CN211105301U - Side sprue injection mold for in-mold cutting and separating - Google Patents
Side sprue injection mold for in-mold cutting and separating Download PDFInfo
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Abstract
本实用新型公开了一种用于模内切断分离的侧浇口注塑模具,涉及注塑模具技术领域,旨在解决脱模顶出时,流道和产品一起顶出,再由人工二次加工使得产品和流道分离的的问题。其技术方案要点是,包括相互平行且依次设置的动模板、上推板一、上推板二、下推板一、下推板二以及动模底板,动模板内设置有滑块本体,滑块本体上设置有贯穿滑块本体顶面和底面的偏心腰圆孔,上推板二上穿设有滑块导销,滑块导销包括插入偏心腰圆孔的斜面引导段以及相连的竖直段,竖直段远离斜面引导段的端面与上推板一的顶面相抵。模具开模后顶出动作时,滑块本体被滑块导销驱动向外侧动作,从而切断浇口,达到实现侧浇口注塑模的浇口和产品自动分离的目的。
The utility model discloses a side gate injection mold used for in-mold cutting and separation, relates to the technical field of injection molds, and aims to solve the problem that when demolding is ejected, a flow channel and a product are ejected together, and the secondary processing is performed manually to make the injection mold. The problem of product and runner separation. The main point of the technical solution is that it includes a movable template, a first upper push plate, a second upper push plate, a first lower push plate, a second lower push plate and a bottom plate of the movable mold, which are arranged parallel to each other and in sequence. The block body is provided with an eccentric waist circle hole that penetrates the top surface and the bottom surface of the slider body, and the second upper push plate is provided with a slider guide pin. The end face of the straight section and the vertical section away from the inclined surface guide section abuts against the top face of the upper push plate 1. When the mold is ejected after the mold is opened, the slider body is driven to the outside by the slider guide pin, thereby cutting off the gate and achieving the purpose of automatic separation of the gate and the product of the side gate injection mold.
Description
技术领域technical field
本实用新型涉及注塑模具的技术领域,尤其是涉及一种用于模内切断分离的侧浇口注塑模具。The utility model relates to the technical field of injection moulds, in particular to a side gate injection mould for in-mold cutting and separation.
背景技术Background technique
注塑模具的浇注系统通常包括有主流道、分流道和多个浇口,该浇口与注塑模具的型腔连通,熔料从注塑机的喷嘴进入主流道后经分流道分配,然后通过各个浇口分别进入到模具的各个型腔中。在注塑模具中通常使用模具顶针,模具顶针上下活动,从而将模具中的成型制品顶出。The gating system of the injection mold usually includes a main runner, a branch runner and a plurality of gates. The gate is connected to the cavity of the injection mold. The molten material enters the main runner from the injection molding machine nozzle and is distributed through the branch runner, and then passes through each gate. The ports enter into each cavity of the mold respectively. In the injection mold, a mold thimble is usually used, and the mold thimble moves up and down to eject the molded product in the mold.
参照图1,现有的一种浇注系统,包括流道1以及与流道1相连的浇口11,熔料从注塑机的喷嘴进入流道1后,通过浇口11进入到模具的型腔中,最后注塑成型出产品12。Referring to FIG. 1, an existing gating system includes a
上述中的现有技术方案存在以下缺陷:上述常规侧浇口注塑模具的产品12在脱模顶出时,流道1和产品12一起顶出,再由人工进行二次加工,使产品12和流道1分离,加工步骤较为繁琐,此外二次加工由人工作业,会因人工作业问题造成产品不良发生,因此有待进一步改进。The prior art scheme in the above has the following defects: when the
实用新型内容Utility model content
本实用新型的目的是提供一种用于模内切断分离的侧浇口注塑模具,其具有实现侧浇口注塑模的模内流道和产品自动分离的效果。The purpose of the present utility model is to provide a side gate injection mold for in-mold cutting and separation, which has the effect of realizing the automatic separation of the in-mold flow channel and the product of the side gate injection mold.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种用于模内切断分离的侧浇口注塑模具,包括相互平行且依次设置的动模板、上推板一、上推板二、下推板一、下推板二以及动模底板,所述动模板内设置有滑块本体,所述滑块本体上设置有贯穿滑块本体顶面和底面的偏心腰圆孔,所述上推板一上穿设有滑块导销,所述滑块导销包括插入偏心腰圆孔的斜面引导段以及相连的竖直段,所述竖直段远离斜面引导段的端面与上推板二的顶面相抵。A side gate injection mold for in-mold cutting and separation, comprising a movable template, a first upper push plate, a second upper push plate, a first lower push plate, a second lower push plate and a movable mold base plate, which are parallel to each other and arranged in sequence. The movable template is provided with a slider body, the slider body is provided with an eccentric waist round hole penetrating the top surface and the bottom surface of the slider body, the upper push plate is provided with a slider guide pin, and the slider body is provided with a slider guide pin. The block guide pin includes an inclined surface guide section inserted into the eccentric waist circular hole and a connected vertical section, and the end surface of the vertical section away from the inclined surface guide section abuts against the top surface of the second upper push plate.
本实用新型进一步设置为:所述偏心腰圆孔的偏心量为0.2mm。The utility model is further set as follows: the eccentricity of the eccentric waist hole is 0.2mm.
本实用新型进一步设置为:所述滑块本体上设置有滑块入子,所述浇口与部分流道设置在滑块入子的顶面上。The utility model is further provided that: the slider body is provided with a slider inlet, and the gate and part of the flow channel are arranged on the top surface of the slider inlet.
本实用新型进一步设置为:所述上推板二上固定有截面呈倒T型的顶出件,所述顶出件包括插设于下推板一与下推板二中的顶杆以及伸出下推板二的顶块,所述顶块的外径大于顶杆的外径,所述动模底板上开设有容纳顶块的通孔。The utility model is further configured as follows: the
本实用新型进一步设置为:所述顶块的厚度小于动模底板的厚度,所述顶块的顶面到下推板二底面之间的距离为2-3mm。The utility model is further provided that: the thickness of the top block is smaller than the thickness of the bottom plate of the movable mold, and the distance between the top surface of the top block and the bottom surface of the second push-down plate is 2-3 mm.
本实用新型进一步设置为:所述动模板与动模底板中设置有推板导柱,所述推板导柱依次穿过下推板二、下推板一、上推板二以及上推板一。The utility model is further configured as follows: a push plate guide column is arranged in the movable template and the movable mold bottom plate, and the push plate guide column passes through the second lower push plate, the first lower push plate, the second upper push plate and the upper push plate in sequence. one.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
1.通过滑块导销与偏心腰圆孔的设置,模具开模后顶出动作时,滑块本体被滑块导销驱动向外侧动作,从而切断浇口,实现侧浇口注塑模的浇口和产品自动分离,无需人工进行二次加工;1. Through the setting of the slider guide pin and the eccentric waist hole, when the mold is ejected after the mold is opened, the slider body is driven to the outside by the slider guide pin, so as to cut off the gate and realize the pouring of the side gate injection mold. The mouth and the product are automatically separated without manual secondary processing;
2.通过顶出件的设置,模具开模顶出动作时,顶出件首先驱动上推板一、上推板二运动,上推板一、上推板二驱动滑块导销向前运动,由于顶块顶面到下推板二底面之间存在间隙,下推板一与下推板二不会运动,产品和流道不会被顶出;此时滑块导销的竖直段进入偏心腰圆孔,滑块本体被滑块导销驱动着向外侧动作0.2mm,由于浇口宽度只有0.1mm,从而浇口被滑块入子切断,实现了浇口和产品的分离;顶出动作持续进行,下推板一、下推板二也被顶出件驱动向前运动,产品和流道也一起向前顶出动作,从而实现浇口分离后的产品和流道被顶针一起顶出模具。2. Through the setting of the ejector, when the mold is opened and ejected, the ejector first drives the
附图说明Description of drawings
图1是背景技术中浇注系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of gating system in the background technology;
图2是图1中A部分的放大示意图;Fig. 2 is the enlarged schematic diagram of part A in Fig. 1;
图3是本实用新型实施例的剖面结构示意图一;Fig. 3 is the cross-sectional structure schematic diagram one of the embodiment of the present invention;
图4是图3中B部分的放大示意图;Fig. 4 is the enlarged schematic diagram of part B in Fig. 3;
图5是本实用新型实施例的剖面结构示意图二;5 is a second schematic diagram of the cross-sectional structure of the embodiment of the present invention;
图6是图5中C部分的放大示意图。FIG. 6 is an enlarged schematic view of part C in FIG. 5 .
图中,1、流道;11、浇口;12、产品;2、动模板;21、上推板一;22、上推板二;3、动模底板;31、下推板一;32、下推板二;4、滑块本体;41、偏心腰圆孔;42、滑块入子;5、滑块导销;51、斜面引导段;52、竖直段;6、顶出件;61、顶杆;62、顶块;7、通孔;8、推板导柱。In the figure, 1, runner; 11, gate; 12, product; 2, movable template; 21,
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, so that the protection scope of the present utility model can be more clearly defined. .
参照图3与图5,为本实用新型公开的一种用于模内切断分离的侧浇口注塑模具,包括相互平行且依次设置的动模板2、上推板一21、上推板二22、下推板一31、下推板二32以及动模底板3,动模板2与动模底板3中设置有推板导柱8,推板导柱8依次穿过下推板二32、下推板一31、上推板二22以及上推板一21。上、下两层推板都通过共用的推板导柱8、导套导向。下推板一31、下推板二32上固定有产品顶针和流道顶针。熔料从注塑机的喷嘴进入流道1后,通过浇口11进入到模具的型腔中,最后注塑成型出产品12,本实施例中,浇口11宽度为0.1mm。Referring to FIGS. 3 and 5 , a side gate injection mold for in-mold cutting and separation disclosed by the utility model includes a
参照图5与图6,动模板2内设置有滑块本体4,滑块本体4上螺钉固定有滑块入子,浇口11与部分流道1设置在滑块入子42的顶面上。滑块本体4上设置有贯穿滑块本体4顶面和底面的偏心腰圆孔41,本实施例中,偏心腰圆孔41的偏心量为0.2mm。上推板一21上穿设有滑块导销5,滑块导销5包括插入偏心腰圆孔41的斜面引导段51以及竖直段52。斜面引导段51与竖直段52一体成型,竖直段52远离斜面引导段51的端面与上推板二22的顶面相抵。开模顶出之前,滑块导销5只有头部的斜面引导段51在滑块本体4的偏心腰圆孔41内,不会驱动滑块本体4运动。模具开模后顶出动作时,滑块导销5向前动作,滑块导销5的竖直段52进入滑块本体4上的偏心腰圆孔41内,滑块本体4被滑块导销5驱动着向外侧动作0.2mm,由于浇口11宽度只有0.1mm,从而浇口11被滑块入子42切断,实现了浇口11和产品12的分离。Referring to FIGS. 5 and 6 , a slider body 4 is arranged in the
参照图3与图4,上推板二22的底面上螺钉固定有截面呈倒T型的顶出件6,顶出件6包括插设于下推板一31与下推板二32中的顶杆61以及伸出下推板二32的顶块62,顶杆61与顶块62一体成型。顶块62的外径大于顶杆61的外径,动模底板3上开设有容纳顶块62的通孔7,通孔7贯穿动模底板3的顶面和底面。顶块62的厚度小于动模底板3的厚度,顶块62的顶面到下推板二32底面之间有2-3mm的间隙(即延迟量)。当模具开模后顶出动作时,由于顶出件6的存在,顶出件6首先驱动上推板一21、上推板二22运动,上推板一21、上推板二22驱动滑块导销5向前运动,由于顶出件6的延迟量设置,在延迟量行程到达之前,下推板一31、下推板二32不会运动,也就是说产品和流道顶针不会作动,产品和流道不会被顶出。由于滑块导销5向前动作,滑块导销5的竖直段52进入滑块本体4上的偏心腰圆孔41内,滑块本体4被滑块导销5驱动着向外侧动作0.2mm,由于浇口11宽度只有0.1mm,从而浇口11被滑块入子42切断,实现了浇口11和产品12的分离。接着由于顶出动作持续进行,待顶块62的底面移动至与下推板二32底面相抵(即超过设定的延迟量)后,下推板一31、下推板二32也被顶块62驱动向前运动,产品和流道的顶针于是也一起向前顶出动作,从而实现浇口分离后的产品12和流道1被顶针一起顶出模具。Referring to FIGS. 3 and 4 , the bottom surface of the second upper push plate 22 is screwed with an
本实施例的实施原理为:当模具开模后顶出动作时,由于顶出件6的存在,顶出件6首先驱动上推板一21、上推板二22运动,上推板一21、上推板二22驱动滑块导销5向前运动,由于顶出件6的延迟量设置,在延迟量行程到达之前,下推板一31、下推板二32不会运动,也就是说产品和流道顶针不会作动,产品和流道不会被顶出。由于滑块导销5向前动作,滑块导销5的竖直段52进入滑块本体4上的偏心腰圆孔41内,滑块本体4被滑块导销5驱动着向外侧动作0.2mm,由于浇口11宽度只有0.1mm,从而浇口11被滑块入子42切断,实现了浇口11和产品12的分离。The implementation principle of this embodiment is: when the mold is ejected after the mold is opened, due to the existence of the
接着由于顶出动作持续进行,待顶块62的底面移动至与下推板二32底面相抵(即超过设定的延迟量)后,下推板一31、下推板二32也被顶块62驱动向前运动,产品和流道的顶针于是也一起向前顶出动作,从而实现浇口分离后的产品12和流道1被顶针一起顶出模具,无需人工进行二次加工。模具动作简单、浇口切断动作可靠性高。不影响产品顶针多次顶出的动作,功能稳定,产品不良率低。Then, due to the continuous ejection action, after the bottom surface of the top block 62 moves to the bottom surface of the second push plate 32 (ie, exceeds the set delay amount), the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.
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| CN112571720A (en) * | 2020-11-26 | 2021-03-30 | 神通科技集团股份有限公司 | Injection mold and injection method for motor framework insert |
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