CN218827409U - Liquid cooling welding-free battery pack grouping structure, battery pack and container type battery system - Google Patents
Liquid cooling welding-free battery pack grouping structure, battery pack and container type battery system Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 31
- 238000007789 sealing Methods 0.000 claims abstract description 42
- 239000003507 refrigerant Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000003466 welding Methods 0.000 claims description 10
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- 238000007599 discharging Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
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Abstract
本实用新型公开了一种电池组液冷无焊接成组结构、电池包及集装箱式电池系统,该电池组液冷无焊接成组结构包括多个液冷板,多组密封连接组件,设于端部的密封连接组件上的进水管、出水管、堵头,以及连接相邻的密封连接组件的连接管;各个液冷板上设有冷媒通道,所述密封连接组件用于密封连接液冷板,连接管用于连接相邻的密封连接组件,加上进水管、出水管及堵头,构成完整的电池组液冷系统,冷媒从进水口流入,通过密封连接组件进入各个液冷板,带走电芯产生的热量,本实用新型相对于焊接成组的液冷系统,对生产工艺的要求低,操作方便,密封性好,电芯可通过液冷板进行降温,提高电芯的均温性,延长电池组寿命。
The utility model discloses a battery pack liquid-cooled non-welded group structure, a battery pack and a container battery system. The water inlet pipe, the water outlet pipe, the plug on the sealing connection assembly at the end, and the connecting pipe connecting the adjacent sealing connection assembly; each liquid cold plate is provided with a refrigerant channel, and the sealing connection assembly is used for sealing connection liquid cooling Plates and connecting pipes are used to connect adjacent sealed connection components, plus water inlet pipes, outlet pipes and plugs to form a complete battery pack liquid cooling system. The refrigerant flows in from the water inlet, enters each liquid cooling plate through the sealed connection components, and takes away The heat generated by the electric core, compared with the liquid cooling system welded into groups, the utility model has lower requirements on the production process, is easy to operate, and has good sealing performance. The electric core can be cooled by the liquid cooling plate to improve the temperature uniformity of the electric core. , Extend battery pack life.
Description
技术领域technical field
本实用新型涉及储能电池的热管理技术领域,具体涉及一种电池组液冷无焊接成组结构、电池包及集装箱式电池系统。The utility model relates to the technical field of thermal management of energy storage batteries, in particular to a battery pack liquid-cooled non-welded group structure, a battery pack and a container-type battery system.
背景技术Background technique
储能电池组在充放电时,会产生大量热量,加上电池空间布置紧密,储能电池组内的温度迅速上升,即使电池组、集装箱内总的布置空间的温度在现有散热装置的作用下可以得到有效的下降,但箱内局部的热量难以均匀的排出,电池运行环境出现较大的差异。电池组在温差较大的环境下长期运行会导致电池间内阻、容量出现严重的差异,可能造成部分电池过充或过放,影响储能系统的性能和寿命,严重的还会造成安全隐患。When the energy storage battery pack is charged and discharged, a large amount of heat will be generated. In addition, the battery space is tightly arranged, and the temperature in the energy storage battery pack rises rapidly. However, the local heat in the box is difficult to be discharged evenly, and the operating environment of the battery has a large difference. The long-term operation of the battery pack in an environment with large temperature differences will lead to serious differences in the internal resistance and capacity of the batteries, which may cause some batteries to be overcharged or overdischarged, affect the performance and life of the energy storage system, and cause serious safety hazards .
针对上述问题,我们提出了一种电芯大侧面液冷的电池模组结构,申请号为202210815779.7的实用新型专利中公开了电芯、液冷板的成组结构,在电芯两个大侧面设置液冷板,降温效果更好,但是由于液冷板数量较多,通过焊接成组,结构强度好,但对焊接的技术要求高,生产成本较高,因此,需要设计一种无焊接的液冷成组结构,在降低成组难度和减少成本的同时,保证系统降温效果。本实用新型同时提出了一种电池包和集装箱式电池系统。In response to the above problems, we proposed a battery module structure with liquid cooling on the large side of the battery cell. The utility model patent with the application number 202210815779.7 discloses the group structure of the battery cell and the liquid cooling plate. The cooling effect is better if the liquid cooling plate is installed. However, due to the large number of liquid cooling plates, they are grouped by welding, and the structural strength is good, but the technical requirements for welding are high, and the production cost is high. Therefore, it is necessary to design a non-welding The liquid-cooled group structure ensures the cooling effect of the system while reducing the difficulty and cost of grouping. The utility model simultaneously proposes a battery pack and a container battery system.
发明内容Contents of the invention
本实用新型的主要目的是提出一种电池组液冷无焊接成组结构、电池包及集装箱式电池系统,旨在解决液冷焊接成组的局限性。The main purpose of the utility model is to propose a battery pack liquid-cooled non-welding group structure, battery pack and container battery system, aiming at solving the limitation of liquid-cooled welding group.
为实现上述目的,本实用新型提出如下技术方案,一种电池组液冷无焊接成组结构,其特征在于:In order to achieve the above purpose, the utility model proposes the following technical solution, a battery pack liquid-cooled non-welded group structure, characterized in that:
包括多个液冷板,其下部设有两个向外延伸的连接端部,It includes a plurality of liquid cooling plates, the lower part of which is provided with two connecting ends extending outwards,
多组密封连接组件,设于所述连接端部处,包括两个相对设置的主体部,Multiple sets of sealed connection components are arranged at the connection end, including two opposite main body parts,
进水管,套设于端部的密封连接组件上,The water inlet pipe is sleeved on the sealing connection assembly at the end,
出水管,套设于端部的密封连接组件上,The outlet pipe is sleeved on the sealing connection assembly at the end,
连接管,连接相邻的密封连接组件,Connecting tubes, connecting adjacent sealed connection components,
以及堵头,设于端部的密封连接组件上;And the plug, which is set on the sealing connection assembly at the end;
所述液冷板1内设有冷媒通道,所述冷媒通道在所述连接端部上形成两个与外界联通的冷媒通道开口;所述密封连接组件设于所述连接端部处,包括两个相对设置的主体部,所述主体部内表面上设有容纳所述连接端部的液冷板槽,外表面上设有水道接头,所述主体部上还设有密封槽,所述主体部上还设有多个用于固定连接两个所述主体部的连接孔。The
进一步的,所述密封槽内设有密封圈或设置密封结构胶。Further, a sealing ring or sealing structural glue is provided in the sealing groove.
进一步的,所述主体部内表面一端设有导向定位块,另一端与之对应的位置设有导向定位槽。Further, one end of the inner surface of the main body is provided with a guiding and positioning block, and the other end is provided with a guiding and positioning groove at a position corresponding thereto.
进一步的,所述导向定位块顶部设有水平向单侧或双侧延伸的固定部,所述导向定位槽具有容纳所述固定部的空间。Further, the top of the guide and positioning block is provided with a fixing part extending horizontally to one side or both sides, and the guide and positioning groove has a space for accommodating the fixing part.
进一步的,所述水道接头、所述连接管两端均为双向止水快插接头。Further, both ends of the waterway joint and the connecting pipe are two-way water-stop quick-plug joints.
进一步的,所述连接端部上设有液冷板定位孔,所述主体部上设有与所述液冷板定位孔相配合的液冷板定位柱。Further, the connection end is provided with a liquid-cooled plate positioning hole, and the main body is provided with a liquid-cooled plate positioning column matched with the liquid-cooled plate positioning hole.
进一步的,所述连接孔上设有螺纹连接件。Further, the connecting hole is provided with a threaded connecting piece.
进一步的,所述连接管中部设有一段波纹管。Further, a section of bellows is provided in the middle of the connecting pipe.
进一步的,本实用新型提出了一种电池包,包括电池壳体,以及电池组液冷无焊接成组结构,设于所述电池壳体内,包括上述的任意一个电池组液冷无焊接成组结构。Further, the utility model proposes a battery pack, including a battery case, and a battery pack liquid-cooled welding-free group structure, which is set in the battery case, including any one of the above-mentioned battery pack liquid-cooled welding-free grouping structures structure.
进一步的,本实用新型提出了一种集装箱式电池系统,包括上述的电池包。Further, the utility model proposes a container battery system, including the above-mentioned battery pack.
综上所述,本实用新型结构简单,相对于焊接成组的结构,对生产工艺的要求较低,操作方便,密封性更好,冷媒通过密封连接组件进入各个液冷板,冷媒流动的流阻小,散热效果好,使得每一块电芯均能通过液冷板进行降温,降温效果好,有效提高电芯的均温性,延长电池组的寿命。且本液冷结构紧凑,对电池组的体积影响小,具有较高的推广价值。To sum up, the utility model has a simple structure. Compared with the welded group structure, the requirements for the production process are lower, the operation is convenient, and the sealing performance is better. The refrigerant enters each liquid cold plate through the sealed connection assembly, and the refrigerant flows The resistance is small and the heat dissipation effect is good, so that each cell can be cooled by the liquid cooling plate, the cooling effect is good, the temperature uniformity of the cell is effectively improved, and the life of the battery pack is extended. Moreover, the liquid cooling has a compact structure, has little influence on the volume of the battery pack, and has high promotional value.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative work.
图1为本实用新型一实施例的三维分解结构示意图。Fig. 1 is a schematic diagram of a three-dimensional exploded structure of an embodiment of the present invention.
图2为本实用新型一实施例的密封连接组件和液冷板的连接示意图。Fig. 2 is a schematic diagram of the connection between the sealed connection assembly and the liquid cooling plate according to an embodiment of the present invention.
图3为图1另一角度的三维结构示意图。FIG. 3 is a schematic diagram of a three-dimensional structure from another angle in FIG. 1 .
附图标号说明:Explanation of reference numbers:
1-液冷板,11-冷媒通道,12-冷媒通道开口,13-连接端部,14-液冷板定位孔,2-密封连接组件,21-主体部,22-液冷板槽,23-连接孔,24-液冷板定位柱,25-密封槽,26-水道接头,27-导向定位块,28-导向定位槽,3-进水管,4-出水管,5-连接管,6-堵头;1-liquid cold plate, 11-refrigerant channel, 12-refrigerant channel opening, 13-connection end, 14-positioning hole of liquid cold plate, 2-seal connection assembly, 21-main body, 22-liquid cold plate groove, 23 -connection hole, 24-positioning column of liquid cooling plate, 25-sealing groove, 26-waterway joint, 27-guiding positioning block, 28-guiding positioning groove, 3-water inlet pipe, 4-water outlet pipe, 5-connecting pipe, 6 - Plug;
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,若本实用新型实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back...) in the embodiment of the present utility model, then the directional indications are only used to explain the position in a certain posture (as shown in the accompanying drawing). As shown), the relative positional relationship, movement conditions, etc. between the various components, if the specific posture changes, the directional indication will also change accordingly.
另外,若本实用新型实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”的含义为,包括三个并列的方案,以 “A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, the descriptions of "first", "second", etc. Implying their relative importance or implying the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, if the meaning of "and/or" appearing in the full text is to include three parallel schemes, taking "A and/or B" as an example, it includes scheme A, scheme B, or schemes satisfying both A and B . In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , also not within the scope of protection required by the utility model.
通常情况下,储能电池组在充放电时,会产生大量热量,加上电池空间布置紧密,储能电池组内的温度迅速上升,即使电池组、集装箱内总的布置空间的温度在现有散热装置的作用下可以得到有效的下降,但箱内局部的热量难以均匀的排出,电池运行环境出现较大的差异。电池组在温差较大的环境下长期运行会导致电池间内阻、容量出现严重的差异,可能造成部分电池过充或过放,影响储能系统的性能和寿命,严重的还会造成安全隐患。Normally, when the energy storage battery pack is charged and discharged, a large amount of heat will be generated. In addition, the battery space is tightly arranged, and the temperature in the energy storage battery pack rises rapidly. Under the action of the cooling device, it can be effectively reduced, but it is difficult to discharge the local heat in the box evenly, and there are large differences in the battery operating environment. The long-term operation of the battery pack in an environment with large temperature differences will lead to serious differences in the internal resistance and capacity of the batteries, which may cause some batteries to be overcharged or overdischarged, affect the performance and life of the energy storage system, and cause serious safety hazards .
为解决上述问题,本实用新型提供了一种电池组液冷无焊接成组结构,图1至图3为本实用新型一个实施例的三维结构示意图。In order to solve the above problems, the utility model provides a liquid-cooled battery pack structure without welding, and Fig. 1 to Fig. 3 are three-dimensional structural schematic diagrams of an embodiment of the utility model.
请参阅图1,一种电池组液冷无焊接成组结构,其特征在于:包括多个液冷板1,其下部设有两个向外延伸的连接端部13,Please refer to Fig. 1, a liquid-cooled battery pack structure without welding, which is characterized in that it includes a plurality of liquid-cooled
多组密封连接组件2,设于所述连接端部13处,包括两个相对设置的主体部21,Multiple sets of sealed connection assemblies 2 are provided at the
进水管3,套设于前端的密封连接组件2上,The water inlet pipe 3 is sleeved on the sealing connection assembly 2 at the front end,
出水管4,套设于后端的密封连接组件2上,The outlet pipe 4 is sleeved on the sealing connection assembly 2 at the rear end,
连接管5,连接相邻的密封连接组件2,The connecting pipe 5 connects the adjacent sealing connection components 2,
以及堵头6,设于端部的密封连接组件2上;And a plug 6, which is arranged on the sealing connection assembly 2 at the end;
所述液冷板1内设有冷媒通道11,所述冷媒通道11在所述连接端部13上形成两个与外界联通的冷媒通道开口12;所述密封连接组件2设于所述连接端部13处,包括两个相对设置的主体部21,所述主体部21内表面上设有容纳所述连接端部13的液冷板槽22,外表面上设有水道接头26,所述主体部21上还设有密封槽25,所述主体部上还设有多个用于固定连接两个所述主体部的连接孔23。The liquid
进一步的,所述密封槽25内设置密封结构胶,本实施例中,在密封槽25内打胶,该胶一般为密封结构胶,具有防水、防腐蚀的性能;同样的,也可以采用在密封槽25内设置密封圈的方式进行密封,其目的在于使密封连接组件的两个主体部21之间完全贴合;也可以采用其他能达到此目的的方式,在此不做过多限制。Further, sealing structure glue is set in the sealing
进一步的,所述主体部21内表面一端设有导向定位块27,另一端与之对应的位置设有导向定位槽28。Further, one end of the inner surface of the
进一步的,所述导向定位块27顶部设有水平向单侧延伸的固定部,所述导向定位槽具有容纳所述固定部的空间。该固定部用于在成组过程中固定两个主体部21,避免出现相对移动,从而引起漏液。Further, the top of the guiding and
进一步的,所述水道接头26、所述连接管5为双向止水快插接头,因此,在成组过程中,可以快速安装,而且,双向止水接头可防止连接管5和水道接头26在拔插连接过程中漏液,而使电芯产生安全隐患。Further, the waterway joint 26 and the connecting pipe 5 are two-way water-stop quick-plug joints, so they can be installed quickly during the grouping process, and the two-way water-stop joint can prevent the connecting pipe 5 and the waterway joint 26 from Liquid leakage during the plug-in connection process creates a safety hazard for the battery cell.
进一步的,所述连接管5中部设有一段波纹管(波纹管在图中未示出)。将连接管5套设于连接相邻的密封连接组件2上的水道接头26上,使各个密封连接组件2连通;为适应、包含相邻的所述液冷板1与安置于其中的电芯之间的位置、尺寸公差,各个连接管5的中部设有一段波纹管;在本实施例中,所述波纹管具有一定的伸缩性,以满足各两相邻的所述液冷板块1与安置于其中的电芯之间的位置、尺寸公差,并且所述波纹管可以吸收震动,以保证液冷的结构强度。所述连接管5的材质不做具体限制,考虑到应用场景在电池系统中,需要有耐腐蚀、绝缘的特点,故在本实施例中,所述连接管5的材质选择塑胶,具体为PA66+GF30材质,即玻璃纤维加强塑胶,以防止连接管5在长期使用过程中被腐蚀。Further, a section of bellows is provided in the middle of the connecting pipe 5 (the bellows are not shown in the figure). The connecting pipe 5 is sleeved on the waterway joint 26 connected to the adjacent sealed connection components 2, so that each sealed connection component 2 is communicated; in order to adapt to, include the adjacent said liquid
进一步的,所述连接端部13上设有液冷板定位孔14,所述主体部21上设有与所述液冷板定位孔14相配合的液冷板定位柱24。安装过程中,液冷板定位孔14套设在液冷板定位柱24上,限制液冷板1和密封连接组件2在竖直方向上的相对移动,同时,两个主体部21在垂直于液冷板1平面的方向上压紧,使液冷板1与密封连接组件2密封连接。Further, the connecting
进一步的,所述连接孔23上设有螺栓,将各个主体部21与液冷板1安装好后,将螺栓穿过连接孔23,另一端用螺母锁紧。Further, the connecting
将进水管3安装在电池组最前端左侧的水道接头26上,将出水管4安装在电池组最后端右侧的水道接头26上,另外两个端部的水道接头26,通过堵头6封闭。Install the water inlet pipe 3 on the waterway joint 26 on the left side of the front end of the battery pack, install the water outlet pipe 4 on the waterway joint 26 on the right side of the rearmost end of the battery pack, and the waterway joints 26 at the other two ends through the plug 6 closed.
冷媒从进水管3通入,流入最前端左侧的密封连接组件2,一部分冷媒进入液冷板1,流入另一侧的密封连接组件2,一部分冷媒通过连接管3流入下一个密封连接组件2,进入下一个液冷板1,由此,冷媒经过各个液冷板1,通过冷媒通道11,带走电芯充、放电产生的热量,流入另一侧的密封连接组件2,通过连接管3进入出水管6,流出电池包再次进行循环。The refrigerant enters from the water inlet pipe 3 and flows into the sealed connection assembly 2 on the left side of the front end. A part of the refrigerant enters the liquid
本实用新型还提出了一种电池包,该电池包包括电池壳体,电池组液冷无焊接成组结构以及多个电芯安装在壳体内,该电池组液冷无焊接成组结构的具体结构参照上述实施例,由于本电池包采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The utility model also proposes a battery pack, the battery pack includes a battery case, the battery pack is liquid-cooled without welding group structure and a plurality of batteries are installed in the case, the battery pack is liquid-cooled without welding group structure Referring to the above embodiments for structure, since this battery pack adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, and will not be repeated here.
本实用新型还提出了一种集装箱式电池系统,该集装箱式电池系统包括上述的电池包,该电池包的具体结构参照上述实施例,由于本集装箱式电池系统采用了上述实施例的全部技术方案,因此至少具有上述实施例的技术方案所在来的有益效果,在此不再一一赘述。The utility model also proposes a container-type battery system, the container-type battery system includes the above-mentioned battery pack, the specific structure of the battery pack refers to the above-mentioned embodiment, because the container-type battery system adopts all the technical solutions of the above-mentioned embodiment , and therefore at least have the beneficial effects of the technical solutions of the above embodiments, which will not be repeated here.
以上所述仅为本实用新型的可选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的实用新型构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。。The above is only an optional embodiment of the utility model, and therefore does not limit the patent scope of the utility model. Under the utility model concept of the utility model, the equivalent structural transformation made by using the specification of the utility model and the contents of the accompanying drawings , or directly/indirectly used in other relevant technical fields are all included in the patent protection scope of the present utility model. .
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Cited By (2)
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| CN115714211A (en) * | 2022-11-15 | 2023-02-24 | 重庆三峡时代能源科技有限公司 | Liquid cooling welding-free battery pack grouping structure, battery pack and container type battery system |
| WO2025000801A1 (en) * | 2023-06-30 | 2025-01-02 | 宁德时代新能源科技股份有限公司 | Communication pipe, thermal management assembly, battery, and electric device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115714211A (en) * | 2022-11-15 | 2023-02-24 | 重庆三峡时代能源科技有限公司 | Liquid cooling welding-free battery pack grouping structure, battery pack and container type battery system |
| WO2025000801A1 (en) * | 2023-06-30 | 2025-01-02 | 宁德时代新能源科技股份有限公司 | Communication pipe, thermal management assembly, battery, and electric device |
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