CN211059201U - Gas-oil mixed static pressure guide rail slide carriage - Google Patents
Gas-oil mixed static pressure guide rail slide carriage Download PDFInfo
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- CN211059201U CN211059201U CN201922029807.9U CN201922029807U CN211059201U CN 211059201 U CN211059201 U CN 211059201U CN 201922029807 U CN201922029807 U CN 201922029807U CN 211059201 U CN211059201 U CN 211059201U
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Abstract
Description
技术领域technical field
本实用新型涉及静压导轨技术领域,特别是涉及一种气-油混合静压导轨溜板。The utility model relates to the technical field of static pressure guide rails, in particular to an air-oil mixed static pressure guide rail sliding plate.
背景技术Background technique
随着我国国防工业、航天航空和电子技术等前沿科技的蓬勃发展,对超精密加工及超精密测量设备精度的要求越来越严苛。发展超精密加工及检测技术已经成为当今机械行业的重要发展方向。With the vigorous development of cutting-edge technologies such as my country's national defense industry, aerospace and electronic technology, the requirements for the accuracy of ultra-precision machining and ultra-precision measurement equipment are becoming more and more stringent. The development of ultra-precision machining and detection technology has become an important development direction of today's machinery industry.
在超精密加工及检测设备中,对移动部件的高速度和高运动精度提出了极高的要求。静压空气导轨是利用压力泵将高压空气强行泵入溜板和导轨之间微小间隙的滑动导轨,由于其摩擦因数小,工作寿命长,温度分布均匀,被广泛的应用于超精密加工和检测设备的运动系统中。In ultra-precision machining and testing equipment, extremely high requirements are placed on the high speed and high motion accuracy of moving parts. The hydrostatic air guide is a sliding guide that uses a pressure pump to force high-pressure air into the tiny gap between the slide and guide. Due to its small friction factor, long working life and uniform temperature distribution, it is widely used in ultra-precision machining and testing. in the motion system of the device.
空气静压导轨采用空气进行润滑,但由于气体的可压缩的特性,导致其承载能力及刚度较低。气-液混合润滑的方式,成为一种可行的解决方案,而溜板是混合润滑导轨的重要部件,因此对溜板的结构及功能也提出的新的要求。Aerostatic guide rails are lubricated with air, but due to the compressible properties of gas, their bearing capacity and stiffness are low. The gas-liquid mixed lubrication method has become a feasible solution, and the sliding plate is an important part of the mixed lubrication guide rail, so the structure and function of the sliding plate also put forward new requirements.
实用新型内容Utility model content
本实用新型主要解决的技术问题是提供一种气-油混合静压导轨溜板,气体或油液能够通过溜板中的管路进入到导轨与溜板之间的间隙形成气膜/油膜,进行导轨的润滑支撑。The main technical problem solved by the utility model is to provide a gas-oil mixed static pressure guide rail slide, gas or oil can enter the gap between the guide rail and the slide through the pipeline in the slide to form a gas film/oil film, Lubricate the guide rail.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种气- 油混合静压导轨溜板,包括:与导轨平面间隙配合的溜板本体、开设在所述溜板本体内的节流管路,所述节流管路包括至少一根节流油管路和至少两根节流气管路,所述节流油管路位于相邻两根节流气管路之间,并且所述节流油管路与节流气管路之间还设有隔断槽,所述节流油管路、节流气管路上均设有若干个贯穿于溜板本体底部平面的第一节流孔和第二节流孔。In order to solve the above-mentioned technical problems, a technical solution adopted by the present utility model is to provide a gas-oil hybrid static pressure guide rail slide, including: a slide body that is clearance-fitted with the guide rail plane, and a slide body provided in the slide body. A throttling pipeline, the throttling pipeline includes at least one throttling oil pipeline and at least two throttling gas pipelines, the throttling oil pipeline is located between two adjacent throttling gas pipelines, and the throttling pipeline is There is also a partition groove between the oil flow pipeline and the throttle gas pipeline. The throttle oil pipeline and the throttle gas pipeline are both provided with a number of first throttle holes and second throttle holes that penetrate through the bottom plane of the slide body. hole.
在本实用新型一个较佳实施例中,所述节流气管路与同一根进气管连通,并且所述节流气管路与所述进气管相互垂直分布。In a preferred embodiment of the present invention, the throttle gas pipeline is communicated with the same intake pipe, and the throttle gas pipeline and the intake pipe are vertically distributed to each other.
在本实用新型一个较佳实施例中,所述节流气管路有两根,所述节流油管路有一根,所述节流油管路位于所述溜板本体中部,所述节流气管路对称分布在所述节流油管路的两侧并与节流油管路相平行。In a preferred embodiment of the present invention, there are two throttling gas pipelines, one throttling oil pipeline, the throttling oil pipeline is located in the middle of the slide body, and the throttling gas pipeline Symmetrically distributed on both sides of the throttle oil pipeline and parallel to the throttle oil pipeline.
在本实用新型一个较佳实施例中,所述第一节流孔和第二节流孔共有十五个,所述节流油管路上均布有五个第一节流孔,每根所述节流气管路上均布有五个第二节流孔。In a preferred embodiment of the present invention, there are fifteen first orifices in total and fifteen second orifices in total, and five first orifices are evenly distributed on the throttle oil pipeline, each of which is Five second throttle holes are evenly distributed on the throttle gas pipeline.
在本实用新型一个较佳实施例中,位于所述节流油管路上的第一节流孔的孔口处设有油节流器,位于所述节流气管路上的第二节流孔的孔口处设有气节流器。In a preferred embodiment of the present utility model, an oil throttle is provided at the orifice of the first throttle hole on the throttle oil pipeline, and the hole of the second throttle hole on the throttle gas pipeline There is an air restrictor at the mouth.
在本实用新型一个较佳实施例中,所述油节流器上的油节流孔的孔径为 0.3mm,所述气节流器上的气节流孔的孔径为0.1mm。In a preferred embodiment of the present invention, the diameter of the oil orifice on the oil restrictor is 0.3mm, and the diameter of the air orifice on the gas restrictor is 0.1mm.
在本实用新型一个较佳实施例中,还包括油气回收管路,所述油气回收管路设置在所述隔断槽上方,并且与所述节流油管路、节流气管路相平行。In a preferred embodiment of the present invention, an oil and gas recovery pipeline is further included, and the oil and gas recovery pipeline is arranged above the blocking groove and is parallel to the throttle oil pipeline and the throttle gas pipeline.
在本实用新型一个较佳实施例中,所述油气回收管路上均布有油气回流孔。In a preferred embodiment of the present invention, oil and gas return holes are evenly distributed on the oil and gas recovery pipeline.
在本实用新型一个较佳实施例中,所述油气回收管路有两根,所述油气回流孔共有十个,每根所述油气回收管路上均布有五个油气回流孔。In a preferred embodiment of the present invention, there are two oil and gas recovery pipelines, ten oil and gas return holes in total, and five oil and gas return holes are evenly distributed on each of the oil and gas recovery pipelines.
在本实用新型一个较佳实施例中,所述油气回收管路通过外部管道连接至储油器,并且所述外部管道上设有真空泵和油气分离器。In a preferred embodiment of the present invention, the oil and gas recovery pipeline is connected to the oil reservoir through an external pipeline, and the external pipeline is provided with a vacuum pump and an oil-gas separator.
本实用新型的有益效果是:本实用新型通过在溜板本体内设置节流油管路、节流气管路,并在管路上开设节流孔,使溜板与导轨之间的间隙内同时形成油膜区域和气膜区域,即能够在一块溜板中实现气、油混合润滑;同时在节流油管路、节流气管路之间设置隔断槽,隔断槽区域压力降低,难以形成静压,可以有效阻断油膜区域和气膜区域的串联,以确保导轨系统运行稳定性;The beneficial effects of the utility model are: the utility model sets the throttle oil pipeline and the throttle gas pipeline in the sliding plate body, and sets the throttle hole on the pipeline, so that the oil film is simultaneously formed in the gap between the sliding plate and the guide rail. area and air film area, that is, air and oil mixed lubrication can be realized in one slide; at the same time, a partition groove is set between the throttling oil pipeline and the throttling gas pipeline, the pressure in the partition groove area is reduced, and it is difficult to form static pressure, which can effectively block The oil film area and the air film area are connected in series to ensure the stability of the rail system;
此外本实用新型还通设置油气回收管路,通过微真空方式将散逸的油气吸出,避免设置储油槽,而且可以在导轨与溜板之间形成真空预载,从而提高导轨系统刚性。In addition, the utility model is also equipped with oil and gas recovery pipelines to suck out the dissipated oil and gas by a micro-vacuum method, avoiding setting an oil storage tank, and can form a vacuum preload between the guide rail and the slide plate, thereby improving the rigidity of the guide rail system.
附图说明Description of drawings
图1是本实用新型气-油混合静压导轨溜板的横截面剖视图;1 is a cross-sectional view of a gas-oil hybrid static pressure guide rail slide of the present invention;
图2是图1的局部放大图;Fig. 2 is a partial enlarged view of Fig. 1;
图3是图1所示的A-A断面剖视图;Fig. 3 is the A-A section sectional view shown in Fig. 1;
附图中各部件的标记如下:1、溜板本体,2、节流油管路,3、节流气管路,21、第一节流孔,31、第二节流孔,22、油膜区域,32、气膜区域,23、油节流器,33、气节流器,4、隔断槽,5、进气管,6、油气回收管路,61、油气回流孔,7、外部管道,8储油器,9、真空泵,10、油气分离器。The symbols of the components in the drawings are as follows: 1. The slide body, 2. The throttle oil pipeline, 3. The throttle gas pipeline, 21, The first throttle hole, 31, The second throttle hole, 22, The oil film area, 32, air film area, 23, oil restrictor, 33, air restrictor, 4, partition groove, 5, intake pipe, 6, oil and gas recovery pipeline, 61, oil and gas return hole, 7, external pipeline, 8 oil storage device, 9, vacuum pump, 10, oil and gas separator.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, so that the protection scope of the present utility model can be more clearly defined. .
请参考图1~3,本实用新型包括:Please refer to Figures 1 to 3, the utility model includes:
一种气-油混合静压导轨溜板,包括:与导轨平面间隙配合的溜板本体1、开设在所述溜板本体1内的节流管路,所述节流管路包括至少一根节流油管路 2和至少两根节流气管路3,所述节流油管路2位于相邻两根节流气管路3之间,所述节流油管路2、节流气管路3上均开设有若干个贯穿于溜板本体1底部平面的第一节流孔21和第二节流孔31,通过小孔节流的方式在导轨与溜板之间的间隙内形成润滑油膜区域22、气膜区域32;An air-oil hybrid static pressure guide rail slide, comprising: a slide body 1 that is clearance fit with the guide rail plane, a throttling pipeline opened in the slide body 1, and the throttling pipeline includes at least one A
如图1、图2所示,所述节流油管路2与节流气管路3之间还设有隔断槽4,所述隔断槽4为开在所述溜板本体1的底部平面上的凹槽,节流油管路2内的高压润滑油以一定的压力从第一节流孔21输出,并以第一节流孔21为中心向两侧分散形成油膜区域22,其中高压润滑油分散至隔断槽区域时,由于润滑油与隔断槽4的接触面积增大,使得隔断槽区域的润滑油压力降低,难以形成静压,从而在隔断槽区域不能形成油膜;同样地,节流气管路3内的高压空气以一定的压力从第二节流孔31输出,并以第二节流孔31为中心向两侧分散形成气膜区域32,其中高压空气分散至隔断槽区域时,由于高压空气与隔断槽4的接触面积增大,使得隔断槽区域的空气压力降低,难易形成静压,从而在隔断槽区域不能形成气膜;因此本实施例中,通过设置隔断槽4可以有效阻断油膜区域22和气膜区域32的串联,以确保导轨系统的运行稳定性。As shown in FIG. 1 and FIG. 2 , a
继续参考图2,本实施例中,所述节流气管路3与同一根进气管5连通,并且所述节流气管路3与所述进气管5相互垂直分布。Continuing to refer to FIG. 2 , in this embodiment, the
具体地,所述节流气管路3有两根,所述节流油管路2有一根,所述节流油管路2位于所述溜板本体1中部,所述节流气管路3对称分布在所述节流油管路2的两侧并与节流油管路2相平行。Specifically, there are two
所述第一节流孔21和第二节流孔31共有十五个,所述节流油管路2上均布有五个第一节流孔21,每根所述节流气管路3上也均布有五个第二节流孔31;There are fifteen
并且,位于所述节流油管路2上的第一节流孔21的孔口处安装有油节流器 23,位于所述节流气管路3上的第二节流孔31的孔口处安装有气节流器33。In addition, an
根据理论计算,静压导轨的参数跟润滑流体的特性Fg、流体供应压力Fp、和节流孔尺寸因子Fd有关,因此在本方案中,采用了统一的节流油管路2、节流气管路3直径,配置可更换的油节流器23、气节流器33,实现静压润滑层,并通过调节进气、油压力,最终实现溜板运行的平顺性。本实施例中,所述油节流器23上的油节流孔的孔径为0.3mm,所述气节流器33上的气节流孔的孔径为0.1mm。According to theoretical calculations, the parameters of the hydrostatic guideway are related to the characteristics of the lubricating fluid Fg, the fluid supply pressure Fp, and the orifice size factor Fd. Therefore, in this scheme, a unified
继续参考图1和图2,所述气-油混合静压导轨溜板中还包括油气回收管路 6,所述油气回收管路6设置在所述隔断槽4上方,并且与所述节流油管路2、节流气管路3相平行;Continuing to refer to FIGS. 1 and 2 , the gas-oil mixing hydrostatic guide rail slide also includes an oil and
所述油气回收管路6上均布有油气回流孔61,所述油气回流孔61贯穿于隔断槽4,散逸的油气通过油气回流孔61回流至油气回收管路6。The oil and
本实施例中,所述油气回收管路6有两根,所述油气回流孔61共有十个,每根所述油气回收管路6上均布有五个油气回流孔61。In this embodiment, there are two oil and
所述油气回收管6路通过外部管道7连接至储油器8,并且所述外部管道7 上安装有真空泵9和油气分离器10。在与油气回收管路6连接的外部管道7上安装真空泵9,一方面真空泵9可以产生1mba左右的真空度吸出回收油气,并通过油气分离器10进行油气分离,将油回收到储油器8;另一方面采用真空泵 9在溜板本体1与导轨平面之间抽真空,可以在导轨与溜板本体1之间形成真空预载,从而提高导轨系统刚性。The oil-
综上所述,本实用新型能够在一块溜板中实现气、油混合润滑;同时在节流油管路、节流气管路之间设置隔断槽,隔断槽区域压力降低,难以形成静压,可以有效阻断油膜区域和气膜区域的串联;To sum up, the utility model can realize the mixed lubrication of gas and oil in one sliding plate; meanwhile, a partition groove is arranged between the throttle oil pipeline and the throttle gas pipeline, the pressure in the partition groove area is reduced, and it is difficult to form static pressure, which can be Effectively block the series connection between the oil film area and the gas film area;
此外本实用新型还通设置油气回收管路,通过微真空方式将散逸的油气吸出,避免设置储油槽,而且可以在导轨与溜板之间形成真空预载,从而提高导轨系统刚性。In addition, the utility model is also equipped with oil and gas recovery pipelines to suck out the dissipated oil and gas by a micro-vacuum method, avoiding setting an oil storage tank, and can form a vacuum preload between the guide rail and the slide plate, thereby improving the rigidity of the guide rail system.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", etc. The orientation or positional relationship, or the orientation or positional relationship that the utility model product is usually placed in use, is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific Orientation, construction and operation in a particular orientation, and therefore should not be construed as a limitation of the present invention. The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other Relevant technical fields are similarly included in the scope of patent protection of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922029807.9U CN211059201U (en) | 2019-11-21 | 2019-11-21 | Gas-oil mixed static pressure guide rail slide carriage |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110762117A (en) * | 2019-11-21 | 2020-02-07 | 江苏集萃精凯高端装备技术有限公司 | An air-oil hybrid static pressure guide rail slide |
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2019
- 2019-11-21 CN CN201922029807.9U patent/CN211059201U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110762117A (en) * | 2019-11-21 | 2020-02-07 | 江苏集萃精凯高端装备技术有限公司 | An air-oil hybrid static pressure guide rail slide |
| CN110762117B (en) * | 2019-11-21 | 2025-07-08 | 江苏集萃精凯高端装备技术有限公司 | Gas-oil mixed hydrostatic guideway slide carriage |
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