CN210815874U - A spraying line - Google Patents
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- CN210815874U CN210815874U CN201921503803.3U CN201921503803U CN210815874U CN 210815874 U CN210815874 U CN 210815874U CN 201921503803 U CN201921503803 U CN 201921503803U CN 210815874 U CN210815874 U CN 210815874U
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- 238000005507 spraying Methods 0.000 title claims abstract description 31
- 239000000725 suspension Substances 0.000 claims abstract 3
- 239000007921 spray Substances 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 13
- 239000000428 dust Substances 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000010422 painting Methods 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 description 18
- 238000009434 installation Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及工业生产技术领域,具体而言,涉及一种喷涂流水线。The utility model relates to the technical field of industrial production, in particular to a spraying assembly line.
背景技术Background technique
现有技术中,工件手动搬运至喷涂间,在喷涂间喷涂完成后再手动搬运出喷涂间,费时费力,工人劳动强度较大。In the prior art, the workpiece is manually transported to the spray booth, and then manually transported out of the spray booth after the spray coating is completed, which is time-consuming and labor-intensive, and labor intensity of the workers is relatively high.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related technologies.
有鉴于此,本实用新型的目的在于提供一种喷涂流水线。In view of this, the purpose of the present invention is to provide a spraying assembly line.
为了实现上述目的,本实用新型的技术方案提供了一种喷涂流水线,包括:支架、吊装运输轨道、装载升降机、卸载升降机以及喷涂间;支架固设于地面上,吊装运输轨道固定在支架上;吊装运输轨道穿过喷涂间,装载升降机位于吊装运输轨道的一端,卸载升降机位于吊装运输轨道的另一端;吊装运输轨道上活动设有吊挂装置,装载升降机上的工件能可拆卸连接在吊挂装置上,并在喷涂间喷涂后移动至卸载升降机上侧。In order to achieve the above purpose, the technical solution of the present utility model provides a spraying assembly line, comprising: a support, a hoisting and transporting track, a loading lift, an unloading lift and a spray booth; the support is fixed on the ground, and the hoisting and transporting track is fixed on the support; The hoisting transportation track passes through the spray booth, the loading elevator is located at one end of the hoisting transportation track, and the unloading elevator is located at the other end of the hoisting transportation track; there is a hanging device on the hoisting transportation track, and the workpiece on the loading elevator can be detachably connected to the hoisting device on the device, and move to the upper side of the unloading elevator after spraying in the spray booth.
本方案中,在装载升降机位置,待喷涂的工件可拆卸地设于吊挂装置上,吊挂装置沿吊装运输轨道运动,使待喷涂的工件由装载升降机的位置移动至喷涂间,并在喷涂间喷涂后移动至卸载升降机的位置,工作人员通过卸载升降机将喷涂好的工件从吊挂装置上取下,以完成工件的喷涂。In this scheme, at the loading elevator position, the workpiece to be sprayed is detachably installed on the hanging device, and the hanging device moves along the hoisting and transporting track, so that the workpiece to be sprayed moves from the loading elevator position to the spray booth, and is sprayed in the spray booth. After spraying, move to the position of the unloading elevator. The staff removes the sprayed workpiece from the hanging device through the unloading elevator to complete the spraying of the workpiece.
通过本方案,能够实现流水化作业,能够提高工件的喷涂效率。通过设置吊装运输轨道以及吊挂装置,能够提高空间利用率。同时能够降低工人的劳动强度。Through this solution, the streamlined operation can be realized, and the spraying efficiency of the workpiece can be improved. By arranging the hoisting transportation rail and the hoisting device, the space utilization rate can be improved. At the same time, it can reduce the labor intensity of workers.
在上述技术方案中,优选地,吊装运输轨道包括:至少一个循环轨道,与支架固定连接且循环轨道为环形,且循环轨道上设有多个吊挂装置,吊挂装置能沿循环轨道单向运动。In the above technical solution, preferably, the hoisting and transporting track includes: at least one circulating track, which is fixedly connected to the bracket and is annular, and is provided with a plurality of hanging devices on the circulating track, and the hanging devices can be unidirectional along the circulating track. sports.
在上述任一技术方案中,优选地,吊装运输轨道还包括:与支架固定连接的第一直线轨道和第二直线轨道,第一直线轨道和第二直线轨道平行且存在不为零的间距;第一直线轨道和第二直线轨道上均活动设有吊挂装置,吊挂装置能沿第一直线轨道或第二直线轨道做往复运动。In any of the above technical solutions, preferably, the hoisting and transporting rail further comprises: a first linear rail and a second linear rail that are fixedly connected to the bracket, the first linear rail and the second linear rail are parallel and there is a non-zero distance; both the first linear track and the second linear track are movably provided with a hanging device, and the hanging device can reciprocate along the first linear track or the second linear track.
在上述任一技术方案中,优选地,喷涂间的底部设有至少一个除尘通道,除尘通道与排气风机连通。In any of the above technical solutions, preferably, at least one dust removal channel is provided at the bottom of the spray booth, and the dust removal channel is communicated with the exhaust fan.
在上述任一技术方案中,优选地,除尘通道在竖直方向上位于吊装运输轨道下侧。In any of the above technical solutions, preferably, the dust removal channel is located on the lower side of the hoisting transport track in the vertical direction.
在上述任一技术方案中,优选地,还包括:烘干间,与卸载升降机相邻设置;运输轨道,由卸载升降机位置延伸至烘干间;运输装置,运输装置通过运输轨道在卸载升降机和烘干间之间做往复运动。In any of the above technical solutions, preferably, it further includes: a drying room, which is arranged adjacent to the unloading lift; a transport track, which extends from the position of the unloading lift to the drying room; a transport device, which runs between the unloading lift and the unloading lift through the transport track. Reciprocate between drying rooms.
在上述任一技术方案中,优选地,卸载升降机设于第一安装凹坑内,卸载升降机的第一工作台位于下降位置时,第一工作台与地面高度一致。In any of the above technical solutions, preferably, the unloading lift is arranged in the first installation pit, and when the first worktable of the unloading lift is in the descending position, the height of the first workbench and the ground is the same.
在上述任一技术方案中,优选地,装载升降机设于第二安装凹坑内,装载升降机的第二工作台位于下降位置时,第二工作台与地面高度一致。In any of the above technical solutions, preferably, the loading elevator is arranged in the second installation pit, and when the second worktable of the loading elevator is in the lowered position, the height of the second worktable is the same as that of the ground.
本实用新型的附加方面和优点将在下面的描述部分中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will become apparent in the following section of the description, or learned by practice of the present invention.
附图说明Description of drawings
图1是根据本实用新型的一个实施例的喷涂流水线的俯视图;1 is a top view of a spraying assembly line according to an embodiment of the present invention;
图2是如图1中A部分的局部放大图;Fig. 2 is a partial enlarged view of part A in Fig. 1;
图3是如图1中B部分的局部放大图;Fig. 3 is a partial enlarged view of part B in Fig. 1;
图4是图3中F-F截面的剖视图;Fig. 4 is the sectional view of F-F section in Fig. 3;
图5是如图1中C部分的局部放大图;Fig. 5 is the partial enlarged view of C part in Fig. 1;
图6是图5中G-G截面的剖视图;Fig. 6 is the sectional view of G-G section in Fig. 5;
图7是如图1中D部分的局部放大图;Fig. 7 is a partial enlarged view of part D in Fig. 1;
图8是如图1中E部分的局部放大图;Fig. 8 is a partial enlarged view of part E in Fig. 1;
图9是图8中H-H截面的剖视图;Fig. 9 is the sectional view of the H-H section in Fig. 8;
图10是根据本实用新型的一个实施例的转运装置的侧视图;10 is a side view of a transfer device according to an embodiment of the present invention;
图11是根据本实用新型的一个实施例的转运装置的侧视图。11 is a side view of a transfer device according to one embodiment of the present invention.
其中,图1至图11中的附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between the reference numerals and the component names in Fig. 1 to Fig. 11 is:
10支架,20吊装运输轨道,21循环轨道,22第一直线轨道,23第二直线轨道,24吊挂装置,30装载升降机,40卸载升降机,50喷涂间,51除尘通道,52喷漆工作台,53工作台护栏,60烘干间,70运输轨道,80运输装置,81转运平台,811连接部,82转轴,83滚轮,84转盘,85摇把,861传动轴,90第一安装凹坑。10 brackets, 20 hoisting transport rails, 21 circulating rails, 22 first linear rails, 23 second linear rails, 24 hanging devices, 30 loading lifts, 40 unloading lifts, 50 spray booths, 51 dust removal channels, 52 paint workbenches , 53 workbench guardrail, 60 drying room, 70 transport track, 80 transport device, 81 transfer platform, 811 connection, 82 shaft, 83 roller, 84 turntable, 85 handle, 861 drive shaft, 90 first installation pit .
具体实施方式Detailed ways
为了可以更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和具体实施方式对本实用新型进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的其他方式来实施,因此,本实用新型的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Therefore, the protection scope of the present invention is not limited by the following Limitations of the specific embodiments disclosed.
下面参照图1至图11描述根据本实用新型的一些实施例。Some embodiments according to the present invention are described below with reference to FIGS. 1 to 11 .
如图1至图9所示,本实用新型的实施例提供了一种喷涂流水线,包括:支架10、吊装运输轨道20、装载升降机30、卸载升降机40以及喷涂间50;支架10通过埋设地桩固设于地面上,吊装运输轨道20通过螺栓固定在支架10上;吊装运输轨道20穿过喷涂间50,装载升降机30位于吊装运输轨道20的一端,卸载升降机40位于吊装运输轨道20的另一端;吊装运输轨道20上活动设有吊挂装置24,装载升降机30上的工件能可拆卸连接在吊挂装置24上(例如为吊挂装置24上设有挂钩,工件能挂在挂钩上,实现工件和吊挂装置24的可拆卸连接),并在喷涂间50喷涂后移动至卸载升降机40上侧。As shown in FIGS. 1 to 9 , an embodiment of the present invention provides a spraying assembly line, including: a bracket 10 , a hoisting and transporting
本方案中,在装载升降机30位置,待喷涂的工件可拆卸地设于吊挂装置24上,吊挂装置24沿吊装运输轨道20运动,使待喷涂的工件由装载升降机30的位置移动至喷涂间50,并在喷涂间50喷涂后移动至卸载升降机40的位置,工作人员通过卸载升降机40将喷涂好的工件从吊挂装置24上取下,以完成工件的喷涂。In this solution, at the position of the loading elevator 30, the workpiece to be sprayed is detachably arranged on the hanging
通过本方案,能够实现流水化作业,能够提高工件的喷涂效率。通过设置吊装运输轨道20以及吊挂装置24,能够提高空间利用率。Through this solution, the streamlined operation can be realized, and the spraying efficiency of the workpiece can be improved. By providing the hoisting
在上述实施例中,优选地,吊装运输轨道20包括:至少一个循环轨道21,与支架10固定连接且循环轨道21为环形,且循环轨道21上设有多个吊挂装置24,吊挂装置24能沿循环轨道21单向运动。In the above embodiment, preferably, the hoisting and transporting
本方案中,循环轨道21为环形,即循环轨道21上的吊挂装置24能沿循环轨道21做环形运动,能够实现连续作业,适用于小型工件的连续喷涂作业。In this solution, the circulating
在上述任一实施例中,优选地,吊装运输轨道20还包括:与支架10固定连接的第一直线轨道22和第二直线轨道23,第一直线轨道22和第二直线轨道23平行且存在不为零的间距;第一直线轨道22和第二直线轨道23上均活动设有吊挂装置24,吊挂装置24能沿第一直线轨道22或第二直线轨道23做往复运动。In any of the above embodiments, preferably, the hoisting and transporting
本方案中,第一直线轨道22和第二直线轨道23除了能够导单独通过吊挂装置24挂载待喷涂工件外,第一直线轨道22还能够和第二直线轨道23配合,共同挂载大型工件,使喷涂流水线能够处理不同种类的工件,适用范围更广。In this solution, in addition to guiding the first
在上述任一实施例中,优选地,喷涂间50的底部设有至少一个除尘通道51,除尘通道51与排气风机连通。In any of the above embodiments, preferably, at least one
在上述任一实施例中,优选地,除尘通道51在竖直方向上位于吊装运输轨道20下侧。In any of the above embodiments, preferably, the
通过本方案,能够提高除尘效果,保证喷涂质量。Through this solution, the dust removal effect can be improved and the spraying quality can be guaranteed.
在上述任一实施例中,优选地,还包括:烘干间60,与卸载升降机40相邻设置;运输轨道70,由卸载升降机40位置延伸至烘干间60;运输装置80,运输装置80通过运输轨道70在卸载升降机40和烘干间60之间做往复运动。In any of the above embodiments, preferably, it further includes: a
本方案中,在喷涂完的工件到达卸载升降机40位置处后,卸载升降机40抬升,工件防止在卸载升降机40上,随后工件转移至运输装置80上,运输装置80沿轨道移动至烘干间60,最后将工件转移至烘干间60烘干。In this solution, after the sprayed workpiece reaches the position of the unloading
在上述任一实施例中,优选地,卸载升降机40设于第一安装凹坑90内,卸载升降机40的第一工作台位于下降位置时,第一工作台与地面高度一致。In any of the above embodiments, preferably, the
在上述任一实施例中,优选地,装载升降机30设于第二安装凹坑内,装载升降机30的第二工作台位于下降位置时,第二工作台与地面高度一致。In any of the above-mentioned embodiments, preferably, the loading lift 30 is arranged in the second installation pit, and when the second worktable of the loading lift 30 is in the lowered position, the second workbench is at the same height as the ground.
其中,吊挂装置24在运输轨道70上的设置方式为现有技术,例如申请号为CN201420288127.3的实用新型专利、申请号为CN201110121433.9的发明专利中的结构均可应用在本申请中,此处不再赘述。Among them, the arrangement of the
其中,如图10和图11所示,具体地,运输装置80包括:转运平台81,转运平台81下侧转动设有至少两个平行的转轴82,转轴82沿转运平台81的宽度方向设置且转轴82上固设有滚轮83(例如为通过焊接固定);转盘84,转动设于转运平台81的一侧,转盘84上设有摇把85,转盘84用过传动结构连接。10 and FIG. 11 , specifically, the
本方案中,工人转动摇把85,即可使转盘84转动,转盘84通过传动结构带动转轴82转动,转轴82上的滚轮83向前滚筒,使运输装置80移动,完成转运。In this solution, the worker rotates the crank handle 85 to rotate the
通过上设置摇把85,工人转动摇把85即可驱动运输装置80转动,工人更加省力,减少工人的体力消耗,进而能够有效防止流水线上出现岗位无人的状态,使流水线能够正常运转。By arranging the crank handle 85 on the top, the worker can turn the crank handle 85 to drive the
同时,工人在摇动摇把85的过程中还能够对四周进行观察,以能够准确调整运输装置80的行进状态。At the same time, the worker can also observe the surrounding during the process of shaking the crank handle 85, so as to be able to accurately adjust the traveling state of the
如图10所示,在上述实施例中,优选地,传动结构包括:传动轴861,转动设于转运平台81底侧,传动轴861的两端与转盘84以及转轴82通过齿轮转动连接。As shown in FIG. 10 , in the above embodiment, preferably, the transmission structure includes: a
本方案中,转轴82靠近传动轴861的一端、传动轴861的两端以及转盘84上均设有齿轮,传动轴861的两端与转盘84以及转轴82通过齿轮转动连接,齿轮成本较低,传动比可靠,使运输装置80成本较低,同时操作过程中能够通过摇把85准确控制运输装置80的速度,工人操作方便。In this solution, one end of the
在上述任一实施例中,优选地,转盘84与传动轴861的传动比小于1。In any of the above embodiments, preferably, the transmission ratio of the
进一步地,传动轴861与转轴82的传动比小于1。Further, the transmission ratio of the
本方案中,转盘84与传动轴861的传动比小1,传动轴861与转轴82的传动比小于1,即转盘84与转轴82之间的转动比小于1,这样摇把85更加省力,能够减小工人的劳动强度。In this solution, the transmission ratio between the
在上述任一实施例中,优选地,转盘84转动的轴线与转轴82转动的轴线平行,传动轴861的轴线与转盘84转动的轴线平行。In any of the above embodiments, preferably, the axis of rotation of the
本方案中,转盘84、转轴82以及传动轴861三者转动的轴线相互平行,能够提高力矩传递效率。In this solution, the rotation axes of the
在上述任一实施例中,优选地,转运平台81下侧通过焊接固设有多个连接部811,连接部811上设有连接孔,转轴82设于连接孔内,以实现转轴82与转运平台81的转动连接。In any of the above embodiments, preferably, a plurality of connecting
在上述任一实施例中,优选地,两个滚轮83的外侧分别与两个连接部811抵靠,以限制转轴82沿连接孔轴向的移动。In any of the above embodiments, preferably, the outer sides of the two
具体地,如图10所示,右侧滚轮83的右侧面与连接部811抵靠,左侧滚轮83的左侧面与连接部811抵靠,这样,即实现了转轴82的限位。Specifically, as shown in FIG. 10 , the right side of the
在上述任一实施例中,优选地,转运平台81上设有安装孔,转盘84上的连接穿过安装孔并沿安装孔的轴向与转运平台81抵靠,以实现所说转盘84与转运平台81上的转动连接。In any of the above embodiments, preferably, the
具体地,如图10所示,部分转盘84与转运平的右侧抵靠,同时,转盘84的右侧焊接有限位件,限位件可以为螺母等部件,限位件的右侧与转运平台81抵靠,这样,便能够限制转盘84沿转动轴向的位移。Specifically, as shown in FIG. 10 , part of the
以上结合附图详细说明了本实用新型的技术方案,本实用新型提供的喷涂流水线,能够实现流水化作业,能够提高工件的喷涂效率。通过设置吊装运输轨道以及吊挂装置,能够提高空间利用率。The technical solutions of the present invention are described in detail above with reference to the accompanying drawings. The spraying assembly line provided by the present invention can realize streamlined operation and improve the spraying efficiency of workpieces. By arranging the hoisting transportation rail and the hoisting device, the space utilization rate can be improved.
在本实用新型中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, the terms "first", "second" and "third" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance; the term "multiple" refers to two or two more than one, unless otherwise expressly limited. The terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be It is directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. limits.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiment", etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in the present invention novel in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or instance. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (8)
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