上销轴14、空气弹簧总成15组成;A lightweight European-style semi-trailer air suspension system is characterized in that it includes a guide
所述导向臂支架总成固定连接在车架上,所述车桥上托座总成、车桥下托座固定连接在车桥上;The guide arm bracket assembly is fixedly connected to the vehicle frame, and the axle upper bracket assembly and the vehicle axle lower bracket are fixedly connected to the vehicle axle;
所述导向臂总成的前端通过自带的橡胶衬套、分别导向臂销轴与所述导向臂支架总成2 铰接,导向臂总成的中部经U型螺栓、车桥上托座和车桥下托座配合固定在车桥上,导向臂总成的后端与所述空气弹簧总成的底部联接;The front end of the guide arm assembly is hinged with the guide
所述减振器6的上端通过减振器上销轴14铰接到导向臂支架总成2上,减振器的下端通过减振器上销轴9铰接到车桥上托座总成10上,减振器相对于车架和挂车车桥总成呈倾斜状态;The upper end of the shock absorber 6 is hinged to the guide
所述空气弹簧总成的底部与导向臂总成的后端联接,空气弹簧总成的上端联接到车架上。The bottom of the air spring assembly is coupled to the rear end of the guide arm assembly, and the upper end of the air spring assembly is coupled to the frame.
更进一步地,在本实用新型中,所述导向臂总成的中部加工有定位孔。Furthermore, in the present invention, a positioning hole is processed in the middle of the guide arm assembly.
更进一步地,在本实用新型中,所述车桥上托座上加工有定位销,所述导向臂总成经定位销与定位孔配合定位安装。Further, in the present invention, a positioning pin is processed on the upper bracket of the axle, and the guide arm assembly is positioned and installed in cooperation with the positioning hole through the positioning pin.
所述导向臂保护片位于导向臂总成下方,导向臂保护片的下平面经定位销与车桥上托座定位配合,导向臂保护片的上平面经导向臂上盖板8定位。The guide arm protection sheet is located below the guide arm assembly, the lower plane of the guide arm protection sheet is positioned and matched with the upper bracket of the axle through the positioning pin, and the upper plane of the guide arm protection sheet is positioned through the guide arm
本实用新型的工作原理为:The working principle of the utility model is:
当车辆正常行使时,因路面不平产生的冲击力首先通过车轮、车桥总成传递到左右导向臂总成上,此时,左右导向臂总成带动左右气囊总成和左右减振器及左右导向臂总成自带的橡胶衬套转动,压缩和拉伸左右气囊总成和左右减振器,使来自路面的冲击力衰减之后再传递到车架上,从而保证了行驶的平顺性以及货物的安全性。When the vehicle is running normally, the impact force generated by the uneven road surface is first transmitted to the left and right guide arm assemblies through the wheel and axle assemblies. At this time, the left and right guide arm assemblies drive the left and right airbag assemblies, the left and right shock absorbers and the left and right The rubber bushing of the guide arm assembly rotates, compresses and stretches the left and right airbag assemblies and the left and right shock absorbers, so that the impact force from the road is attenuated and then transmitted to the frame, thereby ensuring the smoothness of the ride and the cargo. security.
与现有技术相比,本实用新型的有益效果表现在:Compared with the prior art, the beneficial effects of the present utility model are shown in:
一、本实用新型能够有效吸收车辆行驶时所产生的震动,保护运输物品,特别适用于危化品运输及冷链运输车辆;1. The utility model can effectively absorb the vibration generated when the vehicle is running, protect the transported items, and is especially suitable for the transport of hazardous chemicals and cold chain transport vehicles;
二、本实用新型采用拓扑优化设计方法使其比同类空气悬架单轴重量轻15kg。2. The utility model adopts the topology optimization design method to make it 15kg lighter than the same kind of air suspension single axle.
附图说明Description of drawings
图1为本实用新型的剖面示意图;Fig. 1 is the sectional schematic diagram of the utility model;
图2为本实用新型的结构示意图;Fig. 2 is the structural representation of the utility model;
图3为车桥上托座总成结构示意图;Fig. 3 is the structural schematic diagram of the bracket assembly on the axle;
附图标记为:1为车架,2为导向臂支架总成,3为导向臂销轴,4为导向臂保护片,5为导向臂总成,6为减振器,7为U形螺栓,8为导向臂上盖板,9为减振器下销轴,10为车桥上托座总成,11为车桥下托座总成,12为U形螺栓螺母,13为车桥,14为减振器上销轴、15为承载气囊总成,10a为车桥上托座,10b为定位销。The reference signs are: 1 is the frame, 2 is the guide arm bracket assembly, 3 is the guide arm pin, 4 is the guide arm protection sheet, 5 is the guide arm assembly, 6 is the shock absorber, 7 is the U-shaped bolt , 8 is the upper cover plate of the guide arm, 9 is the lower pin of the shock absorber, 10 is the upper bracket assembly of the axle, 11 is the lower bracket assembly of the axle, 12 is the U-shaped bolt and nut, 13 is the axle, 14 is the upper pin of the shock absorber, 15 is the bearing airbag assembly, 10a is the upper bracket of the axle, and 10b is the positioning pin.
具体实施方式Detailed ways
下面结合实施例对本实用新型作进一步的描述,所描述的实施例仅仅是本实用新型一部分实施例,并不是全部的实施例。基于本实用新型中的实施例,本领域的普通技术人员在没有做出创造型劳动前提下所获得的其他所用实施例,都属于本实用新型的保护范围。The present invention will be further described below with reference to the embodiments. The described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, other used embodiments obtained by those of ordinary skill in the art without making creative work all belong to the protection scope of the present invention.
参见图1-图3,一种轻量化欧式半挂车空气悬架系统,包括,与车架固定连接的导向臂支架总成2、导向臂总成5、与车桥固定连接的车桥上托座总成10和车桥下托座总成11,与车桥上托座和车桥下托座铰接的减振器6、与导向臂总成后端联接的承载气囊总成。预先将导向臂支架总成2焊接到车架1上,将车桥上托座总成10、车桥下托座11焊接在车桥 13上,再将导向臂总成5的中部定位孔放到车桥上托座总成10的定位销处,此时通过U形螺栓7与四个U形螺栓螺母12联接在一起;导向臂总成5前端通过自带的橡胶衬套、导向臂销轴3联接到导向臂支架总成2上;减振器6相对于车架和车桥总成13呈倾斜安装,减振器的上端通过减振器上销轴14连接到导向臂支架总成2上,减振器的下端通过减振器下销轴9连接到车桥上托座总成10上,空气弹簧总成15的底部分别联接到导向臂总成5的后端上,上端联接到车架1上。Referring to Figures 1 to 3, a lightweight European-style semi-trailer air suspension system includes a guide
定位销10b位于车桥上托座10a上,定位销10b与车桥上托座10a过盈配合。导向臂总成经定位销与定位孔配合定位安装,导向臂保护片经定位销与车桥上托座定位配合。U形螺栓及螺母依次将车桥上托座、导向臂、导向臂保护片、车桥下托座等连接起来。The
本实用新型中,导向臂总成自带的橡胶衬套主要起到转动副的作用,让车桥上下跳动时以其为圆心转动,且能在侧倾等工况下承受一部分变形,使悬架系统可靠性及平顺性更高。In the utility model, the rubber bushing of the guide arm assembly mainly plays the role of a rotating pair, which makes the axle as the center of rotation when it jumps up and down, and can bear part of the deformation under working conditions such as roll, so that the suspension can be rotated. The reliability and smoothness of the rack system are higher.
本实用新型为轻量化欧式半挂车空气悬架系统,左右两边对称,因此所涉及大部分的器件都包括左右两大部分。The utility model is a light-weight European-style semi-trailer air suspension system, and the left and right sides are symmetrical, so most of the devices involved include left and right parts.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112937239A (en) * | 2021-04-08 | 2021-06-11 | 广州市华劲机械制造有限公司 | 12T European style air suspension |
| CN117261516A (en) * | 2023-11-06 | 2023-12-22 | 广州市华劲机械制造有限公司 | Low-cost air suspension |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112937239A (en) * | 2021-04-08 | 2021-06-11 | 广州市华劲机械制造有限公司 | 12T European style air suspension |
| CN117261516A (en) * | 2023-11-06 | 2023-12-22 | 广州市华劲机械制造有限公司 | Low-cost air suspension |
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Address after: No. 9 Sidangjing Road, Beiqiao Street, Xiangcheng District, Suzhou City, Jiangsu Province 215100 Patentee after: New Generation Automotive Chassis Systems (Suzhou) Co.,Ltd. Country or region after: China Address before: 243100, 1st Floor, Building 3, Jiashan Science and Technology Park, Ma'anshan Economic and Technological Development Zone (Demonstration Park), Ma'anshan City, Anhui Province Patentee before: New generation automobile chassis system (Ma'anshan) Co.,Ltd. Country or region before: China |
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