CN217818627U - Storage tank wall thickness monitoring device - Google Patents
Storage tank wall thickness monitoring device Download PDFInfo
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- CN217818627U CN217818627U CN202121839505.9U CN202121839505U CN217818627U CN 217818627 U CN217818627 U CN 217818627U CN 202121839505 U CN202121839505 U CN 202121839505U CN 217818627 U CN217818627 U CN 217818627U
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- storage tank
- wall thickness
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 55
- 238000012360 testing method Methods 0.000 claims abstract description 12
- 238000007726 management method Methods 0.000 claims description 20
- 238000004891 communication Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 14
- 238000013523 data management Methods 0.000 claims description 9
- 238000009683 ultrasonic thickness measurement Methods 0.000 claims description 6
- 230000005294 ferromagnetic effect Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 description 9
- 230000005291 magnetic effect Effects 0.000 description 7
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011960 computer-aided design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model discloses a storage tank wall thickness monitoring device, which relates to the field of wall thickness monitoring equipment, wherein the storage tank wall thickness monitoring device comprises an equipment base and a wall thickness testing component, an avoiding position is arranged in the equipment base, and the equipment base can be fixed on a surface to be tested; the wall thickness test assembly comprises a connecting base, a moving module and an ultrasonic thickness measuring module, the connecting base is detachably mounted on the equipment base, the moving module is arranged on the connecting base, the ultrasonic thickness measuring module is arranged on the moving module, and the moving module can drive the ultrasonic thickness measuring module to move in the avoiding position. The storage tank wall thickness monitoring device can perform multipoint repeated and accurate monitoring in the area.
Description
Technical Field
The utility model relates to a wall thickness monitoring facilities field, in particular to storage tank wall thickness monitoring device.
Background
Ultrasonic thickness measurement technique wide application is in the wall thickness inspection of equipment such as storage tank, pipeline, but traditional wall thickness detection mainly tests when overhaul of the equipments, is difficult to accomplish equipment state monitoring, is limited in the volume and the detection area of sensor in addition, is difficult to accomplish the accurate repeated monitoring of large tracts of land. The conventional ultrasonic thickness measuring device mainly comprises two types, such as a handheld detection device and a fixed detection device, wherein the handheld detection device mainly depends on the operation experience of people to detect the wall thickness of a storage tank, so that accurate monitoring is difficult to realize; fixed detection equipment is limited by the volume and the detection area of the sensor, and large-area detection is difficult to realize.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a storage tank wall thickness monitoring devices can carry out the multiple spot in the region and repeat and monitor accurately.
The storage tank wall thickness monitoring device comprises an equipment base and a wall thickness testing component, wherein an avoidance position is arranged in the equipment base, and the equipment base can be fixed on a surface to be tested; the wall thickness test assembly comprises a connecting base, a moving module and an ultrasonic thickness measuring module, the connecting base is detachably mounted on the equipment base, the moving module is arranged on the connecting base, the ultrasonic thickness measuring module is arranged on the moving module, and the moving module can drive the ultrasonic thickness measuring module to move in the avoiding position.
According to the utility model discloses storage tank wall thickness monitoring devices has following beneficial effect at least: storage tank wall thickness monitoring devices can be fixed on the face of awaiting measuring of storage tank outer wall through the equipment base, has on the equipment base and dodges the position, and ultrasonic wave thickness measurement module removes and carries out the wall thickness monitoring in dodging the position under the drive of motion module, realizes carrying out the multiple spot in the region and repeats and monitor accurately, solves the problem that traditional hand-held type check out test set can not accurate detection, also can solve fixed check out test set simultaneously and be difficult to carry out the large tracts of land and detect the problem.
According to the utility model discloses a some embodiments, be provided with power management module, communication module and base information and monitoring point management module in the equipment base, base information and monitoring point management module with communication module electric connection, power management module is used for providing the power, base information and monitoring point management module with the ultrasonic wave thickness measuring module is connected and is read monitoring data, communication module is used for transmitting monitoring data.
According to the utility model discloses a some embodiments, the equipment base includes base frame, it is in to dodge the position setting on the base frame, base frame with it can dismantle the connection to connect the base, just base frame can be fixed in on the face that awaits measuring.
According to some embodiments of the utility model, base frame bottom sets up a plurality of connecting pieces, the bottom of connecting piece is provided with the installation mounting, the connecting piece passes through the installation mounting is fixed in the lateral wall of storage tank.
According to some embodiments of the invention, the mounting fixture is a ferromagnetic chuck.
According to the utility model discloses a some embodiments, base light adds the connecting piece that the bottom is provided with a plurality of length and can adjust, the bottom of connecting piece is provided with the installation mounting, the connecting piece passes through the installation mounting is fixed in the lateral wall of storage tank.
According to some embodiments of the utility model, the motion module includes first moving mechanism, second moving mechanism, third moving mechanism and slide rail, first moving mechanism with the slide rail sets up relatively on the connection base, the first end setting of second moving mechanism is in on the first moving mechanism, the second end setting of second moving mechanism is in on the slide rail, first moving mechanism can drive the second moving mechanism is followed the slide rail removes, the third moving mechanism sets up on the second moving mechanism.
According to the utility model discloses a some embodiments still include the data management workstation, the data management workstation is used for receiving and storing monitoring data.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic view of a storage tank wall thickness monitoring device according to an embodiment of the present invention;
FIG. 2 is an exploded view of the tank wall thickness monitoring apparatus shown in FIG. 1;
fig. 3 is a schematic diagram of module connection according to an embodiment of the present invention.
Reference numerals:
the device comprises a base frame 110, a connecting piece 111, a mounting fixing piece 112, an avoidance position 120, a connecting base 130, a first moving mechanism 141, a second moving mechanism 142, a third moving mechanism 143 and a slide rail 144; the device comprises a power management module 210, a communication module 220, a base information and monitoring point management module 230, an ultrasonic thickness measuring module 240 and a data management workstation 250.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the directional descriptions, such as the directions or positional relationships indicated by upper, lower, front, rear, left, right, etc., are based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but not for indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the present number, and the terms greater than, less than, within, etc. are understood as including the present number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1 and 2, in some embodiments of the present invention, the storage tank wall thickness monitoring device includes an equipment base and a wall thickness testing component, the wall thickness testing component is detachably mounted on the equipment base, it can be understood that in the process of wall thickness monitoring of the storage tank, a plurality of equipment bases are fixed on the outer wall of the storage tank to be detected, for example, a plurality of equipment bases are arranged along the circumference of the outer wall of the cylindrical storage tank, so as to form the circumference monitoring of the outer wall of the storage tank, and the wall thickness monitoring of different areas of the outer wall of the storage tank is realized by mounting the wall thickness testing component on different equipment bases.
Wall thickness test subassembly is including connecting base 130, motion module and super god ripples thickness measuring module, connects base 130 demountable installation on the equipment base, and the motion module then sets up on connecting base 130, and ultrasonic wave thickness measuring module 240 then sets up on the motion module, drives the ultrasonic wave module through the motion module and removes.
Be provided with in the equipment base and dodge position 120, should dodge position 120 and correspond to the face of awaiting measuring, in order to form the monitoring area, it can be understood that, be provided with the region of dodging ultrasonic thickness measuring module 240 on the equipment base, dodge position 120 promptly, the ultrasonic wave module can be under the drive of motion module, move in the monitoring area who dodges position 120 and form, carry out the wall thickness monitoring with the face of awaiting measuring that reaches in the monitoring area, through the mounted position of adjustment equipment base, if with the key monitoring area of equipment base installation to the storage tank outer wall, make and dodge position 120 and correspond to this key monitoring area, through control motion module, and then control ultrasonic thickness measuring module 240 carries out large tracts of land monitoring to this key monitoring area. It is contemplated that the ultrasonic thickness gauge module 240 may include an ultrasonic thickness gauge, with which wall thickness monitoring is performed.
Referring to fig. 3, in some embodiments of the utility model, be provided with power management module 210 on the equipment base, communication module 220 and base information and monitoring point management module 230, wherein, power module is each module power supply, base information and monitoring point management module 230 and communication module 220 electric connection, the information that has the equipment base in base information and the monitoring point management module 230, the information of equipment base includes the equipment base position, the monitoring point position, detect and patrol and examine time etc., and base information and monitoring point management module 230 are connected with ultrasonic thickness measurement module 240, a monitoring data for reading ultrasonic thickness measurement module 240 and monitoring, information through communication module 220 equipment base, monitoring data etc. send to terminal equipment (such as data management workstation 250), collect and handle monitoring data etc. in terminal equipment, be favorable to monitoring the wall thickness condition of storage tank better. It should be noted that the power management module 210, the communication module 220, and the base information and monitoring point management module 230 may be disposed in a device cabinet, and the device cabinet is disposed on one side of the device base.
Referring to fig. 1 and 2, in some embodiments of the present invention, the device base includes a base frame 110, and the base frame 110 is detachably connected to the connection base 130. The avoiding position 120 is arranged in the base frame 110, and it can be understood that an area avoiding the ultrasonic thickness measuring module 240, namely the avoiding position 120, is arranged in the base frame 110, for example, the base frame 110 may be constructed by a metal pipe, and the metal pipe surrounds the area forming the area capable of accommodating the movement of the ultrasonic thickness measuring module 240. Under the drive of the motion module, the ultrasonic module moves in the avoidance position 120 of the base frame 110, so that the wall thickness monitoring of the monitoring area is realized.
Referring to fig. 1 and 2, in some embodiments of the present invention, the bottom of the base frame 110 is provided with a plurality of connecting members 111, and the bottom of each connecting member 111 is provided with an installation fixing member 112, and the connecting member 111 is fixed on the sidewall of the storage tank through the installation fixing member 112, it can be understood that the connecting member 111 and the installation fixing member 112 constitute a fixing component for fixing the base frame 110 on the outer wall of the storage tank, for example, the installation fixing member 112 employs a vacuum chuck, and the base frame 110 is adsorbed on the outer wall of the storage tank through the vacuum chuck, so as to realize fixing, thereby facilitating subsequent monitoring of the wall thickness.
The utility model discloses in some embodiments, installation mounting 112 can adopt strong magnetic chuck, and strong magnetic chuck passes through the effect of magnetic force and fixes base frame 110 at the outer wall of storage tank, and this is because the storage tank is adopted the metal to make, then through magnetic force, can make strong magnetic chuck adsorb on the storage tank outer wall, and what should think is, through eliminating magnetic force, strong magnetic chuck can follow the storage tank outer wall and drop to dismantle base frame 110 from the storage tank outer wall.
The utility model discloses some embodiments, the length of connecting piece 111 is adjustable, and it can be understood that, when the storage tank is the drum, then there is the radian in the face of awaiting measuring, can realize the steady fixed of bottom frame through adjustable connecting piece 111, the installation of being convenient for. For example, the connecting member 111 is a telescopic rod, and the length of the telescopic rod is adjusted, so that the telescopic rod connected to the bottom of the base frame 110 can be adapted to the surface to be measured, and the base frame 110 can be conveniently installed and fixed.
Referring to fig. 1 and 2, in some embodiments of the present invention, the movement module includes a first moving mechanism 141, a second moving mechanism 142, a third moving mechanism 143, and a sliding rail 144, the first moving mechanism 141 and the sliding rail 144 are disposed on the connection base 130 relatively, for example, the first lead screw sliding rail 144 is disposed on the left side of the connection base 130, and the sliding rail 144 is disposed on the right side of the connection base 130. The first end of the second moving mechanism 142 is disposed on the first moving mechanism 141, and the second end of the second moving mechanism 142 is disposed on the slide rail 144, it can be understood that the second moving mechanism 142 spans the connecting base 130, and the second moving mechanism 142 can move along the slide rail 144 by the driving of the first moving mechanism 141. The third moving mechanism 143 is disposed on the second moving mechanism 142, and the second moving mechanism 142 can drive the third moving mechanism 143 to move. It should be noted that the first moving mechanism 141, the second moving mechanism 142, and the third moving mechanism 143 may adopt a screw rod sliding table, a sliding block is disposed on the screw rod sliding table, the first end of the second moving mechanism 142 is disposed on the sliding block of the first moving mechanism 141, the third moving mechanism 143 is disposed on the sliding block of the second moving mechanism 142, and the ultrasonic thickness measuring module 240 is disposed on the sliding block of the third moving mechanism 143.
The first moving mechanism 141 is used for controlling the ultrasonic thickness measuring module 240 to move along a first direction, the second moving mechanism 142 is used for controlling the ultrasonic thickness measuring module 240 to move along a second direction, and the third moving mechanism 143 is used for controlling the ultrasonic thickness measuring module 240 to move along a third direction, wherein, referring to the directions shown in the drawing, the first direction is the front-back direction of the connecting base 130, the second direction is the left-right direction of the connecting base 130, and the third direction is the up-down direction of the connecting base 130, it can be understood that the first moving mechanism 141 drives the second moving mechanism 142 to move along the front-back direction, so as to drive the ultrasonic thickness measuring module 240 to move along the front-back direction, similarly, the second moving mechanism 142 can drive the ultrasonic thickness measuring module 240 to move along the left-right direction, and the third moving mechanism 143 can drive the ultrasonic thickness measuring module 240 to move along the up-down direction, so as to realize the wall thickness monitoring of the surface to be detected in the monitoring area, and also can be used for the change of the surface to be detected, and the wall thickness can be monitored even if the uneven surface to be detected, thereby providing convenience for monitoring and expanding the application range of the device.
Referring to fig. 3, in some embodiments of the present invention, the storage tank wall thickness monitoring apparatus further includes a data management workstation 250 for receiving and storing the monitoring data, for example, the data management workstation 250 is in communication connection with the communication module 220 on the equipment base, and the communication module 220 sends the monitoring data read by the base information and monitoring point management module 230 to the data management workstation 250. The data management workstation 250 may be a computer aided design workstation, an office automation workstation, or the like, for facilitating storage and processing of information.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (8)
1. A storage tank wall thickness monitoring device, comprising:
the device comprises a device base, wherein an avoidance position is arranged in the device base, and the device base can be fixed on a surface to be detected;
wall thickness test subassembly, including connecting base, motion module and ultrasonic thickness measurement module, it installs to connect the base demountable installation on the equipment base, the motion module sets up connect on the base, the ultrasonic thickness measurement module sets up on the motion module, the motion module can drive the ultrasonic thickness measurement module is in dodge and move in the position.
2. The storage tank wall thickness monitoring device according to claim 1, wherein a power management module, a communication module and a base information and monitoring point management module are arranged in the equipment base, the base information and monitoring point management module is electrically connected with the communication module, the power management module is used for providing power, the base information and monitoring point management module is connected with the ultrasonic thickness measuring module and reads monitoring data, and the communication module is used for transmitting the monitoring data.
3. The storage tank wall thickness monitoring device according to claim 2, wherein the equipment base includes a base frame, the avoiding position is provided on the base frame, the base frame is detachably connected to the connection base, and the base frame can be fixed on the surface to be measured.
4. The storage tank wall thickness monitoring device according to claim 3, wherein a plurality of connecting members are provided at the bottom of the base frame, and the bottom of each connecting member is provided with a mounting fixture, and the connecting members are fixed on the side wall of the storage tank through the mounting fixtures.
5. The storage tank wall thickness monitoring device according to claim 4, wherein said mounting fixture is a ferromagnetic suction cup.
6. The storage tank wall thickness monitoring device according to claim 3, wherein the base and the bottom are provided with a plurality of length-adjustable connecting pieces, and the bottom of each connecting piece is provided with a mounting fixing piece through which the connecting piece is fixed on the side wall of the storage tank.
7. The storage tank wall thickness monitoring device according to claim 1, wherein the motion module includes a first moving mechanism, a second moving mechanism, a third moving mechanism, and a slide rail, the first moving mechanism and the slide rail are disposed on the connection base, a first end of the second moving mechanism is disposed on the first moving mechanism, a second end of the second moving mechanism is disposed on the slide rail, the first moving mechanism can drive the second moving mechanism to move along the slide rail, and the third moving mechanism is disposed on the second moving mechanism.
8. The tank wall thickness monitoring apparatus according to claim 1, further comprising a data management workstation for receiving and storing monitoring data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121839505.9U CN217818627U (en) | 2021-08-06 | 2021-08-06 | Storage tank wall thickness monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121839505.9U CN217818627U (en) | 2021-08-06 | 2021-08-06 | Storage tank wall thickness monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217818627U true CN217818627U (en) | 2022-11-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121839505.9U Active CN217818627U (en) | 2021-08-06 | 2021-08-06 | Storage tank wall thickness monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217818627U (en) |
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2021
- 2021-08-06 CN CN202121839505.9U patent/CN217818627U/en active Active
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