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CN218794803U - A tunnel wet cyclone intelligent green dust removal device - Google Patents

A tunnel wet cyclone intelligent green dust removal device Download PDF

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Publication number
CN218794803U
CN218794803U CN202222904208.9U CN202222904208U CN218794803U CN 218794803 U CN218794803 U CN 218794803U CN 202222904208 U CN202222904208 U CN 202222904208U CN 218794803 U CN218794803 U CN 218794803U
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mixing drum
fixed mounting
dust removal
filter layer
filtering bucket
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CN202222904208.9U
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Chinese (zh)
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王瑞宁
尹帅博
刘莉
郝霖
孟琬臻
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

The utility model discloses a green dust collector of tunnel wet-type whirl intelligence relates to tunnel dust removal technical field, the on-line screen storage device comprises a base, base top fixed mounting has the mixing drum, fixed mounting has the motor in the base, the motor output end runs through the mixing drum, motor output end fixed mounting has the screw axis, mixing drum top fixed mounting high pressure water pump, mixing drum top fixed mounting has the atomizer, mixing drum outside fixed mounting fan, the escape hole has been seted up at the mixing drum top, mixing drum one side fixed connection one-level filtering bucket, the first filter layer of demountable installation in the one-level filtering bucket, one-level filtering bucket opposite side fixed connection second grade filter vat, demountable installation second filter layer in the second grade filter vat, the second filter layer passes through advance water piping connection high pressure water pump, the utility model discloses effectual dust removal that goes on improves dust collection efficiency, circulated use, convenient and energy-saving accords with the theory of green dust removal.

Description

一种隧道湿式旋流智能绿色除尘装置A tunnel wet cyclone intelligent green dust removal device

技术领域technical field

本实用新型属于隧道除尘领域,具体涉及一种隧道湿式旋流智能绿色除尘装置。The utility model belongs to the field of tunnel dust removal, and in particular relates to a tunnel wet swirling intelligent green dust removal device.

背景技术Background technique

近年来我国兴建的隧道项目逐渐增多,隧道距离不断加大的同时,洞内的通风问题也成为了相关人员考虑的重要内容。In recent years, the number of tunnel projects built in my country has gradually increased, and while the tunnel distance has continued to increase, the ventilation problem in the tunnel has also become an important consideration for relevant personnel.

传统的隧道通风系统通过风机将内部带有灰尘空气吸入,通过过滤层对灰尘进行过滤后排放,但是还存在一定的不足之处,容易造成粉尘过大,通风效果差,节能效果差等问题。The traditional tunnel ventilation system sucks the dusty air inside through the fan, filters the dust through the filter layer and then discharges it, but there are still some deficiencies, such as excessive dust, poor ventilation effect, and poor energy saving effect.

实用新型内容Utility model content

本实用提供了一种隧道湿式旋流智能绿色除尘装置,用以解决传统的隧道通风系统通过风机将内部带有灰尘空气吸入,通过过滤层对灰尘进行过滤后排放,但是还存在一定的不足之处,容易造成粉尘过大,通风效果差,节能效果差等的技术问题。The utility model provides a tunnel wet swirl intelligent green dedusting device, which is used to solve the problem that the traditional tunnel ventilation system sucks the air with dust inside through the fan, and discharges the dust after filtering through the filter layer, but there are still some deficiencies. It is easy to cause technical problems such as excessive dust, poor ventilation effect, and poor energy saving effect.

为解决上述技术问题,本实用新型提供的一种隧道湿式旋流智能绿色除尘装置,包括底座,所述底座上方固定安装有混合筒,所述底座内固定安装有电机,所述电机电性连接外接电源,所述电机输出端贯穿混合筒,所述电机输出端固定安装有螺旋轴,所述混合筒顶端固定安装高压水泵,所述混合筒上方固定安装有雾化喷头,所述雾化喷头连接高压水泵,所述混合筒外侧固定安装风机,所述风机电性连接外接电源,所述混合筒顶部开设有逃逸孔,所述混合筒一侧固定连接一级过滤桶,所述一级过滤桶内可拆卸安装第一过滤层,所述一级过滤桶另一侧固定连接二级过滤桶,所述二级过滤桶内可拆卸安装第二过滤层,所述第二过滤层通过进水管连接高压水泵。In order to solve the above technical problems, the utility model provides a tunnel wet swirling intelligent green dust removal device, which includes a base, a mixing cylinder is fixedly installed above the base, a motor is fixedly installed in the base, and the motor is electrically connected External power supply, the output end of the motor runs through the mixing cylinder, the output end of the motor is fixedly installed with a screw shaft, the top of the mixing cylinder is fixedly installed with a high-pressure water pump, the top of the mixing cylinder is fixedly installed with an atomizing nozzle, and the atomizing nozzle A high-pressure water pump is connected, and a fan is fixedly installed on the outside of the mixing cylinder. The fan is electrically connected to an external power supply. An escape hole is opened on the top of the mixing cylinder. The first filter layer is detachably installed in the barrel, the other side of the first-stage filter barrel is fixedly connected to the second-stage filter barrel, and the second filter layer is detachably installed in the second-stage filter barrel, and the second filter layer passes through the water inlet pipe Connect the high pressure water pump.

优选的,所述混合筒中部位置固定安装有上排水管,所述上排水管另一端固定连接一级过滤桶,所述一级过滤桶下方固定安装底排水管,所述底排水管另一端固定连接二级过滤桶。Preferably, an upper drainpipe is fixedly installed in the middle of the mixing cylinder, the other end of the upper drainpipe is fixedly connected to a primary filter barrel, a bottom drainpipe is fixedly installed under the primary filter barrel, and the other end of the bottom drainpipe Fixedly connect the secondary filter bucket.

优选的,所述上排水管的高度低于风机的高度。Preferably, the height of the upper drain pipe is lower than that of the fan.

优选的,所述混合筒下方开设有排砂口,所述排砂口内可拆卸安装排砂塞,所述排砂塞外侧固定安装有把手。Preferably, a sand discharge port is provided below the mixing cylinder, a sand discharge plug is detachably installed in the sand discharge port, and a handle is fixedly installed on the outside of the sand discharge plug.

本实用新型相比现有技术具有以下优点:Compared with the prior art, the utility model has the following advantages:

1、本实用新型的一种隧道湿式旋流智能绿色除尘装置,使用时,首先将清水灌注在二级过滤桶内,启动风机、高压水泵和电机电路,风机将灰尘吸入混合筒内,高压水泵通过进水管将清水注入雾化喷头,进而通过雾化喷头进行雾化,雾化水与灰尘结合,形成灰尘混合物,在重力的作用下落入混合筒内,清洗后的气体用过逃逸孔排出,完成空气过滤,有效的进行除尘,提高除尘效率。1. A tunnel wet swirl intelligent green dedusting device of the present utility model, when in use, first pour clean water into the secondary filter bucket, start the fan, high-pressure water pump and motor circuit, the fan sucks the dust into the mixing cylinder, and the high-pressure water pump The clean water is injected into the atomizing nozzle through the water inlet pipe, and then atomized through the atomizing nozzle. The atomized water and dust are combined to form a dust mixture, which falls into the mixing cylinder under the action of gravity, and the cleaned gas is discharged through the escape hole. Complete air filtration, effectively remove dust and improve dust removal efficiency.

2、本实用新型的一种隧道湿式旋流智能绿色除尘装置,灰尘混合物以一定的速度进入混合筒内,遇到螺旋轴器壁后被迫作回转运动,由于所受的离心力不同,混合物中的固体粗颗粒所受的离心力大,能够克服水力阻力向器壁运动,并在自身重力的共同作用下,沿器壁螺旋向下运动,细而小的颗粒及大部分水则因所受的离心力小,未及靠近器壁即随混合物做回转运动,在后续混合物持续增加的推动下,混合物继续向下和回转运动,于是粗颗粒继续向周边浓集,而细小颗粒则停留在中心区域,颗粒粒径由中心向器壁越来越大,形成分层排列,随着混合物从螺旋轴的柱体部分流向锥体部分,流动断面越来越小,在外层混合物收缩压迫之下,含有大量细小颗粒的内层混合物不得不改变方向,转而向上运动,形成内旋流,自上排水管排出,成为溢流,而粗大颗粒则继续沿器壁螺旋向下运动,形成外旋流,最终由排砂口排出,成为沉砂,可有效的将灰尘混合物进行分离。2. In the tunnel wet swirling intelligent green dust removal device of the present utility model, the dust mixture enters the mixing cylinder at a certain speed, and is forced to make a rotary motion after encountering the wall of the spiral shaft. Due to the different centrifugal forces, the dust in the mixture Coarse solid particles are subjected to a large centrifugal force, which can overcome hydraulic resistance and move toward the wall, and under the joint action of their own gravity, move downwards along the wall in a spiral manner, while fine and small particles and most of the water are affected by the centrifugal force. The centrifugal force is small, and the mixture will make a rotary motion before it gets close to the wall of the container. Under the push of the subsequent mixture, the mixture will continue to move downward and rotate, so the coarse particles continue to concentrate toward the periphery, while the fine particles stay in the central area. The particle size becomes larger and larger from the center to the wall, forming a layered arrangement. As the mixture flows from the cylindrical part of the screw shaft to the cone part, the flow section becomes smaller and smaller. The inner mixture of fine particles has to change direction and move upwards to form an internal swirl flow, which is discharged from the upper drain pipe and becomes an overflow, while the coarse particles continue to spiral downward along the wall of the vessel to form an external swirl flow, and finally It is discharged from the sand outlet and becomes grit, which can effectively separate the dust mixture.

3、本实用新型的一种隧道湿式旋流智能绿色除尘装置,溢流的混合物通过上排水管进入一级过滤桶,一级过滤桶内覆盖较粗粒径的第一过滤层,第一过滤层为活性炭和细砂等,可对混合物的小颗粒过滤,过滤后的第一类过滤水通过底排水管进入二级过滤桶,二级过滤桶低进高出,内置过滤口径较小的第二过滤层,第二过滤层为过滤棉和半透膜,此时过滤水已达到喷雾标准,通过高压水泵可循环使用,方便节能,符合绿色除尘的理念。3. In the tunnel wet swirl intelligent green dust removal device of the present utility model, the overflowing mixture enters the first-stage filter barrel through the upper drain pipe, and the first-stage filter barrel is covered with the first filter layer with a coarser particle size, and the first filter The layer is activated carbon and fine sand, etc., which can filter the small particles of the mixture. The filtered water of the first type enters the secondary filter barrel through the bottom drain pipe, and the secondary filter barrel is low in and high out. Two filter layers, the second filter layer is filter cotton and semi-permeable membrane. At this time, the filtered water has reached the spray standard and can be recycled through the high-pressure water pump, which is convenient and energy-saving, and conforms to the concept of green dust removal.

附图说明Description of drawings

图1为本实用新型一种隧道湿式旋流智能绿色除尘装置的结构图;Fig. 1 is a structural diagram of a tunnel wet swirl intelligent green dust removal device of the present invention;

图2为本实用新型一种隧道湿式旋流智能绿色除尘装置中混合筒的内部结构图;Fig. 2 is the internal structure diagram of the mixing cylinder in a tunnel wet swirl intelligent green dust removal device of the present invention;

图3为本实用新型一种隧道湿式旋流智能绿色除尘装置中一级过滤桶的内部结构图;Fig. 3 is the internal structure diagram of the primary filter bucket in a kind of tunnel wet swirl intelligent green dust removal device of the present invention;

图4为本实用新型一种隧道湿式旋流智能绿色除尘装置中二级过滤桶的结构图;Fig. 4 is a structural diagram of the secondary filter barrel in a tunnel wet swirl intelligent green dust removal device of the present invention;

图中标号:1、底座;2、混合筒;3、风机;4、高压水泵;5、进水管;6、一级过滤桶;7、二级过滤桶;8、底排水管;9、上排水管;10、把手;11、排砂塞;12、螺旋轴;13、雾化喷头;14、第一过滤层;15、第二过滤层。Labels in the figure: 1, base; 2, mixing cylinder; 3, fan; 4, high-pressure water pump; 5, water inlet pipe; 6, primary filter bucket; 7, secondary filter bucket; 8, bottom drain pipe; 9, upper Drain pipe; 10, handle; 11, sand discharge plug; 12, screw shaft; 13, atomizing nozzle; 14, first filter layer; 15, second filter layer.

具体实施方式Detailed ways

请参阅图1-4,本实用新型提供一种技术方案:一种隧道湿式旋流智能绿色除尘装置,包括底座1,底座1上方固定安装有混合筒2,底座1内固定安装有电机,电机电性连接外接电源,电机输出端贯穿混合筒2,电机输出端固定安装有螺旋轴12,混合筒2顶端固定安装高压水泵4,混合筒2上方固定安装有雾化喷头13,雾化喷头13连接高压水泵4,混合筒2外侧固定安装风机3,风机3电性连接外接电源,混合筒2顶部开设有逃逸孔,混合筒2一侧固定连接一级过滤桶6,一级过滤桶6内可拆卸安装第一过滤层14,一级过滤桶6另一侧固定连接二级过滤桶7,二级过滤桶7内可拆卸安装第二过滤层15,第二过滤层15通过进水管5连接高压水泵4。Please refer to Figures 1-4, the utility model provides a technical solution: a tunnel wet swirling intelligent green dust removal device, including a base 1, a mixing cylinder 2 is fixedly installed above the base 1, a motor is fixedly installed in the base 1, and the electric motor Electromechanically connected to an external power supply, the output end of the motor runs through the mixing cylinder 2, the screw shaft 12 is fixedly installed at the output end of the motor, the high-pressure water pump 4 is fixedly installed on the top of the mixing cylinder 2, the atomizing nozzle 13 is fixedly installed on the top of the mixing cylinder 2, and the atomizing nozzle 13 is fixedly installed on the top of the mixing cylinder 2 Connect high-pressure water pump 4, fan 3 is fixedly installed on the outside of mixing cylinder 2, fan 3 is electrically connected to an external power supply, escape hole is opened on the top of mixing cylinder 2, one side of mixing cylinder 2 is fixedly connected to primary filter barrel 6, and the inside of primary filter barrel 6 The first filter layer 14 is detachably installed, the other side of the primary filter barrel 6 is fixedly connected to the second filter barrel 7, and the second filter layer 15 is detachably installed in the secondary filter barrel 7, and the second filter layer 15 is connected through the water inlet pipe 5 High pressure water pump4.

在本实施方式中,第一过滤层14为活性炭和细沙,第二过滤层15为滤棉和半透膜。In this embodiment, the first filter layer 14 is activated carbon and fine sand, and the second filter layer 15 is filter cotton and a semipermeable membrane.

进一步的,混合筒2中部位置固定安装有上排水管9,上排水管9另一端固定连接一级过滤桶6,一级过滤桶6下方固定安装底排水管8,底排水管8另一端固定连接二级过滤桶7。Further, the upper drainpipe 9 is fixedly installed in the middle of the mixing cylinder 2, and the other end of the upper drainpipe 9 is fixedly connected to the primary filter barrel 6, and the bottom drainpipe 8 is fixedly installed under the primary filter barrel 6, and the other end of the bottom drainpipe 8 is fixed Connect the secondary filter bucket 7.

进一步的,上排水管9的高度低于风机3的高度。Further, the height of the upper drain pipe 9 is lower than that of the fan 3 .

进一步的,混合筒2下方开设有排砂口,排砂口内可拆卸安装排砂塞11,排砂塞11外侧固定安装有把手10。Further, a sand discharge port is provided below the mixing cylinder 2, and a sand discharge plug 11 is detachably installed in the sand discharge port, and a handle 10 is fixedly installed on the outside of the sand discharge plug 11.

工作原理:working principle:

首先,将清水灌注在二级过滤桶7内,启动风机3、高压水泵4和电机电路,风机3将灰尘吸入混合筒2内,高压水泵4通过进水管5将清水注入雾化喷头13,进而通过雾化喷头13进行雾化,雾化水与灰尘结合,形成灰尘混合物,在重力的作用下落入混合筒2内,清洗后的气体用过逃逸孔排出,完成空气过滤,有效的进行除尘,提高除尘效率;First, pour clean water into the secondary filter bucket 7, start the fan 3, the high-pressure water pump 4 and the motor circuit, the fan 3 sucks the dust into the mixing cylinder 2, and the high-pressure water pump 4 injects clean water into the atomizing nozzle 13 through the water inlet pipe 5, and then Atomization is carried out through the atomizing nozzle 13, the atomized water is combined with dust to form a dust mixture, which falls into the mixing cylinder 2 under the action of gravity, and the cleaned gas is discharged through the escape hole to complete air filtration and effectively remove dust. Improve dust removal efficiency;

其次,灰尘混合物以一定的速度进入混合筒2内,遇到螺旋轴12器壁后被迫作回转运动,由于所受的离心力不同,混合物中的固体粗颗粒所受的离心力大,能够克服水力阻力向器壁运动,并在自身重力的共同作用下,沿器壁螺旋向下运动,细而小的颗粒及大部分水则因所受的离心力小,未及靠近器壁即随混合物做回转运动,在后续混合物持续增加的推动下,混合物继续向下和回转运动,于是粗颗粒继续向周边浓集,而细小颗粒则停留在中心区域,颗粒粒径由中心向器壁越来越大,形成分层排列,随着混合物从螺旋轴12的柱体部分流向锥体部分,流动断面越来越小,在外层混合物收缩压迫之下,含有大量细小颗粒的内层混合物不得不改变方向,转而向上运动,形成内旋流,自上排水管9排出,成为溢流,而粗大颗粒则继续沿器壁螺旋向下运动,形成外旋流,最终由排砂口排出,成为沉砂,可有效的将灰尘混合物进行分离;Secondly, the dust mixture enters the mixing cylinder 2 at a certain speed, and is forced to make a rotary motion after encountering the wall of the screw shaft 12. Due to the different centrifugal force, the solid coarse particles in the mixture are subjected to a large centrifugal force, which can overcome the hydraulic force. The resistance moves to the wall of the container, and under the joint action of its own gravity, it moves downwards along the wall of the container in a spiral manner. The fine and small particles and most of the water will rotate with the mixture before they get close to the wall due to the small centrifugal force. Movement, driven by the continuous increase of the subsequent mixture, the mixture continues to move downward and rotate, so the coarse particles continue to concentrate toward the periphery, while the fine particles stay in the central area, and the particle size becomes larger and larger from the center to the wall. A layered arrangement is formed. As the mixture flows from the cylinder part of the screw shaft 12 to the cone part, the flow section becomes smaller and smaller. Under the contraction and compression of the outer layer mixture, the inner layer mixture containing a large number of fine particles has to change direction. The upward movement forms an internal swirling flow, which is discharged from the upper drain pipe 9 and becomes an overflow, while the coarse particles continue to spiral downward along the wall of the vessel to form an external swirling flow, and are finally discharged from the sand discharge port to become a settling sand. Effectively separate the dust mixture;

最后,溢流的混合物通过上排水管9进入一级过滤桶6,一级过滤桶6内覆盖较粗粒径的第一过滤层14,第一过滤层14为活性炭和细砂等,可对混合物的小颗粒过滤,过滤后的第一类过滤水通过底排水管8进入二级过滤桶7,二级过滤桶7低进高出,内置过滤口径较小的第二过滤层15,第二过滤层15为过滤棉和半透膜,此时过滤水已达到喷雾标准,通过高压水泵4可循环使用,方便节能,符合绿色除尘的理念。Finally, the overflowing mixture enters the primary filter bucket 6 through the upper drain pipe 9, and the primary filter bucket 6 is covered with a coarser first filter layer 14. The first filter layer 14 is activated carbon and fine sand, etc., which can The small particles of the mixture are filtered, and the filtered first-class filtered water enters the secondary filter bucket 7 through the bottom drain pipe 8. The secondary filter bucket 7 enters low and high, and the second filter layer 15 with a smaller filter diameter is built in. The filter layer 15 is a filter cotton and a semi-permeable membrane. At this time, the filtered water has reached the spraying standard and can be recycled by the high-pressure water pump 4, which is convenient for energy saving and meets the concept of green dust removal.

Claims (4)

1. The utility model provides a green dust collector of tunnel wet-type whirl intelligence, includes base (1), its characterized in that: base (1) top fixed mounting has mixing drum (2), fixed mounting has the motor in base (1), motor electric connection external power supply, the motor output runs through mixing drum (2), motor output fixed mounting has screw axis (12), mixing drum (2) top fixed mounting high pressure water pump (4), mixing drum (2) top fixed mounting has atomizer (13), high pressure water pump (4) are connected in atomizer (13), mixing drum (2) outside fixed mounting fan (3), fan (3) electric connection external power supply, escape hole has been seted up at mixing drum (2) top, mixing drum (2) one side fixed connection one-level filtering bucket (6), first filter layer of demountable installation (14) in one-level filtering bucket (6), one-level filtering bucket (6) opposite side fixed connection second grade filtering bucket (7), demountable installation second filter layer (15) in second grade filtering bucket (7), second filter layer (15) pass through inlet tube (5) and connect high pressure water pump (4).
2. The tunnel wet type rotational flow intelligent green dust removal device according to claim 1, wherein an upper drainage pipe (9) is fixedly installed in the middle of the mixing drum (2), the other end of the upper drainage pipe (9) is fixedly connected with a primary filter barrel (6), a bottom drainage pipe (8) is fixedly installed below the primary filter barrel (6), and the other end of the bottom drainage pipe (8) is fixedly connected with a secondary filter barrel (7).
3. The tunnel wet type rotational flow intelligent green dust removal device as claimed in claim 2, wherein the height of the upper drain pipe (9) is lower than that of the fan (3).
4. The tunnel wet type rotational flow intelligent green dust removal device according to claim 1, wherein a sand discharge port is formed below the mixing drum (2), a sand discharge plug (11) is detachably mounted in the sand discharge port, and a handle (10) is fixedly mounted on the outer side of the sand discharge plug (11).
CN202222904208.9U 2022-11-01 2022-11-01 A tunnel wet cyclone intelligent green dust removal device Expired - Fee Related CN218794803U (en)

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