CN218211227U - Flexible mechanical error proofing device - Google Patents
Flexible mechanical error proofing device Download PDFInfo
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- CN218211227U CN218211227U CN202220830794.4U CN202220830794U CN218211227U CN 218211227 U CN218211227 U CN 218211227U CN 202220830794 U CN202220830794 U CN 202220830794U CN 218211227 U CN218211227 U CN 218211227U
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Abstract
本实用新型公开了一种柔性机械防错装置,包括伸缩装置、探杆安装块、探杆、位置调节装置和检测装置。伸缩装置包括本体和能够相对于本体沿X轴做往复直线运动的伸缩件。探杆安装块固定于伸缩件上。探杆沿Z轴滑动安装于探杆安装块上,探杆的长度方向平行于X轴,探杆远离本体的一端用于和产品接触。位置调节装置与本体相连,用于调整本体沿X轴和沿Y轴的位置。检测装置与本体固定相连,包括支架、传感器和控制器,传感器与控制器电连接,多个传感器安装于支架上,以识别探杆安装块的位置,并将探杆安装块的位置信息发送至控制器。相比于现有技术,本实用新型的柔性机械防错装置能够能够调整探杆的运动范围,以提高对生产线上不同产品的兼容性。
The utility model discloses a flexible mechanical error prevention device, which comprises a telescopic device, a probe rod installation block, a probe rod, a position adjustment device and a detection device. The telescopic device includes a main body and a telescopic piece capable of reciprocating linear motion along the X-axis relative to the main body. The probe rod mounting block is fixed on the telescopic piece. The probe rod is slidably installed on the probe rod mounting block along the Z axis, the length direction of the probe rod is parallel to the X axis, and the end of the probe rod away from the body is used to contact the product. The position adjusting device is connected with the body and is used for adjusting the position of the body along the X axis and the Y axis. The detection device is fixedly connected to the body, including a bracket, a sensor and a controller. The sensor is electrically connected to the controller. Multiple sensors are installed on the bracket to identify the position of the probe rod installation block and send the position information of the probe rod installation block to controller. Compared with the prior art, the flexible mechanical anti-error device of the utility model can adjust the movement range of the probe rod, so as to improve the compatibility with different products on the production line.
Description
技术领域technical field
本实用新型涉及防错识别技术领域,特别是涉及一种柔性机械防错装置。The utility model relates to the technical field of error prevention identification, in particular to a flexible mechanical error prevention device.
背景技术Background technique
在共线生产多种产品时,为了实现防错识别,通常需安装防错装置。现有技术中,防错装置主要有以下两种。第一种是通过气缸带动探杆沿轴向平移,通过特征尺寸上的差异实现产品不同机型的识别。但是,这种装置的兼容性不足,不能根据生产线上产品的形状或位置变化灵活调整。第二种是通过摄像头视觉识别不同产品不同特征点,从而实现防错。但是,这种装置较难识别特征差异不明显的产品,容易错判、漏判。When multiple products are produced on the same line, in order to realize error-proof identification, it is usually necessary to install an error-proof device. In the prior art, there are mainly the following two types of error proofing devices. The first is to use the cylinder to drive the probe rod to translate in the axial direction, and to realize the identification of different models of products through the difference in feature size. However, this device has insufficient compatibility and cannot be flexibly adjusted according to changes in the shape or position of products on the production line. The second is to visually identify different feature points of different products through the camera, so as to realize error prevention. However, it is difficult for this device to identify products with insignificant feature differences, and it is easy to misjudge or miss a judgment.
实用新型内容Utility model content
本实用新型的目的是提供一种柔性机械防错装置,通过改变自身各部件之间相对位置关系的方式,调整探杆的运动范围,以提高兼容性。The purpose of the utility model is to provide a flexible mechanical anti-error device, which adjusts the range of movement of the probe rod by changing the relative positional relationship between its components, so as to improve compatibility.
为实现上述目的,本实用新型提供了如下方案:In order to achieve the above object, the utility model provides the following scheme:
本实用新型公开了一种柔性机械防错装置,包括:The utility model discloses a flexible mechanical error prevention device, which comprises:
伸缩装置,所述伸缩装置包括本体和能够相对于所述本体沿X轴做往复直线运动的伸缩件;A telescopic device, the telescopic device includes a main body and a telescopic member capable of reciprocating linear motion along the X-axis relative to the main body;
固定于所述伸缩件上的探杆安装块;a probe rod mounting block fixed on the telescopic member;
沿Z轴滑动安装于所述探杆安装块上的探杆,所述探杆的长度方向平行于所述X轴,所述探杆远离所述本体的一端用于和产品接触;The probe rod installed on the probe rod mounting block is slid along the Z axis, the length direction of the probe rod is parallel to the X axis, and the end of the probe rod away from the body is used for contacting with the product;
与所述本体相连的位置调节装置,用于调整所述本体沿X轴和沿Y轴的位置;A position adjustment device connected to the body, used to adjust the position of the body along the X-axis and the Y-axis;
与所述本体固定相连的检测装置,包括支架、传感器和控制器,所述传感器包括多个并与所述控制器电连接,多个所述传感器安装于所述支架上,以识别所述探杆安装块的位置,并将所述探杆安装块的位置信息发送至所述控制器;The detection device fixedly connected with the body includes a bracket, a sensor and a controller, the sensor includes a plurality and is electrically connected with the controller, and a plurality of the sensors are installed on the bracket to identify the probe position of the rod mounting block, and send the position information of the probe rod mounting block to the controller;
其中,所述X轴、所述Y轴与所述Z轴两两相互垂直。Wherein, the X axis, the Y axis and the Z axis are perpendicular to each other.
优选地,所述伸缩装置为气缸,所述本体为缸体,所述伸缩件为活塞杆。Preferably, the telescopic device is a cylinder, the body is a cylinder, and the telescopic member is a piston rod.
优选地,所述传感器沿X轴滑动安装于所述支架上。Preferably, the sensor is slidably mounted on the bracket along the X axis.
优选地,所述支架上设有平行于所述X轴的第一直线滑槽,所述传感器滑动安装于所述第一直线滑槽上。Preferably, the bracket is provided with a first linear slide parallel to the X-axis, and the sensor is slidably mounted on the first linear slide.
优选地,所述探杆安装块上设有平行于所述Z轴的第二直线滑槽,所述探杆滑动安装于所述第二直线滑槽上。Preferably, the probe rod mounting block is provided with a second linear chute parallel to the Z axis, and the probe rod is slidably mounted on the second linear chute.
优选地,所述位置调节装置包括托盘、滑块和调节板;所述滑块滑动安装于所述托盘上且滑动方向平行于所述X轴;所述调节板固定于所述滑块上;所述本体沿Y轴滑动安装于所述调节板上。Preferably, the position adjustment device includes a tray, a slider and an adjustment plate; the slider is slidably mounted on the tray and the sliding direction is parallel to the X axis; the adjustment plate is fixed on the slider; The body is slidably mounted on the adjustment plate along the Y axis.
优选地,所述托盘上设有平行于所述X轴的第三直线滑槽,所述滑块滑动安装于所述第三直线滑槽上。Preferably, a third linear chute parallel to the X-axis is provided on the tray, and the slider is slidably mounted on the third linear chute.
优选地,所述调节板上设有平行于所述Y轴的第四直线滑槽,所述本体滑动安装于所述第四直线滑槽上。Preferably, the adjusting plate is provided with a fourth linear sliding slot parallel to the Y axis, and the body is slidably mounted on the fourth linear sliding slot.
优选地,所述位置调节装置还包括安装基座和支撑板;所述支撑板分别与所述安装基座、所述托盘固定相连;所述安装基座与所述托盘在Y轴的投影位置不同。Preferably, the position adjustment device further includes an installation base and a support plate; the support plate is fixedly connected to the installation base and the tray respectively; the projected position of the installation base and the tray on the Y axis different.
本实用新型相对于现有技术取得了以下技术效果:Compared with the prior art, the utility model has achieved the following technical effects:
通过使探杆在探杆安装块上沿Z轴滑动,可改变探杆在Z轴上的投影位置。通过位置调节装置对本体的移动,可改变探杆在X轴及Y轴上的投影位置。因此,该柔性机械防错装置可对探杆的位置灵活调整,以满足不同产品的防错需求。By sliding the probe rod along the Z axis on the probe rod mounting block, the projected position of the probe rod on the Z axis can be changed. The projection position of the probe rod on the X-axis and Y-axis can be changed by moving the main body of the position adjustment device. Therefore, the flexible mechanical error-proofing device can flexibly adjust the position of the probe rod to meet the error-proofing requirements of different products.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1为本实施例柔性机械防错装置一个视角的示意图;Fig. 1 is a schematic diagram of a perspective of the flexible mechanical error-proofing device of this embodiment;
图2为本实施例柔性机械防错装置另一个视角的示意图;Fig. 2 is a schematic diagram of another perspective of the flexible mechanical error-proofing device of this embodiment;
附图标记说明:1-本体;2-伸缩件;3-探杆安装块;4-支架;5-传感器;6-托盘;7-滑块;8-调节板;9-安装基座;10-支撑板。Explanation of reference numerals: 1-body; 2-expandable part; 3-probing rod installation block; 4-bracket; - Support plate.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型的目的是提供一种柔性机械防错装置,通过改变自身各部件之间相对位置关系的方式,调整探杆的运动范围,以提高兼容性。The purpose of the utility model is to provide a flexible mechanical anti-error device, which adjusts the range of movement of the probe rod by changing the relative positional relationship between its components, so as to improve compatibility.
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。需要说明的是,本实施例所指的固定,可以是可拆卸式固定相连,例如通过螺钉固定;也可以是不可拆卸式固定相连,例如焊接固定。本实施例所指的滑动安装,是指能够滑动调整位置,并在调整位置后能够固定位置,例如通过螺钉固定位置。In order to make the above purpose, features and advantages of the utility model more obvious and understandable, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the fixing referred to in this embodiment may be a detachable fixed connection, such as fixing by screws, or a non-detachable fixed connection, such as welding and fixing. The sliding installation referred to in this embodiment means that the position can be adjusted by sliding, and the position can be fixed after the position is adjusted, for example, the position can be fixed by screws.
参照图1~图2,本实施例提供一种柔性机械防错装置,包括伸缩装置、探杆安装块3、探杆、位置调节装置和检测装置。Referring to Figures 1 to 2, this embodiment provides a flexible mechanical error-proofing device, which includes a telescopic device, a
其中,伸缩装置包括本体1和能够相对于本体1沿X轴做往复直线运动的伸缩件2。探杆安装块3固定于伸缩件2上,在伸缩件2的带动下沿X轴做往复直线运动。探杆沿Z轴滑动安装于探杆安装块3上,既能够随探杆安装块3沿X轴做往复直线运动,又能够沿Z轴调整位置。探杆的长度方向平行于X轴,探杆远离本体1的一端用于和产品接触。位置调节装置与本体1相连,用于调整本体1沿X轴和沿Y轴的位置。检测装置与本体1固定相连,包括支架4、传感器5和控制器。传感器5包括多个并与控制器电连接,用于感应探杆安装块3的位置,并将探杆安装块3的位置信息发送至控制器。多个传感器5安装于支架4上,以在不同位置识别探杆安装块3,从而得到探杆安装块3的位置。本实施例中,X轴、Y轴与Z轴两两相互垂直,即三个轴线中的任意两者相互垂直。Wherein, the telescopic device includes a
该柔性机械防错装置的工作原理如下:探杆与产品接触后停止运动,根据传感器5对探杆安装块3的停止位置进行检测,从而得到产品相应的尺寸信息,并将该尺寸信息传输至控制器。控制器根据相同生产线上不同产品间该尺寸信息的差异,判断该产品为何种产品,以便于安排后续生产工艺。通过使探杆在探杆安装块3上沿Z轴滑动,可改变探杆在Z轴上的投影位置。通过位置调节装置对本体的移动,可改变探杆在X轴及Y轴上的投影位置。因此,该柔性机械防错装置可对探杆的位置灵活调整,以满足不同产品的防错需求。The working principle of the flexible mechanical error prevention device is as follows: the probe rod stops moving after contacting the product, and the stop position of the probe
伸缩装置的类型有多种,本领域技术人员可以根据实际需要进行选择。本实施例中,伸缩装置为气缸,本体1为缸体,伸缩件2为活塞杆。此外,本领域技术人员也可选择液压缸、电动推杆等其它类型的伸缩装置。There are many types of telescopic devices, and those skilled in the art can choose according to actual needs. In this embodiment, the telescopic device is a cylinder, the
为了便于调整传感器5的位置,从而根据生产线上产品的不同,调整检测位置,本实施例中,传感器5沿X轴滑动安装于支架4上。In order to adjust the position of the
本实施例中,支架4上设有平行于X轴的第一直线滑槽,传感器5滑动安装于第一直线滑槽上。当传感器5滑动到位后,可通过螺栓螺母组件将传感器5固定在支架4上。In this embodiment, the
本实施例中,探杆安装块3上设有平行于Z轴的第二直线滑槽,探杆滑动安装于第二直线滑槽上。当探杆滑动到位后,可通过螺栓螺母组件将探杆固定在探杆安装块3上。In this embodiment, the probe
位置调节装置的类型可以有多种,只要能够调整本体1在X轴及Y轴上的投影位置即可。本实施例中,位置调节装置包括托盘6、滑块7和调节板8。滑块7滑动安装于托盘6上且滑动方向平行于X轴。调节板8固定于滑块7上。本体1沿Y轴滑动安装于调节板8上。There are many types of position adjustment devices, as long as the projection position of the
本实施例中,托盘6上设有平行于X轴的第三直线滑槽,滑块7滑动安装于第三直线滑槽上。当滑块7滑动到位后,可通过螺栓螺母组件将滑块7固定在托盘6上。In this embodiment, the
调节板8上设有平行于Y轴的第四直线滑槽,本体1滑动安装于第四直线滑槽上。当本体1滑动到位后,可通过螺栓螺母组件将本体1固定在调节板8上。The
为了便于将该柔性机械防错装置安装到所需位置,本实施例中,位置调节装置还包括安装基座9和支撑板10。支撑板10分别与安装基座9、托盘6固定相连。安装基座9用于固定安装在指定位置,支撑板10用于调节托盘6在Y轴上的位置,使安装基座9与托盘6在Y轴的投影位置不同,从而使托盘6达到所需高度。In order to facilitate the installation of the flexible mechanical error-proof device to a desired position, in this embodiment, the position adjustment device further includes an
本说明书中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本实用新型的限制。In this description, specific examples have been used to illustrate the principle and implementation of the present utility model. The description of the above embodiments is only used to help understand the method of the present utility model and its core idea; meanwhile, for those of ordinary skill in the art, According to the idea of the utility model, there will be changes in the specific implementation and application range. To sum up, the contents of this specification should not be understood as limiting the utility model.
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