CN218479046U - Steel shell concrete bridge tower - Google Patents
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Abstract
本实用新型涉及一种钢壳混凝土桥塔。高原环境中施工的混凝土桥塔容易开裂,且现场工作量大。本实用新型的钢壳混凝土桥塔包含两个塔柱,所述塔柱由若干钢壳混凝土节段竖向拼接组成,所述钢壳混凝土节段包括钢壳及钢壳内的混凝土。本实用新型的钢壳结构在工厂内组装拼接完成,现场通过整体吊装焊接,减少了高原现场操作的工作量,节省了人力,并且提高了劳动效率;钢壳结构的外壁钢板和内壁钢板对混凝土产生套箍作用,提高混凝土抗压强度,减少桥塔结构尺寸。外侧钢板对内腔混凝土起到保护作用,减少混凝土病害,延长结构的使用寿命。相较于混凝土桥塔,本实用新型的钢壳混凝土桥塔克服了开裂问题,适用范围更广,更适用于高原恶劣环境。
The utility model relates to a steel shell concrete bridge tower. Concrete bridge towers constructed in a plateau environment are prone to cracking, and the site workload is heavy. The steel-shell concrete bridge tower of the utility model includes two tower columns, and the tower columns are composed of several steel-shell concrete sections vertically spliced together, and the steel-shell concrete sections include a steel shell and concrete inside the steel shell. The steel shell structure of the utility model is assembled and spliced in the factory, and the site is hoisted and welded as a whole, which reduces the workload of on-site operations on the plateau, saves manpower, and improves labor efficiency; the outer wall steel plate and the inner wall steel plate of the steel shell structure Produce a hoop effect, improve the concrete compressive strength, and reduce the structure size of the bridge tower. The outer steel plate protects the concrete in the inner cavity, reduces concrete damage and prolongs the service life of the structure. Compared with the concrete bridge tower, the steel shell concrete bridge tower of the utility model overcomes the problem of cracking, has a wider application range, and is more suitable for the harsh environment of plateaus.
Description
技术领域technical field
本实用新型涉及桥梁结构建筑技术领域,具体涉及一种钢壳混凝土桥塔。The utility model relates to the technical field of bridge structure construction, in particular to a steel shell concrete bridge tower.
背景技术Background technique
桥塔是斜拉桥和悬索桥的主要承重结构,在现有施工实践中比较常用桥塔形式是混凝土桥塔。川藏铁路处于西部高海拔地区,不利环境条件包含强太阳辐射、环境温度骤然变化、强风等,如果采用混凝土桥塔,一方面,混凝土桥塔各壁面之间产生明显的温差,使结构内部应力分布变得复杂,桥塔表面极易开裂,加快了混凝土的碳化和内部钢筋的锈蚀程度,降低结构的全寿命耐久性;另一方面,混凝土桥塔需要现场绑扎钢筋、浇筑混凝土,工作量繁重,需要大量的人工操作,而高海拔地区,劳动力紧张,并且繁重的人力操作非常困难,而且效率低下,施工工期将会延长。The bridge tower is the main load-bearing structure of the cable-stayed bridge and the suspension bridge. In the existing construction practice, the more commonly used bridge tower form is the concrete bridge tower. The Sichuan-Tibet Railway is located in a high-altitude area in the west, and the unfavorable environmental conditions include strong solar radiation, sudden changes in ambient temperature, and strong winds. The distribution becomes complicated, and the surface of the bridge pylon is easily cracked, which accelerates the carbonation of the concrete and the corrosion of the internal steel bars, reducing the durability of the structure throughout its life; on the other hand, the concrete bridge pylons need to bind steel bars and pour concrete on site, and the workload is heavy , requires a lot of manual operations, and in high-altitude areas, the labor force is tight, and heavy manual operations are very difficult and inefficient, and the construction period will be extended.
因此,需要设计适用于高原环境的桥塔结构,解决高原环境混凝土桥塔容易开裂的问题,减少高原现场工作量,保障施工质量和施工进度。Therefore, it is necessary to design a bridge tower structure suitable for the plateau environment, solve the problem that the concrete bridge tower in the plateau environment is easy to crack, reduce the workload on the plateau site, and ensure the construction quality and construction progress.
发明内容Contents of the invention
本实用新型的目的是提供一种钢壳混凝土桥塔,以解决高原环境中混凝土桥塔容易开裂、现场工作量大等问题。The purpose of the utility model is to provide a steel shell concrete bridge tower to solve the problems of easy cracking of the concrete bridge tower in the plateau environment and heavy workload on site.
为了达到上述目的,本实用新型所采用的技术方案为:In order to achieve the above object, the technical solution adopted in the utility model is:
一种钢壳混凝土桥塔,所述钢壳混凝土桥塔包含两个塔柱,所述塔柱由若干钢壳混凝土节段竖向拼接组成,所述钢壳混凝土节段包括钢壳及钢壳内的混凝土。A steel-shell concrete bridge tower, the steel-shell concrete bridge tower includes two tower columns, the tower columns are composed of several steel-shell concrete segments vertically spliced, and the steel-shell concrete segments include a steel shell and a steel shell concrete inside.
进一步地,所述钢壳呈环形,包括外周和内周的两层钢板,分别为外壁钢板和内壁钢板,所述外壁钢板和所述内壁钢板之间为壳腔;Further, the steel shell is ring-shaped and includes two layers of steel plates on the outer periphery and the inner periphery, which are outer wall steel plates and inner wall steel plates respectively, and there is a shell cavity between the outer wall steel plates and the inner wall steel plates;
所述混凝土浇筑在所述外壁钢板和所述内壁钢板之间的壳腔内。The concrete is poured in the shell cavity between the outer wall steel plate and the inner wall steel plate.
进一步地,所述外壁钢板的内侧设置有与所述外壁钢板垂直的外横向加劲肋;Further, the inner side of the outer wall steel plate is provided with an outer transverse stiffener perpendicular to the outer wall steel plate;
所述内壁钢板的内侧设置有与所述内壁钢板垂直的内横向加劲肋。An inner transverse stiffener perpendicular to the inner wall steel plate is arranged on the inner side of the inner wall steel plate.
进一步地,所述外横向加劲肋和所述内横向加劲肋均呈环形,并横向对应;Further, the outer transverse stiffeners and the inner transverse stiffeners are ring-shaped and correspond transversely;
所述外横向加劲肋和所述内横向加劲肋之间通过连接系角钢固定连接。The outer transverse stiffeners and the inner transverse stiffeners are fixedly connected by connecting angle steel.
进一步地,所述外横向加劲肋和所述内横向加劲肋上均开设有竖向的通孔,所述通孔内穿入竖向的钢筋。Further, the outer transverse stiffener and the inner transverse stiffener are provided with vertical through holes, and vertical steel bars are inserted into the through holes.
进一步地,所述外壁钢板的内侧设置有与所述外壁钢板垂直的外竖向加劲肋;Further, the inner side of the outer wall steel plate is provided with an outer vertical stiffener perpendicular to the outer wall steel plate;
所述内壁钢板的内侧设置有与所述内壁钢板垂直的内竖向加劲肋。The inner side of the inner wall steel plate is provided with an inner vertical stiffener perpendicular to the inner wall steel plate.
进一步地,若干所述钢壳混凝土节段竖向拼接,通过焊接相邻的所述钢壳将若干所述钢壳混凝土节段拼接成所述塔柱。Further, several steel-shell concrete segments are spliced vertically, and the several steel-shell concrete segments are spliced into the tower column by welding adjacent steel shells.
进一步地,两个所述塔柱之间设置有桥塔横梁,所述桥塔横梁采用箱形截面钢结构,通过焊接与所述塔柱连接。Further, a pylon beam is arranged between the two pylons, and the pylon beam adopts a box-section steel structure and is connected to the pylons by welding.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型提供的钢壳混凝土桥塔,其钢壳结构在工厂内组装拼接完成,现场通过整体吊装焊接,减少了高原现场操作的工作量,节省了人力,并且提高了劳动效率。The steel-shell concrete bridge tower provided by the utility model has its steel shell structure assembled and spliced in the factory, and the site is hoisted and welded as a whole, which reduces the workload of on-site operations on plateaus, saves manpower, and improves labor efficiency.
另外,钢壳结构的外壁钢板和内壁钢板对混凝土产生套箍作用,提高混凝土抗压强度,减少桥塔结构尺寸。外侧钢板对内腔混凝土起到保护作用,减少混凝土病害,延长结构的使用寿命。相较于混凝土桥塔,本实用新型的钢壳混凝土桥塔克服了开裂问题,适用范围更广,更适用于高原恶劣环境。In addition, the outer wall steel plate and inner wall steel plate of the steel shell structure have a hoop effect on the concrete, which improves the compressive strength of the concrete and reduces the structural size of the bridge tower. The outer steel plate protects the concrete in the inner cavity, reduces concrete damage and prolongs the service life of the structure. Compared with the concrete bridge tower, the steel shell concrete bridge tower of the utility model overcomes the problem of cracking, has a wider application range, and is more suitable for the harsh environment of plateaus.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain the drawings of other embodiments according to these drawings without creative work.
图1为钢壳混凝土桥塔的立面图。Figure 1 is the elevation view of the steel shell concrete bridge tower.
图2为钢壳混凝土节段的水平剖面图。Figure 2 is a horizontal section view of a steel shell concrete segment.
图3为塔柱的竖向剖面图。Figure 3 is a vertical sectional view of the tower column.
图中标识为:Identified in the figure as:
1-钢壳混凝土节段,2-外壁钢板,3-内壁钢板,41-外横向加劲肋,42-内横向加劲肋,51-外竖向加劲肋,52-内竖向加劲肋,6-连接系角钢,7-钢筋,8-混凝土,9-塔柱,10-桥塔横梁。1-steel shell concrete segment, 2-outer wall steel plate, 3-inner wall steel plate, 41-outer transverse stiffener, 42-inner transverse stiffener, 51-outer vertical stiffener, 52-inner vertical stiffener, 6- The connection is angle steel, 7-steel bar, 8-concrete, 9-tower column, 10-tower beam.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本实用新型的公开内容理解的更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
在本专利的描述中,需要理解的是,术语“竖向”、“横向”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。In the description of this patent, it should be understood that the orientation or positional relationship indicated by the terms "vertical", "transverse", "horizontal", "inner", "outer" etc. is based on the orientation or position shown in the drawings The relationship is only for the convenience of describing this patent and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of this patent.
在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“连接”、“设置”等应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that, unless otherwise clearly stipulated and limited, the terms "connection", "arrangement", etc. should be understood in a broad sense, for example, it can be a fixed connection, an arrangement, or a detachable connection , set, or connect and set integrally. Those of ordinary skill in the art can understand the specific meanings of the above terms in this patent according to specific situations.
具体实施方式中,将水平面内的方向定义为横向,将垂直于水平面的方向定义为竖向,在钢壳中,将外壁钢板2和内壁钢板3之间定义为内侧,其他部分定义为外侧。In the specific embodiment, the direction in the horizontal plane is defined as the horizontal direction, and the direction perpendicular to the horizontal plane is defined as the vertical direction. In the steel shell, the inner wall between the outer
如图1,本实施例提供了一种钢壳混凝土桥塔,与目前的混凝土桥塔有明显区别,所述钢壳混凝土桥塔包含两个塔柱9,塔柱9由若干钢壳混凝土节段1竖向拼接组成,钢壳混凝土节段1包括钢壳及钢壳内的混凝土8。As shown in Fig. 1, the present embodiment provides a steel shell concrete bridge tower, which is obviously different from the current concrete bridge tower. The section 1 is vertically spliced, and the steel shell concrete section 1 includes the steel shell and the
如图2,所述钢壳呈环形,包括外周和内周的两层钢板,分别为外壁钢板2和内壁钢板3,外壁钢板2和内壁钢板3之间为壳腔。图2中的钢壳呈方环形,在其他实施例中,也可以根据实际需求设计为其他形状。混凝土8浇筑在外壁钢板2和内壁钢板3之间的壳腔内,组成钢壳混凝土结构。As shown in Fig. 2 , the steel shell is ring-shaped and includes two layers of steel plates on the outer and inner circumferences, which are the outer
钢壳混凝土节段1中设置有加强结构。如图2和3,外壁钢板2的内侧设置有与外壁钢板2垂直的外横向加劲肋41,通过焊接方式固定;内壁钢板3的内侧设置有与内壁钢板3垂直的内横向加劲肋42,通过焊接方式固定。外横向加劲肋41和内横向加劲肋42均呈环形,并横向对应,外横向加劲肋41和内横向加劲肋42之间通过连接系角钢6固定连接,连接系角钢6呈辐射状布置,通过焊接方式连接。外横向加劲肋41和内横向加劲肋42沿桥塔高度方向50cm设置一道。另外,外壁钢板2的内侧设置有与外壁钢板2垂直的外竖向加劲肋51,内壁钢板3的内侧设置有与内壁钢板3垂直的内竖向加劲肋52,进一步加固了钢壳的刚度和稳定性。A reinforced structure is provided in the steel shell concrete segment 1 . As shown in Figures 2 and 3, the inner side of the outer
如图2,外横向加劲肋41和内横向加劲肋42上均开设有竖向的通孔,通孔内穿入竖向的钢筋,浇筑混凝土8时一并浇筑其中。在一些实施例中,外横向加劲肋41和内横向加劲肋42上还分别开设有外竖向加劲肋51和内竖向加劲肋52,用于穿过外竖向加劲肋51和内竖向加劲肋52。As shown in Fig. 2, both the outer
若干钢壳混凝土节段1竖向拼接,通过焊接相邻的钢壳将若干钢壳混凝土节段1拼接成塔柱9。每个钢壳混凝土节段1的竖向高度可为5.0m。Several steel-shell concrete segments 1 are spliced vertically, and the several steel-shell concrete segments 1 are spliced into a tower column 9 by welding adjacent steel shells. The vertical height of each steel shell concrete segment 1 may be 5.0 m.
两个塔柱9之间设置有桥塔横梁10,桥塔横梁10采用箱形截面钢结构,通过焊接与塔柱9连接,如图1,根据实际工程需要,桥塔横梁10可设置在两个塔柱9之间的顶部和中部,也可以根据需要增加数量。A
本实用新型的施工过程为:The construction process of the present utility model is:
1、将外竖向加劲肋51、外横向加劲肋41焊接到外壁钢板2上。1. Weld the outer
2、将内竖向加劲肋52、内横向加劲肋42焊接到内壁钢板3上。2. Weld the inner
3、外壁钢板2放置于内壁钢板3外侧形成类似于双壁钢围堰的钢壳结构,连接系角钢6焊接与外壁钢板2、内壁钢板3上的横向加劲肋。3. The outer
4、将钢筋7穿过横向加劲肋,形成钢壳结构。4. Pass the
5、将钢壳结构吊装到桥塔上,在空腔内部浇筑混凝土,形成一个钢壳混凝土节段。5. Lift the steel shell structure to the bridge tower, and pour concrete inside the cavity to form a steel shell concrete segment.
6、重复以上5个步骤,一个个钢壳混凝土节段通过竖向焊接累积形成整个桥塔。6. Repeat the above 5 steps, each steel shell concrete segment is accumulated through vertical welding to form the entire bridge tower.
7、在桥塔间设置桥塔横梁。7. Set bridge beams between bridge towers.
本实用新型的钢壳混凝土桥塔,在工厂内加工钢壳结构,运输到施工现场吊装拼接,然后浇筑内部混凝土,现场操作工作量减少,节省人工,能够实现快速施工,特别适用于人力操作困难的高原环境;同时外侧和内侧钢板对混凝土产生保护作用和套箍作用,减少混凝土病害,延长混凝土结构的使用寿命,提高混凝土抗压强度,减少桥塔结构尺寸。The steel shell concrete bridge tower of the utility model processes the steel shell structure in the factory, transports it to the construction site for hoisting and splicing, and then pours the internal concrete, which reduces the workload of on-site operations, saves labor, and can realize rapid construction. It is especially suitable for difficult manual operations. At the same time, the outer and inner steel plates have a protective effect and a hoop effect on the concrete, reducing concrete defects, prolonging the service life of the concrete structure, increasing the compressive strength of the concrete, and reducing the structural size of the bridge tower.
以上应用了具体个例对本实用新型进行阐述,只是用于帮助理解本实用新型,并不用以限制本实用新型。对于本实用新型所属技术领域的技术人员,依据本实用新型的思想,还可以做出若干简单推演、变形或替换。The above uses specific examples to illustrate the utility model, which is only used to help understand the utility model, and is not intended to limit the utility model. For those skilled in the technical field to which the utility model belongs, some simple deduction, deformation or replacement can also be made according to the idea of the utility model.
Claims (8)
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| CN202222388902.XU CN218479046U (en) | 2022-09-08 | 2022-09-08 | Steel shell concrete bridge tower |
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| CN202222388902.XU CN218479046U (en) | 2022-09-08 | 2022-09-08 | Steel shell concrete bridge tower |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117026805A (en) * | 2023-08-24 | 2023-11-10 | 中铁大桥局集团有限公司 | Steel plate concrete combined bridge tower and construction method thereof |
| CN119615745A (en) * | 2024-12-24 | 2025-03-14 | 中铁大桥局集团有限公司 | A combined bridge tower structure and construction method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117026805A (en) * | 2023-08-24 | 2023-11-10 | 中铁大桥局集团有限公司 | Steel plate concrete combined bridge tower and construction method thereof |
| CN119615745A (en) * | 2024-12-24 | 2025-03-14 | 中铁大桥局集团有限公司 | A combined bridge tower structure and construction method thereof |
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