CN218154803U - Novel combustor with material slope and interlayer water jacket - Google Patents
Novel combustor with material slope and interlayer water jacket Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 239000000463 material Substances 0.000 title claims abstract description 52
- 239000011229 interlayer Substances 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000002485 combustion reaction Methods 0.000 claims abstract description 33
- 239000002893 slag Substances 0.000 claims abstract description 15
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 239000002028 Biomass Substances 0.000 abstract description 18
- 239000002245 particle Substances 0.000 abstract description 11
- 239000010410 layer Substances 0.000 abstract 1
- 239000000446 fuel Substances 0.000 description 14
- 239000002956 ash Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000036284 oxygen consumption Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及锅炉技术领域,具体涉及一种带物料斜坡和夹层水套的新型燃烧机。The utility model relates to the technical field of boilers, in particular to a novel burner with a material slope and an interlayer water jacket.
背景技术Background technique
目前,国家对生物质能开发与利用工作越来越加重视,国家和各级地方政府纷纷加大了扶持力度,给生物质成型燃料及其加工设备、生物质炉具和锅炉产业的发展带来了机遇。可以燃烧生物质的炉子产品不断涌现,满足不同消费群体的需求,对改善和提高农户室内空气质量,增进人们身体健康,促进新农村建设都有着重要的意义。At present, the state pays more and more attention to the development and utilization of biomass energy, and the state and local governments at all levels have increased their support, which has brought great benefits to the development of biomass briquette fuel and its processing equipment, biomass stoves and boiler industries. Here comes the opportunity. Stove products that can burn biomass continue to emerge to meet the needs of different consumer groups, and are of great significance to improving and improving the indoor air quality of farmers, improving people's health, and promoting the construction of new countryside.
在此大前提下,市场上出现了很多生物质炉具,但是经过调研发现,目前市场上现有的生物质炉具仍不够完美,仍存在各种各样的缺陷。Under this premise, many biomass stoves have appeared on the market, but after investigation, it was found that the existing biomass stoves on the market are still not perfect, and there are still various defects.
比如中国专利《一种生物质颗粒专用水暖炉》(公开号CN214619683U,公开日期2021-11-05)公开了一种水暖炉,包括炉体,炉体一侧设置有上料机构,上料机构侧面设置有控制机构;上料机构下方设置有鼓风机;控制机构与鼓风机电连接;炉体顶部设置有炊事炉口,炊事炉口下方设置有放热室,放热室下方设置有燃烧室;燃烧室外侧设置有水套;燃烧室下部位于水套下方设置有进风通道,进风通道进风端与鼓风机出风口连通;燃烧室下方插设有炉箅子;炉箅子位于进风通道出风端中部。For example, the Chinese patent "A Water Heating Stove Special for Biomass Granules" (publication number CN214619683U, publication date 2021-11-05) discloses a water heating furnace, including a furnace body, a feeding mechanism is provided on one side of the furnace body, and the feeding mechanism A control mechanism is arranged on the side; a blower is arranged under the feeding mechanism; the control mechanism is electrically connected to the blower; a cooking furnace mouth is arranged on the top of the furnace body, a heat releasing chamber is arranged under the cooking furnace mouth, and a combustion chamber is arranged under the heat releasing chamber; There is a water jacket on the outside of the outdoor; the lower part of the combustion chamber is located under the water jacket, and an air inlet channel is arranged, and the air inlet end of the air inlet channel is connected with the air outlet of the blower; Wind end middle.
虽然此款产品对传统炉具做出了改进,解决了传统炉具无法达到耗氧量要求,导致燃烧不充分、燃尽率不理想等问题。但是此款产品仍然存在缺陷,生物质燃料为颗粒状压缩料,当生物质颗粒从所述上料机构进入炉体内时,会堆积在炉体中间,导致燃烧不充分,造成了资源的浪费。此外,由于此款产品工作时,生物质颗粒直接堆积在炉箅子上,长时间使用,炉箅子容易被高温炙烤而毁坏。Although this product has made improvements to traditional stoves, it solves the problems that traditional stoves cannot meet the oxygen consumption requirements, resulting in insufficient combustion and unsatisfactory burnout rate. However, this product still has defects. The biomass fuel is a granular compressed material. When the biomass particles enter the furnace body from the feeding mechanism, they will be piled up in the middle of the furnace body, resulting in insufficient combustion and a waste of resources. In addition, when this product is working, the biomass particles are directly accumulated on the grate. After a long time of use, the grate is easily damaged by high-temperature roasting.
发明内容Contents of the invention
本实用新型提供了一种带物料斜坡和夹层水套的新型燃烧机,其目的在于解决现有炉具在使用生物质颗粒时容易堆积在炉箅子中间的问题,也为了解决炉箅子容易被高温炙烤而毁坏的问题。The utility model provides a new burner with a material slope and an interlayer water jacket. The purpose of the utility model is to solve the problem that the existing stoves are easy to accumulate in the middle of the grate when biomass particles are used, and also to solve the problem that the grate is easy to burn. The problem of being destroyed by high temperature baking.
为实现上述目的,本实用新型的技术方案为:To achieve the above object, the technical solution of the utility model is:
本实用新型提供了一种带物料斜坡和夹层水套的新型燃烧机,包括内炉体、外炉体、上料机构和供风机构,所述外炉体套设于所述内炉体的外周侧,所述外炉体与所述内炉体间隔设置,所述外炉体与所述内炉体围成密封的夹层水套。The utility model provides a novel burner with a material slope and an interlayer water jacket, which includes an inner furnace body, an outer furnace body, a material feeding mechanism and an air supply mechanism, and the outer furnace body is sleeved on the inner furnace body. On the outer peripheral side, the outer furnace body and the inner furnace body are arranged at intervals, and the outer furnace body and the inner furnace body form a sealed interlayer water jacket.
所述内炉体的下半部设置有炉箅子,所述炉箅子将所述内炉体的内部空间分割成燃烧室和炉渣室,所述炉箅子的下方设置有若干两端分别与所述夹层水套联通的支撑水管。所述内炉体的内侧壁设置有向所述燃烧室内部凸起的物料斜坡,所述物料斜坡设置在所述上料机构入料口的正下方,所述物料斜坡在所述上料机构正下方的那一面为迎料面,所述迎料面为斜面。The lower half of the inner furnace body is provided with a fire grate, which divides the inner space of the inner furnace body into a combustion chamber and a slag chamber, and a number of two ends are arranged under the fire grate, respectively. A supporting water pipe communicating with the interlayer water jacket. The inner side wall of the inner furnace body is provided with a material slope protruding toward the inside of the combustion chamber, the material slope is arranged directly below the material inlet of the feeding mechanism, and the material slope is located at the bottom of the feeding mechanism. The side directly below is the material-receiving surface, and the material-receiving surface is an inclined plane.
所述上料机构设置在所述燃烧室上方的一侧,所述供风机构设置在所述炉渣室的一侧。The feeding mechanism is arranged on one side above the combustion chamber, and the air supply mechanism is arranged on one side of the slag chamber.
在一实施例中,所述外炉体的顶部设置有联通所述夹层水套的出水口,所述外炉体的后侧下半部设置有联通所述夹层水套的回水口。In one embodiment, the top of the outer furnace body is provided with a water outlet that communicates with the interlayer water jacket, and the rear lower half of the outer furnace body is provided with a water return port that communicates with the interlayer water jacket.
在一实施例中,所述炉箅子上均匀设置有若干炉灰落孔,所述炉灰落孔的形状为长圆孔、矩形孔、圆孔、三角孔或多边形孔。In one embodiment, a number of ash drop holes are uniformly arranged on the grate, and the shape of the ash drop holes is a long round hole, a rectangular hole, a round hole, a triangular hole or a polygonal hole.
在一实施例中,所述炉箅子包括左、右两个部分,左、右两个部分可分离。In one embodiment, the grate includes left and right parts, and the left and right parts can be separated.
在一实施例中,所述燃烧室上方远离所述上料机构的那一侧设置有沟通内外的出火口。In one embodiment, a fire outlet communicating with the inside and outside is provided on the side above the combustion chamber away from the feeding mechanism.
在一实施例中,所述物料斜坡的截面形状可以为三角形或梯形。In an embodiment, the cross-sectional shape of the material slope may be triangular or trapezoidal.
在一实施例中,所述上料机构上部设置有料箱,所述料箱顶部设置有合页盖板,料箱底部设置有绞龙机构,所述绞龙机构通过电机驱动;所述绞龙机构出口端插入所述燃烧室内。In one embodiment, the upper part of the feeding mechanism is provided with a material box, the top of the material box is provided with a hinge cover, and the bottom of the material box is provided with an auger mechanism, and the auger mechanism is driven by a motor; the auger The outlet end of the mechanism is inserted into the combustion chamber.
在一实施例中,所述供风机构包括设置在所述炉渣室侧壁上的沟通内外的风口,所述风口的外端连接有风机。In one embodiment, the air supply mechanism includes a tuyere provided on the side wall of the slag chamber to communicate with the inside and outside, and a fan is connected to the outer end of the tuyere.
本实用新型所达到的有益效果为:The beneficial effects achieved by the utility model are:
本实用新型在内炉体的侧壁、绞龙出料口的正下方设置有物料斜坡,在炉箅子的下方设置有风口,生物质颗粒从绞龙出料口进入炉体内部,在重力的作用下落在物料斜坡上,由于物料斜坡为倾斜面,生物质颗粒会发生弹跳;同时,风机通过风口向炉体内部吹风,风从下面吹拂生物质颗粒,在多股因素的作用下,生物质颗粒将均匀的铺设在炉箅子的上表面,使得每个生物质颗粒都能够充分燃烧。The utility model is provided with a material slope on the side wall of the inner furnace body and directly below the discharge port of the auger, and a tuyere is provided below the furnace grate. The action of the material falls on the slope of the material. Since the slope of the material is an inclined surface, the biomass particles will bounce; at the same time, the fan blows to the inside of the furnace through the tuyere, and the wind blows the biomass particles from below. Under the action of multiple factors, the biomass The material particles will be evenly spread on the upper surface of the grate, so that each biomass particle can be fully burned.
此外,由于本实用新型在炉箅子下方设置有若干与夹层水套联通的支撑水管,燃料燃烧时,支撑水管内的导热介质会带走炉箅子的热量,将炉箅子的温度维持在一个合理的范围内,防止炉箅子过热而损坏。In addition, since the utility model is provided with several supporting water pipes connected with the interlayer water jacket under the grate, when the fuel burns, the heat conduction medium in the supporting water pipes will take away the heat of the grate and maintain the temperature of the grate at Within a reasonable range, prevent the grate from being damaged due to overheating.
此外,本实用新型在使用的过程中,燃烧室内壁不易结焦。In addition, during the use of the utility model, the inner wall of the combustion chamber is not easy to coke.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative work.
图1是本实用新型的截面图;图中的阴影线代表充盈在水套中的导热介质。Fig. 1 is a sectional view of the utility model; the hatched line in the figure represents the heat conduction medium filled in the water jacket.
图2是本实用新型的主视图。Fig. 2 is the front view of the utility model.
图3是本实用新型的后视图。Fig. 3 is the rear view of the utility model.
图中,1、外炉体;2、内炉体;3、夹层水套;4、出火口;5、出水口;6、回水口;7、物料斜坡;8、炉箅子;9、支撑水管;10、风口;11、风机;12、点火棒;13、料斗;14、电机;15、绞龙机构;16、燃烧室;17、炉渣室;18、炉门。In the figure, 1. outer furnace body; 2. inner furnace body; 3. interlayer water jacket; 4. fire outlet; 5. water outlet; 6. return water outlet; 7. material slope; 8. furnace grate; 9. support Water pipe; 10, tuyere; 11, fan; 12, ignition rod; 13, hopper; 14, motor; 15, auger mechanism; 16, combustion chamber; 17, slag chamber; 18, furnace door.
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,若本实用新型实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present utility model, the directional indication is only used to explain the position in a certain posture (as shown in the accompanying drawing). If the relative positional relationship, movement conditions, etc. between the components shown in the figure below are changed, if the specific posture changes, the directional indication will also change accordingly.
另外,若本实用新型实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, the descriptions of "first", "second", etc. Implying their relative importance or implying the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, if the meaning of "and/or" appearing in the whole text includes three parallel schemes, taking "A and/or B" as an example, it includes scheme A, scheme B, or schemes in which both A and B are satisfied . In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , also not within the scope of protection required by the utility model.
如图1~3所示,本实用新型提供了一种带物料斜坡和夹层水套的新型燃烧机,包括内炉体2、外炉体1、上料机构和供风机构,所述外炉体1套设于所述内炉体2的外周侧,所述外炉体1与所述内炉体2间隔设置,所述外炉体1与所述内炉体2围成密封空间,将此密封空间命名为夹层水套3。As shown in Figures 1 to 3, the utility model provides a new type of burner with a material slope and an interlayer water jacket, including an
具体而言,所述外炉体1套设于所述内炉体2的外周侧,所述外炉体1与所述内炉体2围成夹层水套3,所述夹层水套3内内充盈着导热介质,燃料在所述内炉体2内部燃烧,夹层水套3内的导热介质吸收热量,并将热量带到需要的地方。Specifically, the outer furnace body 1 is sheathed on the outer peripheral side of the
在本实用新型的实施例中,所述导热介质为水等液体。In an embodiment of the present utility model, the heat conducting medium is liquid such as water.
在本实用新型的实施例中,所述外炉体1与所述内炉体2可以通过焊接连接,也可以通过其他方式连接,进而围成密封空间。In the embodiment of the present utility model, the outer furnace body 1 and the
所述内炉体2的下半部设置有炉箅子8,所述炉箅子8将所述内炉体2的内部空间分割成上下两部分,上部分的空间命名为燃烧室16,下部分的空间命名为炉渣室17,所述燃烧室16的空间大于所述炉渣室17的空间。所述炉箅子8的下方设置有若干支撑水管9,所述支撑水管9的两端分别与所述夹层水套3联通,所述支撑水管9紧贴所述炉箅子8的下表面,一方面通过流淌在所述支撑水管9内的导热介质吸走炉箅子8的热量,防止所述炉箅子8因为过热而损坏;另一方面,也为所述炉箅子8提供支撑,防止所述炉箅子8中部下垂变形。The lower half of the
在本实用新型的实施例中,所述外炉体1的顶部设置有联通所述夹层水套3的出水口5,所述外炉体1的后侧下半部设置有联通所述夹层水套3的回水口6,高温导热介质从所述出水口5流入需要用热的地方,降热后的导热介质从所述回水口6流回所述夹层水套3,完成一个循环。In an embodiment of the present utility model, the top of the outer furnace body 1 is provided with a
在本实用新型的实施例中,所述炉箅子8上均匀设置有若干炉灰落孔,所述炉灰落孔的形状为长圆孔、矩形孔、圆孔、三角孔、多边形孔或其他异形孔等,所述炉灰落孔的大小要合适,确保生物质颗粒在燃烧干净前不会落进炉渣室17。所述炉箅子8包括左、右两个部分,左、右两个部分可分离,这样当某侧损坏时,便可以通过下述的炉门18进行更换。In an embodiment of the present utility model, a number of ash drop holes are evenly arranged on the
所述上料机构设置在所述燃烧室16上方的一侧,所述燃烧室16上方的另一侧设置有沟通内外的出火口4,生物质颗粒或其他颗粒状燃料可以通过所述上料机构进入所述燃烧室16内部,并最终落在所述燃烧室16的底部。当燃料在所述燃烧室16内燃烧后,产生的高温火焰通过所述出火口4供给给锅炉。所述内炉体2的内侧壁设置有向所述燃烧室16内部凸起的物料斜坡7,所述物料斜坡7设置在所述上料机构入料口的正下方,所述物料斜坡7位于所述上料机构正下方的那一面为迎料面,所述迎料面为斜面。颗粒状燃料通过所述上料机构进入所述燃烧室16后,会在重力的作用下落在所述物料斜坡7上,由于所述迎料面为斜面,因此所述颗粒状燃料会被弹起。The feeding mechanism is arranged on one side above the
在本实用新型的实施例中,所述物料斜坡7的截面形状可以为三角形、梯形或其他形状,只要正对着所述上料机构的那一面为斜面即可。In the embodiment of the present utility model, the cross-sectional shape of the
在本实用新型的实施例中,所述迎料面的倾斜角度为:35~60°,优选的所述迎料面的倾斜角度是45°。In an embodiment of the present utility model, the inclination angle of the material-receiving surface is 35-60°, preferably the inclination angle of the material-receiving surface is 45°.
在本实用新型的实施例中,所述上料机构上部设置有料箱,所述料箱顶部设置有合页盖板,料箱底部设置有绞龙机构15,所述绞龙机构15通过电机14驱动;所述绞龙机构15出口端插入所述燃烧室16内。工作时,将颗粒状让燃料导倒入所述料箱内,启动所述电机14,在所述绞龙机构15的输送下,所述颗粒状燃料被推入所述燃烧室16。In an embodiment of the present utility model, the upper part of the feeding mechanism is provided with a material box, the top of the material box is provided with a hinge cover, and the bottom of the material box is provided with an
所述物料斜坡7的正下方设置有点火棒12,所述点火棒12用于点燃燃烧室16内的燃料。An
所述供风机构设置在所述炉渣室17的侧壁,所述供风机构包括设置在所述炉渣室17侧壁上沟通内外的风口10,所述风口10设置在所述物料斜坡7的正下方,所述风口10的外端连接有风机11,所述风机11通过风口10向所述燃烧室16内鼓风,吹进来的风一方面为燃烧提供氧气,一方面也为所述颗粒状燃料提供一个向上的力,确保所述颗粒状燃料的落点更加分散,更均匀的平铺在所述炉箅子8上表面。The air supply mechanism is arranged on the side wall of the
所述新型燃烧机的前侧设置有炉门18,所述炉门18贯穿所述内炉体2、外炉体1及夹层水套3,所述炉门18横跨所述炉渣室17及所述燃烧室16。工作人员可以通过所述炉门18清除燃烧后落进所述炉渣室16的灰烬,也可以通过所述炉门18清除燃烧后残留在所述炉箅子8上的残渣。此外,工作人员也可以通过所述炉门18直接向所述燃烧室16内添加燃料。The front side of the new burner is provided with a
以上所述仅为本实用新型的可选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的发明构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。The above are only optional embodiments of the present utility model, and do not limit the patent scope of the present utility model. Under the inventive concept of the present utility model, the equivalent structural transformation made by using the specification of the utility model and the contents of the accompanying drawings, Or directly/indirectly used in other related technical fields are all included in the patent protection scope of the present utility model.
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| CN115406098A (en) * | 2022-09-21 | 2022-11-29 | 青岛热利得热能设备有限公司 | A new type of burner with material slope and interlayer water jacket |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115406098A (en) * | 2022-09-21 | 2022-11-29 | 青岛热利得热能设备有限公司 | A new type of burner with material slope and interlayer water jacket |
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Effective date of registration: 20241028 Address after: No.109 Huizhou Road, Pingdu Economic Development Zone, Qingdao, Shandong 266700 Patentee after: Qingdao jizhuwu Animal Husbandry Equipment Co.,Ltd. Country or region after: China Address before: No.109 Huizhou Road, Pingdu Economic Development Zone, Qingdao, Shandong 266700 Patentee before: Qingdao Re Lide Thermal Equipment Co.,Ltd. Country or region before: China |