CN210819819U - Lotus seed distribution feeding mechanism and lotus seed huller - Google Patents
Lotus seed distribution feeding mechanism and lotus seed huller Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于莲子加工设备领域,具体涉及一种莲子分配送料机构,另外,本实用新型还涉及一种包括上述莲子分配送料机构的莲子脱壳机。The utility model belongs to the field of lotus seed processing equipment, in particular to a lotus seed distribution and feeding mechanism. In addition, the utility model also relates to a lotus seed shelling machine comprising the above lotus seed distribution and feeding mechanism.
背景技术Background technique
莲子在进入市场前需要经过剥壳、去衣、去芯和干燥等一系列加工过程,其中莲子的剥壳是加工难度和加工强度最大的一道工序。目前,大多数莲子的均为手工剥壳,不仅劳动强度大且加工效率低下。Before entering the market, lotus seeds need to go through a series of processing processes such as shelling, declothing, core removal and drying. Among them, the peeling of lotus seeds is the most difficult and intensive process. At present, most lotus seeds are peeled manually, which is not only labor-intensive but also inefficient.
为此,现有技术中公开了一些莲子去壳设备,但是现有的莲子去壳设备进行莲子分配时,多采用杠杆结构,即通过凸轮挤压抓取臂的自由端以使当个莲子沿传输带方向移动,从而实现莲子的均匀送料。但是这种杠杆结构需要电机带动凸轮转动,还需设置档杆对位于后方的莲子进行阻挡,导致结构复杂且制造成本提高。For this reason, some lotus seed dehulling devices are disclosed in the prior art, but when the existing lotus seed dehulling device distributes lotus seeds, a lever structure is often used, that is, the free end of the grabbing arm is squeezed by the cam to make each lotus seed along the The conveyor belt moves in the direction to achieve uniform feeding of lotus seeds. However, such a lever structure requires a motor to drive the cam to rotate, and also requires a gear lever to block the lotus seeds located at the rear, resulting in a complex structure and increased manufacturing costs.
实用新型内容Utility model content
基于上述背景问题,本实用新型旨在提供一种莲子分配送料机构,通过螺旋轴与送料辊的转动配合使莲子均匀送料,解决了现有技术中送料结构复杂且制造成本高的缺陷。Based on the above background problems, the present utility model aims to provide a lotus seed distribution and feeding mechanism, which enables the lotus seeds to be fed evenly through the rotation of the screw shaft and the feeding roller, and solves the defects of complex feeding structure and high manufacturing cost in the prior art.
为达到上述目的,本实用新型提供的技术方案是:In order to achieve the above object, the technical scheme that the utility model provides is:
一种莲子分配送料机构,包括进料组件和分配组件,所述进料组件包括料槽、设置在所述料槽内的疏导轮、以及设置在所述料槽下部且延伸出料槽的送料辊,所述疏导轮和送料辊配合设置;所述分配组件包括设置在所述料槽出料端的螺旋轴、以及设置在所述螺旋轴远离料槽一端的导向轨,所述螺旋轴与送料辊配合设置以使莲子沿着螺旋轴依次输送至导向轨处,所述导向轨与送料辊配合设置以使莲子依次从导向轨输出。A lotus seed distribution and feeding mechanism, comprising a feeding assembly and a distribution assembly, the feeding assembly includes a feeding trough, a dredging wheel arranged in the feeding trough, and a feeding material arranged at the lower part of the feeding trough and extending the discharging trough roller, the dredging wheel and the feeding roller are arranged together; the distribution component includes a screw shaft arranged at the discharge end of the material chute, and a guide rail arranged at the end of the screw shaft away from the material chute, the screw shaft and the feeding The rollers are cooperating and arranged so that the lotus seeds are sequentially transported to the guide rails along the screw shaft, and the guiding rails are cooperating with the feeding rollers so that the lotus seeds are output from the guiding rails in sequence.
在一个实施例中,所述疏导轮和送料辊分设在料槽的两侧,所述螺旋轴设置在疏导轮的下方,且螺旋轴、疏导轮以及送料辊的中轴线平行设置。In one embodiment, the dredging wheel and the feeding roller are arranged on two sides of the material trough, the screw shaft is arranged below the dredging wheel, and the central axes of the screw shaft, the dredging wheel and the feeding roller are arranged in parallel.
其中,所述螺旋轴、送料辊以及疏导轮同向转动设置。Wherein, the screw shaft, the feeding roller and the dredging wheel are arranged to rotate in the same direction.
优选地,所述送料辊远离料槽的一端沿送料辊的周向开设有导向槽,所述导向槽与导向轨配合设置。Preferably, one end of the feeding roller away from the feeding slot is provided with a guiding groove along the circumferential direction of the feeding roller, and the guiding groove is arranged in cooperation with the guiding rail.
优选地,所述导向轨具有与导向槽相匹配的弧度。Preferably, the guide rail has an arc matching the guide groove.
在一个实施例中,所述料槽内可转动设置有用于防止莲子堵料的拨片,所述拨片远离与料槽连接处的一端贴和送料辊表面设置且能够上下拨动。In one embodiment, a pick for preventing lotus seeds from clogging is rotatably arranged in the trough, and the pick piece is attached to the surface of the feeding roller at one end away from the connection with the trough and can be toggled up and down.
优选地,所述拨片通过转轴设置在料槽内,所述转轴与送料辊平行设置,且转轴延伸出料槽的一侧设置有启动片,所述启动片远离转轴的一侧贴和凸轮设置以使凸轮在转动过程中通过启动片带动所述拨片上下拨动。Preferably, the paddle is arranged in the trough through a rotating shaft, the rotating shaft is arranged in parallel with the feeding roller, and a side of the rotating shaft extending from the discharging trough is provided with a starter piece, and the side of the starter piece away from the rotating shaft is attached to the cam It is set so that the cam drives the paddle to move up and down through the starter plate during the rotation process.
在一个实施例中,所述螺旋轴邻近送料辊一侧的上方设有用于防止莲子跳出的第一压杆,所述送料辊邻近螺旋轴一侧的上方设有用于防止莲子跳出的第二压杆。In one embodiment, a first pressing rod for preventing the lotus seeds from jumping out is provided on the upper side of the screw shaft adjacent to the feeding roller, and a second pressing rod is provided on the upper side of the feeding roller adjacent to the screw shaft for preventing the lotus seeds from jumping out. rod.
为了实现上述目的,本实用新型还提供一种莲子脱壳机,包括上述的莲子分配送料机构、用于对莲子进行切割的切割机构、以及用于将所述莲子分配送料机构输出的莲子输送至切割机构处切割并将切割好的莲子输出的传送机构。In order to achieve the above purpose, the present utility model also provides a lotus seed shelling machine, comprising the above-mentioned lotus seed distribution and feeding mechanism, a cutting mechanism for cutting the lotus seeds, and a lotus seed for the output of the lotus seed distribution and feeding mechanism. The transmission mechanism that cuts and outputs the cut lotus seeds at the cutting mechanism.
在一个实施例中,所述切割机构包括设置在传送机构上方且沿莲子传送方向往复移动设置的刀具、以及设置在传送机构下方以增加切壳压力的弹簧盒,所述刀具通过转动的凸轮驱动往复移动。In one embodiment, the cutting mechanism comprises a knife disposed above the conveying mechanism and arranged to reciprocate along the conveying direction of the lotus seeds, and a spring box disposed below the conveying mechanism to increase the cutting pressure, the knife is driven by a rotating cam Move back and forth.
与现有技术相比,本实用新型具有以下效果:Compared with the prior art, the utility model has the following effects:
1、本实用新型通过螺旋杆和送料辊配合即可使莲子均匀分配送料,相较于现有技术中的杠杆结构,结构简单且制作成本低。1. The utility model can make the lotus seeds evenly distribute and feed through the cooperation of the screw rod and the feeding roller. Compared with the lever structure in the prior art, the structure is simple and the production cost is low.
2、本实用新型在料槽内设置有拨片,通过凸轮带动拨片上下往复移动,可以防止莲子大量上料时堵料。2. The utility model is provided with a paddle in the material trough, and the paddle is driven by the cam to move up and down reciprocatingly, which can prevent the lotus seeds from being blocked when a large amount of lotus seeds are fed.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present utility model more clearly, the accompanying drawings required to be used in the description of the embodiments will be briefly introduced below.
图1为本实用新型实施例中莲子脱壳机的结构示意图;Fig. 1 is the structural representation of the lotus seed sheller in the embodiment of the utility model;
图2为图1的主视图;Fig. 2 is the front view of Fig. 1;
图3为图2中弹簧盒的结构示意图。FIG. 3 is a schematic structural diagram of the spring box in FIG. 2 .
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“中心”、“顶”、“底”、“左”、“右”、“竖直”、“水平”、“内”、“外”、“前”、“后”等指示的方位或位置关系为基于说明书附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,需要说明的是,术语“第一”、“第二”、“第三”、“第四”仅为了方便描述目,不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "top", "bottom", "left", "right", "vertical", "horizontal", "inner" and "outer" , "front", "rear" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying the indicated device or Elements must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. In the description of the present invention, it should be noted that the terms "first", "second", "third", and "fourth" are only for convenience of description and cannot be construed as indicating or implying relative importance.
一种莲子脱壳机,如图1所示,包括莲子分配送料机构、切割机构以及传送机构,待去壳的莲子从莲子分配送料机构依次输出,通过传送机构输送至切割机构下方进行切割,切割后的莲子在传送机构的作用下继续输送且实现壳仁分离,所述莲子分配送料机构、切割机构以及传送机构均安装在机架1上,机架1的结构并不做具体限制。A lotus seed shelling machine, as shown in Figure 1, comprises a lotus seed distribution feeding mechanism, a cutting mechanism and a transmission mechanism, and the lotus seeds to be dehulled are sequentially output from the lotus seed distribution and feeding mechanism, and are transported to the lower part of the cutting mechanism by the transmission mechanism for cutting, cutting The latter lotus seeds continue to be transported and separate the shell and kernel under the action of the transmission mechanism. The lotus seeds distribution and feeding mechanism, the cutting mechanism and the transmission mechanism are all installed on the frame 1, and the structure of the frame 1 is not specifically limited.
在本实施例中,所述莲子分配送料机构包括进料组件和分配组件,所述进料组件包括料槽2、设置在所述料槽2内的疏导轮201、以及设置在所述料槽2下部且延伸出料槽2的送料辊202,所述疏导轮201和送料辊202同向转动配合设置。如图1所示,所述料槽2设置在机架1的左侧,所述疏导轮201设置在料槽2内的左侧,所述疏导轮201同轴连接有第一枢轴203,所述第一枢轴203的一端穿过料槽2的后侧壁与驱动机构连接,另一端穿出料槽2的前侧壁。In this embodiment, the lotus seed distribution and feeding mechanism includes a feeding assembly and a distribution assembly. The feeding assembly includes a
所述送料辊202设置在所述料槽2的右侧下部,即送料辊202设置在疏导轮201的右侧下方,且所述送料辊202的端部穿过料槽2的前侧壁并延伸至料槽2的前方,所述送料辊202同轴连接有第二枢轴,所述第二枢轴的后端与驱动机构连接以带动送料辊202转动,为了使莲子均匀进入分配组件,所述疏导轮201和送料辊202之间的间隙与莲子的尺寸相匹配。The
莲子一般都是大量上料,为了避免莲子堵料,如图2所示,所述料槽2内可转动设置有能够上下拨动的拨片204,所述拨片204远离与料槽2连接处的一端能够贴和送料辊202的表面。在本实施例中,所述拨片204通过转轴205设置在料槽2内,且拨片204的右端与转轴205固接。如图1所示,所述转轴205与送料辊202平行设置,且转轴205的前端延伸出料槽2前侧壁,转轴205延伸出料槽2的一侧设置有启动片206,所述启动片206的右端与转轴205固接,左侧贴和第一凸轮207设置,这样第一凸轮207在转动过程中会带动启动片206往复上下移动,而启动片206又与转轴205固接,因此在启动片206上下移动时转轴202会往复顺逆转动,从而带动与转轴202后侧固接的拨片204上下拨动,以防止莲子堵料。The lotus seeds are generally loaded in large quantities. In order to avoid lotus seeds from blocking the material, as shown in Figure 2, a
在本实施例中,为了带动所述第一凸轮207转动,所述第一凸轮207与疏导轮201同轴设置,即第一凸轮207设置在所述第一枢轴203穿出料槽2的一端,这样在驱动机构驱动疏导轮201转动时,第一凸轮207同步转动,减少驱动电机的设置,节省制作成本。In this embodiment, in order to drive the
需要说明的是,由于疏导轮201与送料辊202上下设置,也即第一凸轮207与送料辊202上下设置,因此要同时实现拨片204贴和送料辊202、启动片206贴和第一凸轮207,拨片204和启动片206以转轴205为交点成角度设置;另需要说明的是,实现所述拨片204上下往复拨动的结构并不局限于本实施例给出的结构。It should be noted that since the
在本实施例中,如图2所示,所述分配组件包括设置在所述料槽2出料端的螺旋轴3、以及设置在所述螺旋轴3远离料槽2一端的导向轨301,所述螺旋轴3与送料辊202配合设置以使莲子沿着螺旋轴3依次输送至导向轨301处,所述导向轨301与送料辊202配合设置以使莲子依次从导向轨301输出。In this embodiment, as shown in FIG. 2 , the distribution assembly includes a
具体的,所述螺旋轴3设置在疏导轮201的下方,所述螺旋轴3上沿其螺旋方向开有螺旋槽,从料槽2出料端落下的莲子依次进入到螺旋轴3上的螺旋槽内,螺旋轴3与送料辊202配合以使莲子通过螺旋轴3输送至导向轨301处。所述螺旋轴3与送料辊202配合设置是指螺旋轴3与送料辊202左右平行分布,螺旋轴3与送料辊202同向转动设置,且螺旋轴3的右侧与送料辊202的左侧基本相贴,这样莲子沿螺旋轴3输送时旋转向前移动,不会掉落。Specifically, the
为了进一步防止莲子沿旋转轴3移动时跳出,所述螺旋轴3右侧上方设有第一压杆302,所述送料辊202的左侧上方第二压杆303,第一压杆302和第二压杆303平行设置。为了匹配大小不同的莲子,第二压杆303可以上下调节,调节结构为常规结构,本实施例不做具体赘述。In order to further prevent the lotus seeds from jumping out when moving along the
为了将螺旋轴3输送过来的莲子依次输出,所述导向轨301上设有弧形槽,如图1所示,所述送料辊202与导向轨301位置对应处的周向开设有导向槽304,所述弧形槽具有与导向槽304匹配的弧度,且弧形槽与导向槽304之间的间隙与单个莲子的尺寸相匹配,这样输送至导向轨301弧形槽处的莲子在送料辊202的转动作用下输送至传送机构上。In order to output the lotus seeds conveyed by the
在本实施例中,如图1所示,所述传送机构设置在莲子分配送料机构的下方以承接从导向轨301输出的莲子,包括主动轮401、从动轮402、以及将所述主动轮401和从动轮402连接的传送带4,所述主动轮401和从动轮402均支撑设置在机架1上。In this embodiment, as shown in FIG. 1 , the conveying mechanism is arranged below the lotus seed distribution and feeding mechanism to receive the lotus seeds output from the
在本实施例中,如图2所示,所述切割机构包括设置在传送机构上方且沿莲子传送方向设置的上压板501、往复移动且嵌设在所述上压板501上的刀具5、以及设置在传送机构下方以增加切壳压力的弹簧盒6。具体的,所述上压板501通过支架设置在传送带4的上方,上压板501沿传送带4传送方向延伸,上压板501与传动带4之间的间距与单个莲子的尺寸相匹配,以通过上压板501和传动带4对莲子形成挤压。In this embodiment, as shown in FIG. 2 , the cutting mechanism includes an upper
所述刀具5邻近送料辊202设置,本实施例中,刀具5通过刀具座502设置在送料辊202的右侧,刀具座502固定在机架1上,刀具5滑动连接在刀具座502的下表面。为了使刀具5对上压板501与传送带4之间的莲子进行切割,所述上压板501上开设有用于供刀具5穿过的条形槽。The
在本实施例中,如图1所示,为了实现刀具5的往复移动,所述刀具5的右侧设置有连接板503,所述连接板503的右侧开有通槽504,通槽504的尺寸大于后述的第二凸轮505的尺寸,所述通槽504内容置有第二凸轮505,驱动机构带动第二凸轮505转动时会带动连接板503左右往复移动,进而带动刀具5左右往复移动以对莲子切割。需要说明的是,实现刀具5左右往复移动的结构并不局限于本实施例中的结构。In this embodiment, as shown in FIG. 1 , in order to realize the reciprocating movement of the
在本实施例中,如图2所示,所述弹簧盒6设有三个,三个所述弹簧盒6一字排列在传送带4的下方。具体的,如图3所示,弹簧盒6整体呈Z型结构,包括上增压板601、下固定板602、以及连接所述上增压板601和下固定板602的连接斜板603,所述连接斜板603分别与上增压板601、下固定板602通过弹簧604连接,为了方便连接弹簧604,所述连接斜板603与上增压板601、下固定板602对应处分别设有平台。更具体的,所述下固定板602固定,所述连接斜板603的下端与下固定板602通过活动轴可转动连接,所述连接斜板603的上端通过活动轴与上增压板604可转动连接,为了保证上增压板601和连接斜板603的回复,所述活动轴上均设置有扭转弹簧。在弹簧604回弹力作用下,上增压板604与传输带503接触,可以增加切壳压力。In this embodiment, as shown in FIG. 2 , three
本实用新型在使用时,从料槽2添加待去壳的莲子,在疏导轮201和送料辊202的配合下,莲子从疏导轮201和送料辊202的间隙依次进入螺旋轴3的螺旋槽内,在螺旋轴3与送料辊202同向转动下,莲子从螺旋轴3依次输送到导向轨301处,并滑落至传动带4上,从而实现了莲子的均匀分配送料;莲子在传动带4的作用下移动到刀具5处,在左右往复移动的刀具的切割下,莲子壳被切开,弹簧盒6可以增加切割压力;切割后的莲子沿着传动带4继续向前移动,莲子壳从传动带4上脱落,去壳后的莲子沿着传动带4输送至右端的收集盒内。When the utility model is in use, the lotus seeds to be peeled are added from the
需要说明的是,本实用新型不局限于用于莲子去壳,对于其他类似产品也可适用。It should be noted that the present invention is not limited to being used for lotus seed hulling, and is also applicable to other similar products.
应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。It should be pointed out that for those of ordinary skill in the art, without departing from the inventive concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112976125A (en) * | 2021-02-28 | 2021-06-18 | 张云青 | Seed processingequipment for farming of utilization promotion cutting principle |
| CN113141808A (en) * | 2021-03-15 | 2021-07-23 | 梁荣丽 | Seed processing opening device for planting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976125A (en) * | 2021-02-28 | 2021-06-18 | 张云青 | Seed processingequipment for farming of utilization promotion cutting principle |
| CN112976125B (en) * | 2021-02-28 | 2022-10-11 | 北京亿刻科技有限公司 | Seed processingequipment for farming of utilization promotion cutting principle |
| CN113141808A (en) * | 2021-03-15 | 2021-07-23 | 梁荣丽 | Seed processing opening device for planting |
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