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CN217814646U - Overload protection mechanism and speed reducing motor with same - Google Patents

Overload protection mechanism and speed reducing motor with same Download PDF

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Publication number
CN217814646U
CN217814646U CN202121774952.0U CN202121774952U CN217814646U CN 217814646 U CN217814646 U CN 217814646U CN 202121774952 U CN202121774952 U CN 202121774952U CN 217814646 U CN217814646 U CN 217814646U
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Prior art keywords
gasket
hole
overload protection
protection mechanism
transmission
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CN202121774952.0U
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Chinese (zh)
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谌建文
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Pulse Electronics Dongguan Co ltd
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Pulse Electronics Dongguan Co ltd
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Abstract

The application discloses an overload protection mechanism and a speed reducing motor with the same, wherein the overload protection mechanism comprises a transmission component, a flat gasket, a disc-shaped gasket and a rotating shaft; the transmission part is provided with a first through hole which is a circular through hole; the flat gasket is provided with a second through hole which is non-circular; the disc-shaped gasket is provided with a third through hole which is a circular through hole; the rotating shaft comprises an expanding part, a clamping part and a transmission part, and the transmission part is provided with a pressing part; the flat gasket is sleeved on the clamping portion, the clamping portion and the transmission component are sleeved on the transmission portion, the shape of the transmission portion is matched with the first through hole and the third through hole, the flat gasket is extruded and installed between the diameter expanding portion and the transmission component, the peripheral portion of the dish-shaped gasket is abutted to one side, far away from the flat gasket, of the transmission component, and the middle portion of the dish-shaped gasket is abutted to the middle portion of the dish-shaped gasket and pressed on the pressing portion. This application can alleviate the noise when operation when realizing overload protection to can also improve the yields of the product that has this overload protection mechanism.

Description

过载保护机构及具有其的减速电机Overload protection mechanism and geared motor with same

技术领域technical field

本申请涉及机械过载保护技术领域,尤其涉及一种利用摩擦力的过载保护机构及具有其的减速电机。The present application relates to the technical field of mechanical overload protection, in particular to an overload protection mechanism using friction force and a geared motor with the same.

背景技术Background technique

相关技术中,有一种过载保护机构,其包括有旋转轴、齿轮和两个压紧垫片,其中旋转轴用于输出动力,两个压紧垫片和齿轮都设置在旋转轴上,并且两个压紧垫片分别位于齿轮的轴向两侧,其中旋转轴设置扩径部与第一个压紧垫片抵接,设置变形部与第二个压紧垫片抵接并使之变形,以将齿轮压紧在两个压紧垫片之间的位置上,为使得两个压紧垫片跟随旋转轴一起转动,两个压紧垫片的中心均设置有非圆形的卡合孔,例如边缘由相对设置的两条圆弧和相对设置的两条线段构成的双D形孔等,旋转轴穿过两个压紧垫片和齿轮的部分设置成横截面与卡合孔匹配的卡合形状,齿轮中心设置圆孔,而旋转轴穿过两个压紧垫片和齿轮的部分具有与圆孔内壁匹配贴合的圆柱面,进而使得齿轮可以相对旋转轴自由转动;这一过载保护机构,旋转轴的输出力矩由齿轮施加给压紧垫片的摩擦力矩提供,当旋转轴承载的负载过大,且超过齿轮能够施加给压紧垫片的最大摩擦力矩时,齿轮将能够相对旋转轴转动而实现过载保护,进而避免因负载过大而导致齿轮断齿或者导致电机的线圈部分烧坏。这一过载保护机构虽然能够实现过载保护,但是由于齿轮是通过圆孔和旋转轴上截面非圆形的部分配合的,因此齿轮内侧与旋转轴之间将存在空腔,而旋转轴在工作过程中将可能承受垂直于轴向的侧向力,随着旋转轴的转动,空腔的位置也随之周期性变化,这将使得旋转轴与齿轮之间的接触力也随着周期性改变,进而使得旋转轴和齿轮在转动过程产生较高的振动噪音;并且,由于旋转轴连接压紧垫片的部位是与卡合孔匹配的卡合形状,而且变形部处于该部位并通过挤压变形得到,因此变形部将仅能够成形于该部位两侧的弧形圆柱面上,变形部不能够在卡合孔的整圈上对第二个压紧垫片进行抵接固定,而第二个压紧垫片的中部在与变形部挤压的位置将产生较大的变形,中部其他位置的变形相对较小,也即第二个压紧垫片在其周向的位置变形不均匀,而整个过载保护机构的最大驱动力矩与第二个压紧垫片的变形量高度相关,第二个压紧垫片变形不均匀将导致实际最大驱动力矩存在波动,并与设计最大驱动力矩存在较大偏差,进而导致带有这一过载保护机构的电机等产品存在较高的不良率。In the related art, there is an overload protection mechanism, which includes a rotating shaft, a gear and two compression washers, wherein the rotating shaft is used to output power, and the two pressing washers and gears are arranged on the rotating shaft, and the two Two compression washers are located on both axial sides of the gear, wherein the rotating shaft is provided with an enlarged diameter part to abut against the first compression washer, and a deformation part is provided to abut against and deform the second compression washer, To press the gear between the two compression pads, in order to make the two compression pads rotate with the rotating shaft, the centers of the two compression pads are provided with non-circular engaging holes , such as a double D-shaped hole whose edge is composed of two opposite arcs and two opposite line segments, etc., the part where the rotating shaft passes through the two compression washers and the gear is set so that the cross section matches the snap hole Snap-fit shape, a round hole is set in the center of the gear, and the part where the rotating shaft passes through the two compression washers and the gear has a cylindrical surface that matches the inner wall of the round hole, so that the gear can rotate freely relative to the rotating shaft; this overload Protection mechanism, the output torque of the rotating shaft is provided by the friction torque applied to the compression pad by the gear. When the load on the rotary shaft is too large and exceeds the maximum friction torque that the gear can apply to the compression pad, the gear will be able to The rotation of the rotating shaft achieves overload protection, thereby avoiding the tooth breakage of the gear or the partial burnout of the coil of the motor due to excessive load. Although this overload protection mechanism can achieve overload protection, because the gear is matched with the non-circular section of the rotating shaft through a round hole, there will be a cavity between the inner side of the gear and the rotating shaft, and the rotating shaft is working. The center will probably bear the lateral force perpendicular to the axial direction. As the rotating shaft rotates, the position of the cavity will also change periodically, which will make the contact force between the rotating shaft and the gear also change periodically, and then This makes the rotating shaft and the gear generate high vibration noise during the rotation process; and, since the part where the rotating shaft is connected to the compression gasket is an engaging shape that matches the engaging hole, and the deformation part is located at this position and is obtained by extrusion deformation , so the deformation part can only be formed on the arc-shaped cylindrical surface on both sides of the part, and the deformation part cannot abut and fix the second compression washer on the entire circle of the engaging hole, while the second compression washer The middle part of the compression gasket will have a large deformation at the position where it is pressed against the deformation part, and the deformation at other positions in the middle part is relatively small, that is, the deformation of the second compression gasket is uneven at its circumferential position, while the entire The maximum driving torque of the overload protection mechanism is highly related to the deformation of the second compression gasket, and the uneven deformation of the second compression gasket will cause fluctuations in the actual maximum driving torque and a large deviation from the design maximum driving torque , which in turn leads to a high defect rate in products such as motors with this overload protection mechanism.

实用新型内容Utility model content

本申请旨在解决现有技术中存在的技术问题之一。为此,本申请第一方面实施例提出一种过载保护机构,其能够在实现过载保护的同时减轻运行时的噪音,并且还能够提高带有该过载保护机构的产品的良品率。This application aims to solve one of the technical problems existing in the prior art. For this reason, the embodiment of the first aspect of the present application proposes an overload protection mechanism, which can reduce noise during operation while achieving overload protection, and can also improve the yield of products equipped with the overload protection mechanism.

申请第二方面实施例提出一种减速电机,其具有上述第一方面的实施例的过载保护机构。The embodiment of the second aspect of the application proposes a geared motor, which has the overload protection mechanism of the embodiment of the first aspect above.

根据本申请第一方面实施例的过载保护机构,包括传动部件、平垫片、碟形垫片和旋转轴;传动部件中部设置有第一通孔,第一通孔为圆形通孔;平垫片中部设有第二通孔,第二通孔为非圆形的止转孔;碟形垫片中部设置有第三通孔,第三通孔为圆形通孔;旋转轴包括有相互连接的扩径部、卡合部和传动部,传动部上设置有环形的压紧部;其中,平垫片通过第二通孔套接于卡合部,且卡合部与第二通孔的形状相匹配,传动部件通过第一通孔、碟形垫片通过第三通孔分别套接于传动部,传动部的形状与第一通孔和第三通孔相匹配,平垫片被挤压安装在扩径部和传动部件之间,碟形垫片的周边部与传动部件远离平垫片的一侧抵接,碟形垫片中部抵接并被压紧在压紧部上。The overload protection mechanism according to the embodiment of the first aspect of the present application includes a transmission part, a flat washer, a disc washer and a rotating shaft; a first through hole is provided in the middle of the transmission part, and the first through hole is a circular through hole; The middle part of the gasket is provided with a second through hole, and the second through hole is a non-circular anti-rotation hole; the middle part of the disc-shaped gasket is provided with a third through hole, and the third through hole is a circular through hole; the rotating shaft includes mutual Connecting the expanded diameter part, the engaging part and the transmission part, the transmission part is provided with an annular pressing part; wherein, the flat gasket is sleeved on the engaging part through the second through hole, and the engaging part and the second through hole The shape of the transmission part matches the shape of the first through hole, and the disc-shaped gasket is respectively sleeved on the transmission part through the third through hole. The shape of the transmission part matches the first through hole and the third through hole, and the flat gasket is It is squeezed and installed between the diameter-expanding part and the transmission part. The peripheral part of the disc-shaped gasket abuts against the side of the transmission part away from the flat gasket, and the middle part of the disc-shaped gasket abuts and is pressed against the pressing part.

根据本申请第一方面实施例的过载保护机构,至少有如下技术效果:The overload protection mechanism according to the embodiment of the first aspect of the present application has at least the following technical effects:

由于压紧部压紧在碟形垫片上,而碟形垫片又将压紧在传动部件上,传动部件又将平垫片压紧在扩径部上,因此借助传动部件与平垫片以及碟形垫片之间的摩擦力,当旋转轴受到的负载力矩较小时,传动部件将能够带动旋转轴一起进行旋转,而当负载力矩大于传动部件与平垫片以及碟形垫片之间所能产生的最大摩擦力矩时,传动部件将与旋转轴之间产生相对转动,进而实现过载保护;并且,由于旋转轴是通过与第一通孔形状匹配的传动部与传动部件配合的,传动部件与旋转轴之间不会存在有空腔,进而也不会因空腔而导致随着旋转轴转动而带来的接触力周期性改变,从而改善旋转轴正常转动过程中的噪音问题;而且,由于传动部的侧面为与第一通孔和第三通孔形状相适配的圆柱面,传动部与传动部件之间的接触面积也更大,更容易保证传动部件与旋转轴之间的同轴度,输出的转动力矩也将更加平稳,进而带有该过载保护机构的产品也运行更加平稳,进而能进一步减少噪音;同时,压紧部为环绕传动部的环形,因此碟形垫片中部的周向均能够与压紧部抵接,进而使得碟形垫片在周向上的变形程度更加均匀一致,从而使得传动部件能够传递至旋转轴的最大驱动力矩更容易控制,生产制造出的过载保护机构所能达到的最大驱动力矩其波动范围更小,并且更接近设计值,从而提高带有该过载保护机构的产品的良品率。Since the pressing part is pressed on the disc-shaped gasket, and the disc-shaped gasket will be pressed on the transmission part, and the transmission part will press the flat gasket on the enlarged diameter part, so with the help of the transmission part and the flat washer And the friction between the disc-shaped gaskets, when the load moment on the rotating shaft is small, the transmission part will be able to drive the rotating shaft to rotate together, and when the load moment is greater than that between the transmission part and the flat gasket and the disc-shaped gasket When the maximum friction torque can be generated, the transmission part will rotate relative to the rotating shaft, thereby realizing overload protection; and, since the rotating shaft cooperates with the transmission part through the transmission part matching the shape of the first through hole, the transmission There will be no cavity between the component and the rotating shaft, and the contact force will not change periodically as the rotating shaft rotates due to the cavity, thereby improving the noise problem during the normal rotation of the rotating shaft; and , since the side of the transmission part is a cylindrical surface matching the shape of the first through hole and the third through hole, the contact area between the transmission part and the transmission part is also larger, and it is easier to ensure the contact between the transmission part and the rotating shaft Coaxiality, the output rotational torque will be more stable, and the products with this overload protection mechanism will also run more smoothly, which can further reduce noise; at the same time, the pressing part is a ring around the transmission part, so the disc gasket The circumferential direction of the middle part can be in contact with the pressing part, thereby making the deformation of the disc gasket more uniform in the circumferential direction, making it easier to control the maximum driving torque that the transmission part can transmit to the rotating shaft, and producing excellent overload protection. The maximum driving torque that the mechanism can achieve has a smaller fluctuation range and is closer to the design value, thereby improving the yield rate of products with the overload protection mechanism.

根据本申请第一方面一些实施例的过载保护机构,传动部件朝向平垫片的一侧设置有第一垫片安装槽,平垫片位于第一垫片安装槽内且与第一垫片安装槽的槽底贴合。According to the overload protection mechanism of some embodiments of the first aspect of the present application, the side of the transmission part facing the flat gasket is provided with a first gasket installation groove, and the flat gasket is located in the first gasket installation groove and installed with the first gasket. The bottom of the groove fits snugly.

根据本申请第一方面一些实施例的过载保护机构,平垫片靠近传动部件的一侧设置有若干凸点,第一垫片安装槽的槽底上设置有若干凹点,凸点与凹点的尺寸相配合,传动部件与旋转轴共同转动时,凸点嵌入凹点中。According to the overload protection mechanism of some embodiments of the first aspect of the present application, the side of the flat gasket close to the transmission part is provided with several convex points, and the bottom of the first gasket installation groove is provided with several concave points, and the convex points and the concave points When the size of the transmission part and the rotating shaft are co-rotated, the convex point is embedded in the concave point.

根据本申请第一方面一些实施例的过载保护机构,若干凸点均匀地设置在平垫片靠近传动部件的一侧,若干凹点均匀地设置在第一垫片安装槽的槽底。According to the overload protection mechanism of some embodiments of the first aspect of the present application, several convex points are evenly arranged on the side of the flat gasket close to the transmission part, and several concave points are evenly arranged on the groove bottom of the first gasket installation groove.

根据本申请第一方面一些实施例的过载保护机构,凹点的数目多于凸点的数目。According to the overload protection mechanism of some embodiments of the first aspect of the present application, the number of concave points is more than the number of convex points.

根据本申请第一方面一些实施例的过载保护机构,传动部件朝向碟形垫片的一侧设置有第二垫片安装槽,碟形垫片设置于第二垫片安装槽内。According to the overload protection mechanism of some embodiments of the first aspect of the present application, the side of the transmission component facing the dish-shaped gasket is provided with a second gasket installation groove, and the disk-shaped gasket is arranged in the second gasket installation groove.

根据本申请第一方面一些实施例的过载保护机构,第二垫片安装槽的沿第一通孔的外沿设置有一圈突起。According to the overload protection mechanism of some embodiments of the first aspect of the present application, a ring of protrusions is provided on the outer edge of the second washer installation groove along the first through hole.

根据本申请第一方面一些实施例的过载保护机构,扩径部远离平垫片的一端形成输出部,输出部端部设置有一螺纹孔。According to the overload protection mechanism of some embodiments of the first aspect of the present application, the output portion is formed at the end of the enlarged diameter portion away from the flat gasket, and a threaded hole is provided at the end of the output portion.

根据本申请第一方面一些实施例的过载保护机构,输出部的两侧设置有缺口。According to the overload protection mechanism of some embodiments of the first aspect of the present application, notches are provided on both sides of the output part.

根据本申请第二方面实施例的减速电机,包括有上述第一方面实施例的过载保护机构。The geared motor according to the embodiment of the second aspect of the present application includes the overload protection mechanism of the embodiment of the first aspect above.

根据本申请第一方面实施例的过载保护机构,至少有如下技术效果:由于本实施例的减速电机采用上述第一方面实施例的过载保护结构,其运行时的噪音更低,并且生产制造出的减速电机其过载力矩的一致性更好,从而良品率更好。According to the overload protection mechanism of the embodiment of the first aspect of the present application, at least the following technical effects are achieved: since the geared motor of this embodiment adopts the overload protection structure of the embodiment of the first aspect, the noise during operation is lower, and the produced The geared motor has better consistency of overload torque, so the yield rate is better.

本申请的附加方面和优点将在下面描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.

附图说明Description of drawings

本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, wherein:

图1是根据本申请实施例的过载保护机构的结构示意图;Fig. 1 is a schematic structural diagram of an overload protection mechanism according to an embodiment of the present application;

图2是根据本申请实施例的第一种过载保护机构的剖视图;Fig. 2 is a cross-sectional view of a first overload protection mechanism according to an embodiment of the present application;

图3是根据本申请实施例的第一种过载保护机构的分解结构示意图;FIG. 3 is a schematic diagram of an exploded structure of a first overload protection mechanism according to an embodiment of the present application;

图4是根据本申请实施例的第二种过载保护机构的剖视图;4 is a cross-sectional view of a second overload protection mechanism according to an embodiment of the present application;

图5是根据本申请实施例的第二种过载保护机构的分解结构示意图;FIG. 5 is a schematic diagram of an exploded structure of a second overload protection mechanism according to an embodiment of the present application;

图6是根据本申请实施例的第二种过载保护机构中平垫片的结构示意图;6 is a schematic structural view of a flat gasket in a second overload protection mechanism according to an embodiment of the present application;

图7是根据本申请实施例的第二种过载保护机构中传动部件的结构示意图。Fig. 7 is a schematic structural diagram of a transmission component in a second overload protection mechanism according to an embodiment of the present application.

附图标记:Reference signs:

传动部件100、第一垫片安装槽110、凹点111、第二垫片安装槽120、突起121、第一通孔130、平垫片200、第二通孔210、凸点220、碟形垫片300、第三通孔310、旋转轴400、卡合部411、传动部412、扩径部420、螺纹孔421、缺口422、压紧部430。Transmission part 100, first gasket installation groove 110, concave point 111, second gasket installation groove 120, protrusion 121, first through hole 130, flat gasket 200, second through hole 210, bump 220, dish-shaped The washer 300 , the third through hole 310 , the rotating shaft 400 , the engaging portion 411 , the transmission portion 412 , the enlarged diameter portion 420 , the threaded hole 421 , the notch 422 , and the pressing portion 430 .

具体实施方式Detailed ways

下面详细描述本申请的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为本申请的限制。Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are only for explaining the present application, and should not be construed as limiting the present application.

在本申请的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present application and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present application.

在本申请的描述中,如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of this application, if the first and second are described only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating The sequence of the indicated technical features.

本申请的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本申请中的具体含义。In the description of this application, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in this application in combination with the specific content of the technical solution.

下面参考图1至图7描述本申请第一方面实施例的过载保护机构。The overload protection mechanism of the embodiment of the first aspect of the present application will be described below with reference to FIG. 1 to FIG. 7 .

如图1至图7所示,根据本申请第一方面实施例的过载保护机构,包括传动部件100、平垫片200、碟形垫片300和旋转轴400。As shown in FIGS. 1 to 7 , the overload protection mechanism according to the embodiment of the first aspect of the present application includes a transmission component 100 , a flat washer 200 , a disc-shaped washer 300 and a rotating shaft 400 .

传动部件100中部设置有第一通孔130,第一通孔130为圆形通孔;平垫片200中部设有第二通孔210,第二通孔210为非圆形的止转孔;碟形垫片300中部设置有第三通孔310,第三通孔310为圆形通孔;旋转轴400包括有相互连接的扩径部420、卡合部411和传动部412,传动部412上设置有环形的压紧部430;其中,平垫片200通过第二通孔210套接于卡合部411,且卡合部411与第二通孔210的形状相匹配,传动部件100通过第一通孔130、碟形垫片300通过第三通孔310分别套接于传动部412,传动部412的形状与第一通孔130和第三通孔310相匹配,平垫片200被挤压安装在扩径部420和传动部件100之间,碟形垫片300的周边部与传动部件100远离平垫片200的一侧抵接,碟形垫片300中部抵接并被压紧在压紧部430上。A first through hole 130 is provided in the middle of the transmission part 100, and the first through hole 130 is a circular through hole; a second through hole 210 is provided in the middle of the flat gasket 200, and the second through hole 210 is a non-circular anti-rotation hole; A third through hole 310 is provided in the middle of the dish washer 300, and the third through hole 310 is a circular through hole; A ring-shaped pressing part 430 is arranged on it; wherein, the flat gasket 200 is sleeved on the engaging part 411 through the second through hole 210, and the shape of the engaging part 411 matches the second through hole 210, and the transmission part 100 passes through The first through hole 130 and the disc gasket 300 are respectively sleeved on the transmission part 412 through the third through hole 310, the shape of the transmission part 412 matches the first through hole 130 and the third through hole 310, and the flat gasket 200 is Squeezed and installed between the enlarged diameter part 420 and the transmission part 100, the peripheral part of the disc-shaped gasket 300 abuts against the side of the transmission part 100 away from the flat washer 200, and the middle part of the disc-shaped gasket 300 abuts and is compressed on the pressing part 430 .

可以理解的是,由于压紧部430压紧在碟形垫片300上,而碟形垫片300又将压紧在传动部件100上,传动部件100又将平垫片200压紧在扩径部420上,因此借助传动部件100与平垫片200以及碟形垫片300之间的摩擦力,当旋转轴400受到的负载力矩较小时,传动部件100将能够带动旋转轴400一起进行旋转,而当负载力矩大于传动部件100与平垫片200以及碟形垫片300之间所能产生的最大摩擦力矩时,传动部件100将与旋转轴400之间产生相对转动,进而实现过载保护;并且,由于旋转轴400是通过与第一通孔130形状匹配的传动部412与传动部件100配合的,传动部件100与旋转轴400之间不会存在有空腔,进而也不会因空腔而导致随着旋转轴400转动而带来的接触力周期性改变,从而改善旋转轴400正常转动过程中的噪音问题;而且,由于传动部412的侧面为与第一通孔130和第三通孔310形状相适配的圆柱面,传动部412与传动部件100之间的接触面积也更大,更容易保证传动部件100与旋转轴400之间的同轴度,输出的转动力矩也将更加平稳,进而带有该过载保护机构的产品也运行更加平稳,进而能进一步减少噪音;同时,压紧部430为环绕传动部412的环形,因此碟形垫片300中部的周向均能够与压紧部430抵接,进而使得碟形垫片300在周向上的变形程度更加均匀一致,从而使得传动部件100能够传递至旋转轴400的最大驱动力矩更容易控制,生产制造出的过载保护机构所能达到的最大驱动力矩其波动范围更小,并且更接近设计值,从而提高带有该过载保护机构的产品的良品率。It can be understood that, since the pressing part 430 is pressed against the disc washer 300, and the disc washer 300 will be pressed against the transmission part 100, and the transmission part 100 will press the flat washer 200 on the expanded diameter. part 420, so with the help of the friction between the transmission part 100 and the flat washer 200 and the disc washer 300, when the load moment on the rotating shaft 400 is small, the transmission part 100 will be able to drive the rotating shaft 400 to rotate together, And when the load torque is greater than the maximum friction torque that can be generated between the transmission part 100 and the flat gasket 200 and the disc gasket 300, the transmission part 100 will rotate relative to the rotating shaft 400, thereby realizing overload protection; and Since the rotating shaft 400 is matched with the transmission part 100 through the transmission part 412 that matches the shape of the first through hole 130, there will be no cavity between the transmission part 100 and the rotation shaft 400, and there will be no gap due to the cavity. The contact force caused by the rotation of the rotating shaft 400 changes periodically, thereby improving the noise problem during the normal rotation of the rotating shaft 400; 310, the shape of the cylindrical surface is matched, the contact area between the transmission part 412 and the transmission part 100 is also larger, it is easier to ensure the coaxiality between the transmission part 100 and the rotating shaft 400, and the output torque will be more stable , and then the product with the overload protection mechanism also runs more smoothly, which can further reduce noise; at the same time, the pressing part 430 is annular around the transmission part 412, so the circumferential direction of the middle part of the disc gasket 300 can be consistent with the pressing part 430 abutment, thereby making the degree of deformation of the disc-shaped gasket 300 more uniform in the circumferential direction, thus making it easier to control the maximum driving torque that the transmission component 100 can transmit to the rotating shaft 400, and the manufactured overload protection mechanism can achieve The fluctuation range of the maximum driving torque is smaller and closer to the design value, thereby improving the yield rate of products with the overload protection mechanism.

参照图3,可以理解的是,在其中一些实施例中,第二通孔210设置成边缘由相对设置的两条圆弧和相对设置的两条线段连接构成的双D形孔,卡合部411的横截面形状与第二通孔210的形状相匹配,通过第二通孔210边缘的线段部分,使得卡合部411将能够与第二通孔210相互卡合,以限制平垫片200与旋转轴400之间的相对旋转。可以理解的是,在其他一些实施例中,第二通孔210还可选择设置成其他非圆形的形状,例如设置成方形、三角形、星形或者花键槽型等,卡合部411的截面形状对应设置。Referring to FIG. 3 , it can be understood that, in some embodiments, the second through hole 210 is configured as a double D-shaped hole whose edges are connected by two opposite circular arcs and two opposite line segments. The cross-sectional shape of 411 matches the shape of the second through hole 210, through the line segment part of the edge of the second through hole 210, so that the engaging part 411 will be able to engage with the second through hole 210 to limit the flat gasket 200 Relative rotation with the rotation axis 400. It can be understood that, in some other embodiments, the second through hole 210 can also be set in other non-circular shapes, such as a square, a triangle, a star or a spline groove, etc. The cross-section of the engaging part 411 The shape corresponds to the setting.

参照图2和图3,可以理解的是,传动部412露出于第三通孔310的部分向碟形垫片300一侧挤压,从而塑性变形形成压紧碟形垫片300拱起部分的压紧部430,压紧部430在塑性变形的过程中将有部分进入到第三通孔310内,从而使得传动部412与第三通孔310之间过盈配合,进而使得碟形垫片300300能够跟随旋转轴400一起进行旋转。可以理解的,除了可以通过挤压形成压紧部430之外,还可以通过在传动部412上增材的形式形成压紧部,例如压紧部430还可以通过焊接的方式形成,以对碟形垫片300进行压紧。Referring to FIG. 2 and FIG. 3 , it can be understood that the portion of the transmission part 412 exposed in the third through hole 310 is pressed toward the side of the disc gasket 300 , thereby plastically deforming to form a pressure of the arched part of the disc gasket 300 . The pressing part 430, part of the pressing part 430 will enter the third through hole 310 during the plastic deformation process, so that the interference fit between the transmission part 412 and the third through hole 310, and then make the disc gasket 300300 can rotate together with the rotating shaft 400 . It can be understood that, in addition to forming the pressing part 430 by extrusion, the pressing part can also be formed by adding material to the transmission part 412. For example, the pressing part 430 can also be formed by welding to ensure the disc Shaped gasket 300 is compressed.

参照图2和图3,可以理解的是,传动部件100朝向平垫片200的一侧设置有第一垫片安装槽110,平垫片200位于第一垫片安装槽110内;在传动部件100上开设第一垫片安装槽110并将平垫片200设置于第一垫片安装槽110内,可以减少整个过载保护机构在旋转轴400轴向的尺寸,使得结构更加紧凑;并且,可以理解的是,平垫片200与第一垫片安装槽110的槽底贴合,通过将平垫片200与槽底贴合,可以使得平垫片200与传动部件100之间的接触面为整个平面,因此平垫片200与传动部件100之间的接触面积更加稳定,进而平垫片200与传动部件100之间产生的摩擦力矩也更加稳定,以进一步减缓因不同产品制造过程的差异而导致的最大驱动力矩波动的问题,从而降低不良率。可以理解的是,由于平垫片200与传动部件100的接触面为平面且面积基本等于平垫片200的面积,因此通过改变平垫片200的外径大小还可以起到调整最大驱动力矩的作用。2 and 3, it can be understood that the transmission part 100 is provided with a first gasket installation groove 110 on the side facing the flat gasket 200, and the flat gasket 200 is located in the first gasket installation groove 110; The first gasket installation groove 110 is opened on the 100 and the flat gasket 200 is arranged in the first gasket installation groove 110, which can reduce the size of the entire overload protection mechanism in the axial direction of the rotating shaft 400, making the structure more compact; and, can It is understood that the flat washer 200 is attached to the bottom of the first washer installation groove 110, and by attaching the flat washer 200 to the bottom of the groove, the contact surface between the flat washer 200 and the transmission component 100 can be The entire plane, so the contact area between the flat gasket 200 and the transmission part 100 is more stable, and the friction torque generated between the flat gasket 200 and the transmission part 100 is also more stable, so as to further slow down the friction caused by the difference in the manufacturing process of different products. The problem of the fluctuation of the maximum driving torque caused by it, thereby reducing the defective rate. It can be understood that since the contact surface between the flat washer 200 and the transmission part 100 is a plane and the area is basically equal to the area of the flat washer 200, the maximum driving torque can also be adjusted by changing the outer diameter of the flat washer 200. effect.

参照图4至图7,可以理解的是,在其中一些实施例中,平垫片200靠近传动部件100的一侧设置有若干凸点220,第一垫片安装槽110的槽底设置有若干凹点111,凸点220与凹点111的尺寸相配合,传动部件100与旋转轴400共同转动时,凸点220嵌入凹点111中。例如,如图4至图7所示,平垫片200的底部设置有凸点220,第一垫片安装槽110的底部设置有尺寸与凸点220相配合的凹点111,当传动部件100带动旋转轴400共同转动时,凸点220嵌入到凹点111中;当负载过大时,传动部件100将相对旋转轴400转动,第一垫片安装槽110的槽底会不断地与凸点220发生摩擦发出异响,且在凹点111运动到凸点220位置上时发出“咔哒”的一声。通过如上设置,能够进一步增大旋转轴400和传动部件100的最大传动力矩,且用户还可以通过是否有异响判断负载是否过大。可以理解的是,凸点220设置成圆台形或者设置成半球形,凹点111设置成与凸点220匹配的形状,以便在负载过大时,凸点220能够从凹点111中顺畅脱出。Referring to Fig. 4 to Fig. 7, it can be understood that, in some embodiments, the side of the flat gasket 200 close to the transmission part 100 is provided with several convex points 220, and the groove bottom of the first gasket installation groove 110 is provided with several protrusions. The dimensions of the concave point 111 and the convex point 220 match the concave point 111 , and when the transmission component 100 and the rotating shaft 400 rotate together, the convex point 220 is embedded in the concave point 111 . For example, as shown in Figures 4 to 7, the bottom of the flat gasket 200 is provided with a raised point 220, and the bottom of the first gasket installation groove 110 is provided with a concave point 111 whose size matches the raised point 220, when the transmission part 100 When the rotating shaft 400 is driven to rotate together, the convex point 220 is embedded in the concave point 111; when the load is too large, the transmission part 100 will rotate relative to the rotating shaft 400, and the groove bottom of the first gasket installation groove 110 will continuously contact with the convex point. 220 produces an abnormal sound due to friction, and makes a "click" sound when the concave point 111 moves to the position of the convex point 220 . Through the above arrangement, the maximum transmission torque of the rotating shaft 400 and the transmission component 100 can be further increased, and the user can also judge whether the load is too large by whether there is an abnormal sound. It can be understood that the protruding point 220 is configured as a truncated cone or a hemispherical shape, and the concave point 111 is configured to match the shape of the convex point 220, so that the convex point 220 can escape from the concave point 111 smoothly when the load is too large.

可以理解的是,若干凸点220均匀地设置在平垫片200靠近传动部件100的一侧,若干凹点111均匀地设置在第一垫片安装槽110的槽底。例如,如图5至图7所示,平垫片200靠近第一垫片安装槽110的一侧沿周向均匀地设置有凸点220,第一垫片安装槽110的槽底上沿周向均匀地设置有凹点111,当传动部件100带动旋转轴400共同转动时,凸点220分别嵌入到与其位置对应的凹点111中。当负载过大时,传动部件100相对旋转轴400转动,第一垫片安装槽110的表面会不断地与凸点220发生摩擦发出异响,且在凹点111运动到凸点220位置上时发出“咔哒”的一声。由于凸点220是均匀地设置在平垫片200的底面,且凹点111是均匀地设置在第一垫片安装槽110上的,负载过大时能够更频繁地发出“咔哒”声,能够更直观地提醒用户此时的负载过大。It can be understood that the several convex points 220 are evenly arranged on the side of the flat gasket 200 close to the transmission part 100 , and the several concave points 111 are evenly arranged on the groove bottom of the first gasket installation groove 110 . For example, as shown in Figures 5 to 7, the side of the flat gasket 200 close to the first gasket installation groove 110 is evenly provided with bumps 220 along the circumference, and the groove bottom of the first gasket installation groove 110 is along the circumference. Concave points 111 are evenly arranged in the direction, and when the transmission component 100 drives the rotating shaft 400 to rotate together, the protruding points 220 are embedded into the corresponding concave points 111 respectively. When the load is too large, the transmission part 100 rotates relative to the rotating shaft 400, and the surface of the first gasket installation groove 110 will constantly rub against the convex point 220 to make abnormal noise, and when the concave point 111 moves to the position of the convex point 220 Make a "click". Since the convex points 220 are evenly arranged on the bottom surface of the flat gasket 200, and the concave points 111 are evenly arranged on the first gasket installation groove 110, the "click" sound can be made more frequently when the load is too large, which can More intuitively remind the user that the load at this time is too large.

可以理解的是,凹点111的数目多于凸点220的数目。例如,如图6和图7所示,平垫片200的底部沿周向均匀地设置有四个凸点220,每个凸点220间隔90°,第一垫片安装槽110上沿周向均匀地设置有八个凹点111,每个凹点111间隔45°,传动部件100带动旋转轴400共同转动时,凸点220嵌入到对应位置上的凹点111上。当负载过大时,旋转轴400与传动部件100相对转动,第一垫片安装槽110的表面会不断地与凸点220发生摩擦发出异响,且在凹点111运动到凸点220位置上时发出“咔哒”的一声。凸点220在与第一垫片安装槽110的表面摩擦发出异响时,会不断地被磨损,通过在第一垫片安装槽110槽底设置多于凸点220数目的凹点111,能够减小凸点220与第一垫片安装槽110槽底发生摩擦的行程,延长了平垫片200的使用寿命进而延长了齿轮过载保护整体的使用寿命。除此之外,凸点220还会更频繁地嵌入到凹点111中发出“咔哒”的声音,能够对用户起到更好的提醒效果。It can be understood that the number of concave points 111 is more than the number of bumps 220 . For example, as shown in Figures 6 and 7, the bottom of the flat gasket 200 is evenly provided with four bumps 220 along the circumferential direction, each bump 220 is spaced at 90°, and the first gasket installation groove 110 is circumferentially Eight concave points 111 are uniformly arranged, and each concave point 111 is spaced at 45°. When the transmission part 100 drives the rotating shaft 400 to rotate together, the convex point 220 is embedded in the concave point 111 at the corresponding position. When the load is too large, the rotating shaft 400 and the transmission part 100 rotate relatively, the surface of the first gasket installation groove 110 will constantly rub against the convex point 220 and make abnormal noise, and the concave point 111 will move to the position of the convex point 220 Make a "click" sound. When the bumps 220 rub against the surface of the first gasket installation groove 110 and make abnormal noises, they will be constantly worn. By setting more concave points 111 than the number of bumps 220 at the bottom of the first gasket installation groove 110, it is possible to The stroke of friction between the bump 220 and the bottom of the first washer installation groove 110 is reduced, which prolongs the service life of the flat washer 200 and thus prolongs the service life of the overall gear overload protection. In addition, the protruding point 220 will be more frequently embedded in the concave point 111 to make a "click" sound, which can provide a better reminder effect to the user.

参照图3和图4,可以理解的是,在本申请的一些实施例中,传动部件100朝向碟形垫片300的一侧设置有第二垫片安装槽120,碟形垫片300设置于第二垫片安装槽120内。在传动部件100上开设第二垫片安装槽120并将平垫片200设置于第二垫片安装槽120内,可以减少整个过载保护机构在旋转轴400轴向的尺寸,使得结构更加紧凑。3 and 4, it can be understood that, in some embodiments of the present application, the transmission part 100 is provided with a second gasket installation groove 120 on the side facing the disc-shaped gasket 300, and the disc-shaped gasket 300 is disposed on The second gasket is installed in the groove 120 . Opening the second gasket installation groove 120 on the transmission part 100 and disposing the flat gasket 200 in the second gasket installation groove 120 can reduce the size of the entire overload protection mechanism in the axial direction of the rotating shaft 400 and make the structure more compact.

参照图2,可以理解的是,在本申请进一步的一些实施例中,第二垫片安装槽120的槽底沿第一通孔130的外沿设置有一圈突起121。通过如上设置,能够增大旋转轴400与传动部件100的接触面积,进一步保证旋转轴400和传动部件100的同轴度,提高过载保护机构工作时的稳定性。Referring to FIG. 2 , it can be understood that, in some further embodiments of the present application, the bottom of the second gasket installation groove 120 is provided with a ring of protrusions 121 along the outer edge of the first through hole 130 . Through the above arrangement, the contact area between the rotating shaft 400 and the transmission part 100 can be increased, the coaxiality between the rotating shaft 400 and the transmission part 100 can be further ensured, and the stability of the overload protection mechanism can be improved.

参照图2和图3,可以理解的是,在本申请的一些实施例中,扩径部420远离平垫片200的一端形成输出部,输出部端部设置有一螺纹孔421。通过在输出部设置螺纹孔421,用户便可以通过螺纹孔421将输出部与外部负载连接在一起,提高过载保护机构使用时的便利性。Referring to FIG. 2 and FIG. 3 , it can be understood that, in some embodiments of the present application, the end of the enlarged diameter portion 420 away from the flat gasket 200 forms an output portion, and a threaded hole 421 is provided at the end of the output portion. By providing the threaded hole 421 on the output part, the user can connect the output part with an external load through the threaded hole 421, which improves the convenience of the overload protection mechanism in use.

可以理解的是,在本申请的一些实施例中,输出部的两侧设置有缺口422。通过在输出部的两侧设置缺口422,用户可以在外部负载部件对应的位置上设置突块,让突块与缺口422配合将输出部和外部负载部件连接在一起,提高过载保护机构使用时的便利性。It can be understood that, in some embodiments of the present application, notches 422 are provided on both sides of the output part. By setting the notch 422 on both sides of the output part, the user can set a protrusion on the corresponding position of the external load part, and let the protrusion cooperate with the notch 422 to connect the output part and the external load part together, improving the safety of the overload protection mechanism when in use. convenience.

参照图2和图3,可以理解的是,在本申请的一些实施例中,传动部件100为齿轮,第一通孔130设置于齿轮的中心,第一垫片安装槽110和第二垫片安装槽120设置于齿轮的轴向两侧。可以理解的是,在本申请的其他一些实施例中,传动部件100除了可以是齿轮之外,还可以是带轮、链轮等其他传动部件100。2 and 3, it can be understood that, in some embodiments of the present application, the transmission component 100 is a gear, the first through hole 130 is arranged in the center of the gear, the first gasket installation groove 110 and the second gasket The installation slots 120 are disposed on both axial sides of the gear. It can be understood that, in some other embodiments of the present application, the transmission component 100 may be other transmission components 100 such as a pulley, a sprocket, etc. in addition to a gear.

以下描述本申请第二方面实施例的减速电机,其包括有上述第一方面实施例的过载保护机构。The geared motor of the embodiment of the second aspect of the present application is described below, which includes the overload protection mechanism of the embodiment of the first aspect above.

其中减速电机还包括有定子和转子,其中转子连接有用于与传动部件100传动连接的另一传动部件100,例如当传动部件100为从动齿轮时,转子上设置主动齿轮,主动齿轮可以与从动齿轮直接啮合设置,或者通过中间齿轮组件与从动齿轮传动连接。Wherein the reduction motor also includes a stator and a rotor, wherein the rotor is connected with another transmission component 100 for transmission connection with the transmission component 100, for example, when the transmission component 100 is a driven gear, a driving gear is arranged on the rotor, and the driving gear can be connected with the driven gear. The driving gear is directly meshed, or is connected with the driven gear through an intermediate gear assembly.

由于本实施例的减速电机采用上述第一方面实施例的过载保护结构,其运行时的噪音更低,并且生产制造出的减速电机其过载力矩的一致性更好,从而良品率更好。Since the geared motor of this embodiment adopts the overload protection structure of the above-mentioned embodiment of the first aspect, the noise during operation is lower, and the manufactured geared motor has better consistency of overload torque, so the yield rate is better.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the application is defined by the claims and their equivalents.

Claims (10)

1. An overload protection mechanism, comprising:
the transmission component is provided with a first through hole in the middle, and the first through hole is a circular through hole;
the middle part of the flat gasket is provided with a second through hole which is a non-circular rotation stopping hole;
the middle part of the disc-shaped gasket is provided with a third through hole which is a circular through hole;
the rotating shaft comprises an expanding part, a clamping part and a transmission part which are connected with each other, and an annular pressing part is arranged on the transmission part; wherein,
the flat gasket is sleeved on the clamping part through the second through hole, the clamping part is matched with the second through hole in shape, the transmission part is sleeved on the transmission part through the first through hole and the disc-shaped gasket through the third through hole respectively, the transmission part is matched with the first through hole and the third through hole in shape, the flat gasket is extruded and installed between the diameter expanding part and the transmission part, the peripheral part of the disc-shaped gasket is abutted against one side, far away from the flat gasket, of the transmission part, and the middle part of the disc-shaped gasket is abutted against and pressed on the pressing part.
2. The overload protection mechanism according to claim 1, wherein a first gasket mounting groove is formed in a side of the transmission member facing the flat gasket, and the flat gasket is positioned in the first gasket mounting groove and attached to a groove bottom of the first gasket mounting groove.
3. The overload protection mechanism according to claim 2, wherein the flat gasket has a plurality of protruding points on a side thereof adjacent to the transmission member, the first gasket mounting groove has a plurality of concave points on a bottom thereof, the protruding points are matched with the concave points in size, and the protruding points are embedded in the concave points when the transmission member rotates together with the rotation shaft.
4. The overload protection mechanism according to claim 3, wherein the plurality of raised points are uniformly disposed on a side of the flat gasket adjacent to the transmission member, and the plurality of recessed points are uniformly disposed on a bottom of the first gasket mounting groove.
5. The overload protection mechanism of claim 4, wherein the number of notches is greater than the number of lobes.
6. The overload protection mechanism of claim 1, wherein a second gasket mounting slot is provided in a side of the transmission member facing the disc-shaped gasket, the disc-shaped gasket being disposed in the second gasket mounting slot.
7. The overload protection mechanism of claim 6, wherein the groove bottom of the second gasket mounting groove is provided with a ring of protrusions along the outer edge of the first through hole.
8. The overload protection mechanism according to any one of claims 1 to 7, wherein an end of the enlarged diameter portion remote from the flat gasket forms an output portion, and the end of the output portion is provided with a threaded hole.
9. The overload protection mechanism of claim 8, wherein notches are provided on both sides of the output portion.
10. A geared motor comprising an overload protection mechanism according to any one of claims 1 to 9.
CN202121774952.0U 2021-07-30 2021-07-30 Overload protection mechanism and speed reducing motor with same Withdrawn - After Issue CN217814646U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113531004A (en) * 2021-07-30 2021-10-22 脉冲电子(东莞)有限公司 Overload protection mechanism and geared motor having the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113531004A (en) * 2021-07-30 2021-10-22 脉冲电子(东莞)有限公司 Overload protection mechanism and geared motor having the same
CN113531004B (en) * 2021-07-30 2025-08-19 脉冲电子(东莞)有限公司 Overload protection mechanism and gear motor with same

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