CN219256008U - A molding equipment for preparing autoclaved aerated concrete blocks using waste silica mud - Google Patents
A molding equipment for preparing autoclaved aerated concrete blocks using waste silica mud Download PDFInfo
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- CN219256008U CN219256008U CN202320033417.2U CN202320033417U CN219256008U CN 219256008 U CN219256008 U CN 219256008U CN 202320033417 U CN202320033417 U CN 202320033417U CN 219256008 U CN219256008 U CN 219256008U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土砌块成型设备技术领域,尤其涉及一种利用废硅泥制备蒸压加气混凝土砌块的成型设备。The utility model relates to the technical field of concrete block forming equipment, in particular to a forming equipment for preparing autoclaved aerated concrete blocks by using waste silica mud.
背景技术Background technique
近年来太阳能光伏行业由于产能严重过剩,行业内各个生产厂家技术创新及降本压力越发严重,其中废硅泥的产生逐渐增多,废硅泥是硅基太阳能板在晶圆加工中所产生的废切削液,在经过压滤处理后的产物,在废硅泥处理后添加原料以及配料,经配料搅拌,浇注,静停,切割和高压蒸养等工艺过程制成多孔混凝土制品;In recent years, due to the serious overcapacity of the solar photovoltaic industry, the pressure of technological innovation and cost reduction of various manufacturers in the industry has become more and more serious. Among them, the generation of waste silicon mud is gradually increasing. Waste silicon mud is the waste produced by silicon-based solar panels in wafer processing. Cutting fluid, the product after pressure filtration treatment, add raw materials and ingredients after waste silica mud treatment, and make porous concrete products through the processes of mixing ingredients, pouring, static stopping, cutting and autoclaving;
而现有的蒸压加气混凝土砌块的成型设备在加工过程中大多需要人工进行加料,人工操作无法保证每次加料的均匀,会影响蒸压加气混凝土砌块成型质量,使得混凝土砌块的成型设备的实用性较差,而且会大大降低其工作效率,从而不便于使用,因而我们需要设计一款实用性更好的混凝土砌块的成型设备。However, most of the existing autoclaved aerated concrete block molding equipment needs manual feeding during the processing process. Manual operation cannot ensure the uniformity of each feeding, which will affect the molding quality of the autoclaved aerated concrete block, making the concrete block The practicability of the existing forming equipment is poor, and its work efficiency will be greatly reduced, so it is not easy to use. Therefore, we need to design a more practical concrete block forming equipment.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种利用废硅泥制备蒸压加气混凝土砌块的成型设备。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a molding equipment for preparing autoclaved aerated concrete blocks by using waste silica mud.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种利用废硅泥制备蒸压加气混凝土砌块的成型设备,包括加工箱,所述加工箱的上端开设有混合槽,所述混合槽的内壁设置有盖板,所述盖板的上端固定有电机,所述电机的主轴贯穿盖板并固定有转杆,所述转杆的周向侧壁固定有多组搅拌块,所述加工箱的底部开设有矩形腔,所述混合槽的内底部开设有多个与矩形腔内部连通的下料槽,每个所述下料槽的内部均设置有电磁阀,所述矩形腔的内部设置有定量调节装置,所述加工箱的内部设置有移动控制装置。A molding equipment for preparing autoclaved aerated concrete blocks by using waste silica mud, comprising a processing box, a mixing tank is provided at the upper end of the processing box, a cover plate is arranged on the inner wall of the mixing tank, and the upper end of the cover plate is A motor is fixed, the main shaft of the motor runs through the cover plate and a rotating rod is fixed. There are multiple groups of stirring blocks fixed on the circumferential side wall of the rotating rod. A rectangular cavity is opened at the bottom of the processing box. The mixing tank The inner bottom is provided with a plurality of feeding troughs communicating with the inside of the rectangular cavity, each of the feeding troughs is provided with a solenoid valve, the inside of the rectangular cavity is provided with a quantitative adjustment device, and the inside of the processing box is provided with a There are mobile controls.
优选地,所述移动控制装置包括开设于加工箱侧壁的两个竖直腔,每个所述竖直腔的内壁均滑动连接有移动板,每个所述竖直腔的内顶部均固定有电动推杆,所述电动推杆的杆头与移动板上端固定。Preferably, the movement control device includes two vertical cavities opened on the side wall of the processing box, the inner wall of each of the vertical cavities is slidably connected with a moving plate, and the inner top of each of the vertical cavities is fixed There is an electric push rod, and the rod head of the electric push rod is fixed with the top of the moving plate.
优选地,所述矩形腔的内壁滑动连接有限位板,所述限位板的底部固定有两个连接块,两个所述连接块与两个移动板底部对应固定。Preferably, the inner wall of the rectangular cavity is slidably connected to the limiting plate, and the bottom of the limiting plate is fixed with two connecting blocks, and the two connecting blocks are correspondingly fixed to the bottoms of the two moving plates.
优选地,所述限位板的上端贯穿插设有下料管,所述连接块为U型块,所述下料管的底部贯穿至加工箱的下方。Preferably, a feeding pipe is inserted through the upper end of the limiting plate, the connecting block is a U-shaped block, and the bottom of the feeding pipe penetrates to the bottom of the processing box.
优选地,所述定量调节装置包括固定与矩形腔内顶部的固定块,所述固定块的内壁滑动连接有移动杆,所述移动杆的底部贯穿至固定块的下方并固定有密封板,所述移动杆的上端通过连接弹簧与固定块内顶部固定连接。Preferably, the quantitative adjustment device includes a fixed block fixed to the top of the rectangular cavity, the inner wall of the fixed block is slidably connected with a moving rod, and the bottom of the moving rod penetrates below the fixed block and is fixed with a sealing plate, so The upper end of the moving rod is fixedly connected with the inner top of the fixed block through a connecting spring.
优选地,所述移动杆为T型杆,所述密封板与下料管对应,所述密封板的上端固定有两个挡块,两个所述挡块均与限位板上端相抵。Preferably, the moving rod is a T-shaped rod, the sealing plate corresponds to the feeding pipe, and two stoppers are fixed on the upper end of the sealing plate, both of which are against the upper end of the limiting plate.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
1、本装置中,通过在移动板和限位板底部共同设置呈U型的连接块,可利用电动推杆带动移动板的移动过程中,实现限位板的上下移动,结合与下料管对应的密封板,可便于下料过程中下料管的密封,从而方便原料的定量下料使用,可保证混凝土砌块的精确成型使用,可有效保证其成型质量;1. In this device, by setting a U-shaped connecting block at the bottom of the moving plate and the limiting plate, the electric push rod can be used to drive the moving process of the moving plate to realize the up and down movement of the limiting plate, combined with the feeding tube The corresponding sealing plate can facilitate the sealing of the feeding pipe during the feeding process, thereby facilitating the quantitative feeding of raw materials, ensuring the precise molding and use of concrete blocks, and effectively ensuring the molding quality;
2、本装置中,通过在矩形腔的内顶部设置固定块,可在限位板沿着矩形腔内部上移过程中,实现移动杆在固定块内部的滑动同时可实现对连接弹簧的压缩,从而可使得保证密封板与下料管的对应,进而方便对原料下料量进行控制,方便不同类型混凝土砌块的制备成型使用,可有效增加装置的实用性。2. In this device, by setting the fixed block on the inner top of the rectangular cavity, the sliding of the moving rod inside the fixed block can be realized while the connection spring is compressed during the upward movement of the limiting plate along the inside of the rectangular cavity. Therefore, the correspondence between the sealing plate and the feeding pipe can be ensured, and the amount of feeding of raw materials can be controlled conveniently, the preparation and molding of different types of concrete blocks can be facilitated, and the practicability of the device can be effectively increased.
附图说明Description of drawings
图1为本实用新型提出的一种利用废硅泥制备蒸压加气混凝土砌块的成型设备的结构示意图;Fig. 1 is the structural representation of a kind of molding equipment that utilizes waste silica mud to prepare autoclaved aerated concrete block that the utility model proposes;
图2为本实用新型提出的一种利用废硅泥制备蒸压加气混凝土砌块的成型设备的俯视图;Fig. 2 is the plan view of a kind of forming equipment that utilizes waste silica mud to prepare autoclaved aerated concrete blocks proposed by the utility model;
图3为本实用新型提出的一种利用废硅泥制备蒸压加气混凝土砌块的成型设备的俯剖视图;Fig. 3 is a top sectional view of a molding device for preparing autoclaved aerated concrete blocks using waste silica mud proposed by the present invention;
图4为本实用新型提出的一种利用废硅泥制备蒸压加气混凝土砌块的成型设备中定量调节装置的结构示意图。Fig. 4 is a structural schematic diagram of a quantitative adjustment device in a molding equipment for preparing autoclaved aerated concrete blocks by using waste silica mud proposed by the utility model.
图中:1加工箱、2混合槽、3盖板、4电机、5转杆、6搅拌块、7矩形腔、8下料槽、9电磁阀、10竖直腔、11移动板、12电动推杆、13连接块、14限位板、15下料管、16固定块、17移动杆、18连接弹簧、19密封板、20挡块。In the figure: 1 processing box, 2 mixing tank, 3 cover plate, 4 motor, 5 rotating rod, 6 stirring block, 7 rectangular cavity, 8 feeding trough, 9 solenoid valve, 10 vertical cavity, 11 moving plate, 12 electric Push rod, 13 connecting blocks, 14 limit plates, 15 feeding pipes, 16 fixed blocks, 17 moving rods, 18 connecting springs, 19 sealing plates, 20 stoppers.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-4,一种利用废硅泥制备蒸压加气混凝土砌块的成型设备,包括加工箱1,加工箱1的上端开设有混合槽2,混合槽2的内壁设置有盖板3,盖板3的上端固定有电机4,电机4的主轴贯穿盖板3并固定有转杆5,转杆5的周向侧壁固定有多组搅拌块6,加工箱1的底部开设有矩形腔7,混合槽2的内底部开设有多个与矩形腔7内部连通的下料槽8,每个下料槽8的内部均设置有电磁阀9,矩形腔7的内部设置有定量调节装置,加工箱1的内部设置有移动控制装置。Referring to Figures 1-4, a molding equipment for preparing autoclaved aerated concrete blocks using waste silica mud, including a processing box 1, a
移动控制装置包括开设于加工箱1侧壁的两个竖直腔10,每个竖直腔10的内壁均滑动连接有移动板11,每个竖直腔10的内顶部均固定有电动推杆12,电动推杆12的杆头与移动板11上端固定;矩形腔7的内壁滑动连接有限位板14,限位板14的底部固定有两个连接块13,两个连接块13与两个移动板11底部对应固定;限位板14的上端贯穿插设有下料管15,连接块13为U型块,下料管15的底部贯穿至加工箱1的下方,通过在移动板11和限位板14底部共同设置呈U型的连接块13,可利用电动推杆12带动移动板11的移动过程中,实现限位板14的上下移动,结合与下料管15对应的密封板19,可便于下料过程中下料管15的密封,从而方便原料的定量下料使用,可保证混凝土砌块的精确成型使用,可有效保证其成型质量。The mobile control device includes two
定量调节装置包括固定与矩形腔7内顶部的固定块16,固定块16的内壁滑动连接有移动杆17,移动杆17的底部贯穿至固定块16的下方并固定有密封板19,移动杆17的上端通过连接弹簧18与固定块16内顶部固定连接;移动杆17为T型杆,密封板19与下料管15对应,密封板19的上端固定有两个挡块20,两个挡块20均与限位板14上端相抵,通过设置可在固定块16内部向上滑动的移动杆17,可在限位板14沿着矩形腔7内部上移过程中,始终保证密封板19与下料管15的对应,方便便于对限位板14位置进行调整,进而可实现对单次下料量的控制,方便不同类型混凝土砌块的成型使用,可有效增加装置的实用性。The quantitative adjustment device includes a
本实用新型中,在利用废硅泥进行蒸压加气混凝土砌块的制备过程中,首先需要将处理好的废硅泥加入至混合槽2内部,然后添加原料,此时启动电机4,在电机4主轴带动下实现转杆5和搅拌块6的旋转,从而可实现混合槽2内部原料的充分混合,待原料混合完成后,通过开启下料槽8内部的电磁阀9,使得下料槽8处于开启状态,从而可实现混合后原料自动进入矩形腔7内部,进而掉落至限位板14上方,在密封板19与下料管15内部对应且挡块20与限位板14上端相抵时,混合后的原料会在限位板14上逐渐储存,在限位板14上方空间存满原料后,混合槽2内部原料无法再次沿着下料槽8进入矩形腔7内部,此时关闭电磁阀9,可实现混合槽2和矩形腔7的关闭;In the utility model, in the process of using waste silica mud to prepare autoclaved aerated concrete blocks, it is first necessary to add the treated waste silica mud to the inside of the
然后在蒸压加气混凝土砌块成型过程中,通过控制电动推杆12,利用电动推杆12的伸长推动移动板11向下移动,在呈U型的连接块13带动下,可实现限位板14沿着矩形腔7内壁向下滑动,从而可带动下料管15的下移,进而方便下料管15、限位板14与密封板19和挡块20的分离,从而便于限位板14上方储存的原料沿着下料管15进入成型模具内部,而利用下料稳定对应的限位板14,可保证每次加料的均匀性,从而方便蒸压加气混凝土砌块的精确制备使用,无需人为后续的切割使用,可减少劳动力消耗;Then, during the forming process of the autoclaved aerated concrete block, by controlling the
而且在混合槽2内原料下料之前,通过控制电动推杆12,可利用电动推杆12带动移动板11向上移动,进而可在连接块13带动下,实现限位板14的竖直上移,而限位板14上移过程中,可推动移动杆17沿着固定块16内部滑动并实现连接弹簧18的压缩,同时可始终保证下料管15与密封板19的对应,进而可人为调整限位板14的停放高度,进而可实现可适用于不同量原料的定量下料使用,可有效增加装置的实用性。And before the raw material is unloaded in the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN116787579A (en) * | 2023-07-25 | 2023-09-22 | 浙江科雷斯铸造材料有限公司 | Riser production equipment and riser production process |
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| CN116787579A (en) * | 2023-07-25 | 2023-09-22 | 浙江科雷斯铸造材料有限公司 | Riser production equipment and riser production process |
| CN116787579B (en) * | 2023-07-25 | 2024-08-16 | 浙江科雷斯铸造材料有限公司 | Riser production equipment and riser production process |
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