CN217009046U - Multisection porcelain shell type vacuum arc-extinguishing chamber with external shielding structure - Google Patents
Multisection porcelain shell type vacuum arc-extinguishing chamber with external shielding structure Download PDFInfo
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Description
技术领域technical field
本实用新型属于中高压真空开关领域,具体涉及一种具有外屏蔽结构的多节瓷壳型真空灭弧室。The utility model belongs to the field of medium and high voltage vacuum switches, in particular to a multi-section ceramic shell type vacuum interrupter with an outer shielding structure.
背景技术Background technique
SF6气体由于其优异的绝缘和灭弧性能,在电力系统中得到广泛的应用,但同时其作为高度稳定的强温室效应气体(其GWP值为23500、大气寿命3200年),给人类的长期生存环境带来严重影响。限制或减少电力系统设备中SF6气体的使用及排放势在必行。而真空灭弧室具有高绝缘性能和环境友好等特点,在中压领域(12~40.5kV)得到了广泛应用,被视为替代SF6气体开关在高压输电领域应用的重要选择之一。SF 6 gas is widely used in power systems due to its excellent insulation and arc extinguishing properties, but at the same time, as a highly stable and strong greenhouse effect gas (its GWP value is 23,500, and its atmospheric life is 3,200 years), it provides long-term benefits to human beings. serious impact on the living environment. It is imperative to limit or reduce the use and emission of SF 6 gas in power system equipment. The vacuum interrupter has the characteristics of high insulation performance and environmental friendliness, and has been widely used in the medium voltage field (12 ~ 40.5kV), and is regarded as one of the important choices to replace the SF6 gas switch in the field of high voltage power transmission.
一般情况下,真空灭弧室在使用时需置于充有一定气压气体的密闭气室内。当前真空灭弧室的应用范围正在不断地向高电压等级和小型化方向发展,这要求真空灭弧室具备更高的绝缘参数和更优的绝缘性能。高电压和小型化(如果没有高电压的要求,则真空灭弧室通常是一节瓷壳或玻璃壳体,便不存在多级内屏蔽的这种结构状态;如果没有小型化的要求,则多级内屏蔽可放置在瓷壳内部,不存在内屏蔽根部将瓷壳分节的情况,所以此处提出高电压和小型化的要求。)的真空灭弧室通常设置有多节瓷壳,并在瓷壳之间焊接有内屏蔽罩,以均衡真空灭弧室内部电场。试验研究表明,同一多节瓷壳真空灭弧室放置在内充绝缘气体的金属外壳中,相比放置在大气中或者内充绝缘气体的瓷质等绝缘材料外壳中,在灭弧室电极间施加相同的工频或雷电冲击电压,更容易发生瓷壳外和瓷壳内击穿。通过仿真计算分析了电场劣化原因并提出优化方法。金属外壳中真空灭弧室外部通常为气体绝缘介质,在气体、金属和陶瓷三相交界处的电场没有很好的分布,再者由于内屏蔽罩根部与两节瓷壳之间焊接后形成的凹槽结构导致楔形气隙的存在,会加剧凹槽部分的电场聚集,严重时会导致真空灭弧室绝缘被破坏,开关失效。随着真空灭弧室向高电压等级应用和小型化方向发展,要求真空灭弧室不仅具备良好的内部绝缘性能,也要求真空灭弧室具备更优的外部绝缘性能。Under normal circumstances, the vacuum interrupter needs to be placed in a closed gas chamber filled with a certain pressure gas when it is used. At present, the application range of vacuum interrupter is constantly developing towards high voltage level and miniaturization, which requires the vacuum interrupter to have higher insulation parameters and better insulation performance. High voltage and miniaturization (if there is no requirement for high voltage, the vacuum interrupter is usually a ceramic shell or glass shell, and there is no such structural state of multi-stage inner shielding; if there is no requirement for miniaturization, then The multi-stage inner shield can be placed inside the porcelain shell, and there is no situation that the inner shield root will divide the porcelain shell, so the requirements for high voltage and miniaturization are proposed here.) The vacuum interrupter is usually equipped with a multi-section porcelain shell. An inner shield is welded between the porcelain shells to equalize the electric field inside the vacuum interrupter. Experimental studies have shown that the same multi-section porcelain shell vacuum interrupter is placed in a metal shell filled with insulating gas, compared with placing it in the atmosphere or in an insulating material shell such as a porcelain filled with insulating gas, the arc extinguishing chamber electrode If the same power frequency or lightning impulse voltage is applied between, the breakdown outside the porcelain shell and inside the porcelain shell is more likely to occur. The reason of electric field deterioration is analyzed by simulation calculation and optimization method is proposed. The outside of the vacuum interrupter in the metal shell is usually a gas insulating medium, and the electric field at the three-phase junction of gas, metal and ceramics is not well distributed. The groove structure leads to the existence of the wedge-shaped air gap, which will aggravate the electric field accumulation in the groove part, and in severe cases, the insulation of the vacuum interrupter will be damaged and the switch will fail. With the development of the vacuum interrupter to high-voltage applications and miniaturization, the vacuum interrupter is required not only to have good internal insulation performance, but also to have better external insulation performance.
在多重内屏蔽罩及多节瓷结构的真空灭弧室多节瓷壳之间加增向外部突出的屏蔽结构,以均衡金属、陶瓷和气体三相界面处的电场分布,提高真空灭弧室整体绝缘性能。A shielding structure protruding to the outside is added between the multiple inner shields and the multi-section ceramic shells of the vacuum interrupter with a multi-section ceramic structure to balance the electric field distribution at the three-phase interface of metal, ceramic and gas, and improve the vacuum interrupter. Overall insulating properties.
当前,真空灭弧室的应用范围正在不断地向高电压等级和小型化方向发展,这要求真空灭弧室具备更高的绝缘参数和更优的绝缘性能。高电压等级的真空灭弧室通常设置有多节瓷壳,并在瓷壳之间焊接有内屏蔽罩,以均衡真空灭弧室内部电场,真空灭弧室内绝缘性能通常很好。但是真空灭弧室外部通常为空气或其他绝缘介质,在空气(或其他绝缘介质)、金属和陶瓷三相交界处的电场没有很好的分布,再者由于内屏蔽罩根部与两节瓷壳之间焊接后形成的凹槽结构导致楔形气隙的存在,会加剧凹槽部分的电场聚集,严重时会导致真空灭弧室外绝缘被破坏,开关失效。随着真空灭弧室向高电压等级应用和小型化方向发展,要求真空灭弧室不仅具备良好的内部绝缘性能,也要求真空灭弧室具备更优的外部绝缘性能。At present, the application range of vacuum interrupters is constantly developing towards high voltage level and miniaturization, which requires vacuum interrupters to have higher insulation parameters and better insulation performance. The high-voltage vacuum interrupter is usually equipped with multi-section ceramic shells, and an inner shield is welded between the ceramic shells to balance the electric field inside the vacuum interrupter. The insulation performance of the vacuum interrupter is usually good. However, the outside of the vacuum interrupter is usually air or other insulating medium, and the electric field at the three-phase junction of air (or other insulating medium), metal and ceramics is not well distributed. The groove structure formed after welding between them leads to the existence of a wedge-shaped air gap, which will aggravate the electric field accumulation in the groove part, and in severe cases, will lead to the destruction of the insulation outside the vacuum interrupter and the failure of the switch. With the development of the vacuum interrupter to high-voltage applications and miniaturization, the vacuum interrupter is required not only to have good internal insulation performance, but also to have better external insulation performance.
实用新型内容Utility model content
本实用新型的目的在于针对现有真空灭弧室绝缘性能不足的问题,提供了一种具有外屏蔽结构的多节瓷壳型真空灭弧室。The purpose of the utility model is to provide a multi-section porcelain shell type vacuum interrupter with an outer shielding structure in view of the problem of insufficient insulation performance of the existing vacuum interrupter.
本实用新型采用如下技术方案来实现的:The utility model adopts the following technical solutions to realize:
一种具有外屏蔽结构的多节瓷壳型真空灭弧室,包括真空灭弧室本体和外屏蔽结构;A multi-section porcelain shell type vacuum interrupter with an outer shielding structure, comprising a vacuum interrupter body and an outer shielding structure;
真空灭弧室本体内部设置有旋转轴对称结构的内屏蔽罩,内屏蔽罩的根部将旋转轴对称结构的瓷壳分割成三节及以上互不接触的部分,沿内屏蔽罩的根部向远离中心轴线O,并向周向突出的外屏蔽结构,该外屏蔽结构的根部与内屏蔽罩的根部固定连接。Inside the vacuum interrupter body is an inner shield with a rotational axis symmetrical structure. The root of the inner shield divides the rotational axis symmetrical structure of the porcelain shell into three or more parts that are not in contact with each other, and along the root of the inner shield is away from the center. The axis O, and the outer shielding structure protruding in the circumferential direction, the root of the outer shielding structure is fixedly connected with the root of the inner shield.
本实用新型进一步的改进在于,外屏蔽结构为金属材质或者绝缘材质。A further improvement of the present invention is that the outer shielding structure is made of metal material or insulating material.
本实用新型进一步的改进在于,当外屏蔽结构为金属材质时,该外屏蔽结构与内屏蔽结构在与瓷壳焊接前为整体结构。A further improvement of the present invention is that when the outer shielding structure is made of metal material, the outer shielding structure and the inner shielding structure are integral structures before being welded with the porcelain shell.
本实用新型进一步的改进在于,外屏蔽结构的根部能够完全填充相邻多节瓷壳与内屏蔽罩形成的间隙,且外屏蔽结构的端部高于瓷壳外表面。A further improvement of the present invention is that the root of the outer shielding structure can completely fill the gap formed by the adjacent multi-section ceramic shells and the inner shielding case, and the end of the outer shielding structure is higher than the outer surface of the ceramic shell.
本实用新型进一步的改进在于,外屏蔽结构高于瓷壳表面的端部沿中心轴线O方向延伸,覆盖于瓷壳表面,且外屏蔽结构在瓷壳外表面之间不连续。A further improvement of the utility model is that the end of the outer shielding structure higher than the surface of the porcelain shell extends along the direction of the central axis O and covers the surface of the porcelain shell, and the outer shielding structure is discontinuous between the outer surfaces of the porcelain shell.
本实用新型进一步的改进在于,外屏蔽结构高于瓷壳表面的端部沿中心轴线O方向延伸,不覆盖于瓷壳表面。A further improvement of the present invention lies in that the end of the outer shielding structure which is higher than the surface of the porcelain shell extends along the direction of the central axis O and does not cover the surface of the porcelain shell.
本实用新型进一步的改进在于,外屏蔽结构的端部沿中心轴线O方向延伸的部分与瓷壳外表面之间的距离≥1mm。A further improvement of the present invention is that the distance between the part of the end of the outer shielding structure extending along the direction of the central axis O and the outer surface of the porcelain shell is ≥1 mm.
本实用新型进一步的改进在于,外屏蔽结构的表面光滑且至少一处边角处倒圆。A further improvement of the present invention is that the surface of the outer shielding structure is smooth and at least one corner is rounded.
本实用新型至少具有如下有益的技术效果:The utility model at least has the following beneficial technical effects:
本实用新型提供的一种具有外屏蔽结构的多节瓷壳型真空灭弧室,在没有显著增加真空灭弧室直径的情况下,通过在瓷壳与瓷壳间焊接内屏蔽罩的位置加装屏蔽结构,来达到均衡多重内屏蔽罩多节瓷壳结构的真空灭弧室外部电场的作用,从而减小三相交界点上的电场集中问题,进而优化多重内屏蔽罩多节瓷壳结构的真空灭弧室外部绝缘性能,延长真空灭弧室使用寿命。The utility model provides a multi-section ceramic shell type vacuum interrupter with an outer shielding structure. Under the circumstance that the diameter of the vacuum interrupter is not significantly increased, the inner shield is welded between the ceramic shell and the ceramic shell. The shielding structure is installed to balance the external electric field of the vacuum interrupter with multiple inner shields and multi-section ceramic shell structures, so as to reduce the electric field concentration problem at the three-phase junction point, and then optimize the multiple inner shields and multi-section ceramic shell structure. Excellent external insulation performance of the vacuum interrupter, prolonging the service life of the vacuum interrupter.
因此,本实用新型结构简单,并且能够达到预期的技术效果。Therefore, the utility model has a simple structure and can achieve the expected technical effect.
附图说明Description of drawings
图1为本实用新型一种具有外屏蔽结构的多节瓷壳型真空灭弧室的结构示意图。FIG. 1 is a schematic structural diagram of a multi-section porcelain shell type vacuum interrupter with an outer shielding structure according to the present invention.
图2为本实用新型第一种屏蔽结构的结构示意图。FIG. 2 is a schematic structural diagram of the first shielding structure of the present invention.
图3为本实用新型第二种屏蔽结构的结构示意图。FIG. 3 is a schematic structural diagram of a second shielding structure of the present invention.
图4为本实用新型第三种屏蔽结构的结构示意图。FIG. 4 is a schematic structural diagram of a third shielding structure of the present invention.
图5为现有外屏蔽结构真空灭弧室具有的楔形气隙示意图。FIG. 5 is a schematic diagram of a wedge-shaped air gap in a vacuum interrupter with a conventional outer shield structure.
附图标记说明:Description of reference numbers:
1、真空灭弧室本体,1.1、静端盖板,1.2、瓷壳,1.2.1~1.2.4、第一节瓷壳至第四节瓷壳,1.10、沿内屏蔽罩的根部,1.3.1~1.3.3、第一内屏蔽罩根部至第三内屏蔽罩根部,1.4、动端盖板,1.5、动导电杆;1. Vacuum interrupter body, 1.1, Static end cover, 1.2, Porcelain shell, 1.2.1~1.2.4,
2、外屏蔽结构,2.10、外屏蔽结构的根部。2. External shielding structure, 2.10. The root of the external shielding structure.
具体实施方式Detailed ways
以下结合附图对本实用新型做出进一步的说明。The present utility model will be further described below in conjunction with the accompanying drawings.
本实用新型在对布置在金属外壳中真空灭弧室所形成的断路器进行了绝缘试验,试验后发现,真空灭弧室瓷壳表面有沿面放电的情况,后对该断路器进行了较为细致的仿真,仿真发现瓷壳之间、内屏蔽根部外露处存在较大的电场集中,于是由于项目需要,对真空灭弧室行进了增加外部屏蔽的设计。而后,对该设计效果进行了仿真,发现电场最大值由25kV/mm下降至9kV/mm左右的情况,说明该优化设计具有明显的均匀电场强度的效果。The utility model conducts an insulation test on the circuit breaker formed by the vacuum interrupter arranged in the metal shell. After the test, it is found that there is surface discharge on the surface of the ceramic shell of the vacuum interrupter. The simulation found that there is a large electric field concentration between the porcelain shells and the exposed root of the inner shield. Therefore, due to the needs of the project, the design of adding external shielding was carried out for the vacuum interrupter. Then, the design effect was simulated, and it was found that the maximum value of the electric field decreased from 25kV/mm to about 9kV/mm, indicating that the optimized design had an obvious effect of uniform electric field strength.
如图1所示,本实用新型提供的一种具有外屏蔽结构的多节瓷壳型真空灭弧室,包括真空灭弧室本体1和屏蔽结构2;真空灭弧室本体1具有多节瓷壳,相邻两节瓷壳之间设置有内屏蔽罩,每个内屏蔽罩根部的周向上均设置有向瓷壳外部突出的屏蔽结构2。真空灭弧室本体1内部设置有旋转轴对称结构的内屏蔽罩1.3,内屏蔽罩的根部1.10将旋转轴对称结构的瓷壳1.2分割成三节及以上互不接触的部分,沿内屏蔽罩的根部1.10向远离中心轴线O,并向周向突出的外屏蔽结构2,该外屏蔽结构的根部2.10与内屏蔽罩的根部1.10固定连接。As shown in Figure 1, the utility model provides a multi-section ceramic shell type vacuum interrupter with an external shielding structure, including a
其中,真空灭弧室本体1的多节瓷壳的一端设置有静端盖板1.1,另一端设置有动端盖板1.4,动端盖板1.4的中心处连接有动导电杆1.5。本实用新型中多节瓷壳包括第一节瓷壳1.2.1至第四节瓷壳1.2.4,对应的具有第一内屏蔽罩根部1.3.1至第三内屏蔽罩根部1.3.3。One end of the multi-section porcelain shell of the
在真空灭弧室进入真空炉中进行焊接之前,可将在瓷壳之间加装的外屏蔽与内屏蔽先进行一体焊接,之后再在真空炉中进行整体焊接,外屏蔽可为金属材质,其结构形式可如但不限于图2中所示Before the vacuum interrupter enters the vacuum furnace for welding, the outer shield and the inner shield installed between the porcelain shells can be welded together first, and then welded in the vacuum furnace as a whole. The outer shield can be made of metal. Its structural form can be as shown in but not limited to Figure 2
本实用新型称外屏蔽与内屏蔽衔接处为外屏蔽根部。外屏蔽外轮廓有一部分呈弧形,包含一段或多段半径不等的圆弧和直线段,距离瓷壳或玻璃壳体较远的圆弧半径最大,外屏蔽头部不低于瓷壳外表面。若为金属外屏蔽,则外屏蔽头部与瓷壳表面之间的距离≥1mm,否则会形成新的小气隙,再次造成电场集中。The utility model refers to the joint between the outer shield and the inner shield as the root of the outer shield. A part of the outer contour of the outer shield is arc-shaped, including one or more arcs and straight segments with different radii. The arc farther away from the porcelain shell or glass shell has the largest radius, and the outer shield head is not lower than the outer surface of the porcelain shell. . If it is a metal outer shield, the distance between the outer shield head and the surface of the ceramic shell should be ≥ 1mm, otherwise a new small air gap will be formed, causing the electric field to concentrate again.
如图3所示,可在真空灭弧室焊接完成形成成品之后,在瓷壳与瓷壳之间的焊接处填充绝缘材料,将所存在的尖角与楔形气隙包覆住,从而起到均衡电场的作用,绝缘材料可为但不限于绝缘胶体。As shown in Figure 3, after the vacuum interrupter is welded to form a finished product, insulating material can be filled at the welding place between the porcelain shell and the porcelain shell to cover the existing sharp corners and the wedge-shaped air gap, so as to play the role of To balance the effect of the electric field, the insulating material may be, but not limited to, insulating colloid.
外屏蔽根部需将瓷壳之间形成的间隙完全填充,外屏蔽头部截面有一部分呈弧形,外屏蔽头部不低于瓷壳外表面。若为绝缘屏蔽结构,则该屏蔽头部需将瓷壳外面与底面所形成的棱边包覆起来。The root of the outer shield needs to completely fill the gap formed between the porcelain shells, the section of the outer shield head is partially arc-shaped, and the outer shield head is not lower than the outer surface of the porcelain shell. If it is an insulating shielding structure, the shielding head needs to cover the edge formed by the outer surface and the bottom surface of the porcelain shell.
如图4所示,可在真空灭弧室焊接完成形成成品之后,在瓷壳与瓷壳之间的焊接处选用合适的弹簧部分嵌入焊接处形成的凹槽中,并在凹槽中填入导电胶体,将所选弹簧与真空灭弧室粘接在一起,并且弹簧的外露部分需不低于瓷壳表面,从而起到均衡电场的作用。As shown in Figure 4, after the vacuum interrupter welding is completed to form a finished product, a suitable spring can be selected at the welding place between the porcelain shell and the porcelain shell to be embedded in the groove formed at the welding place, and the groove is filled with The conductive colloid is used to bond the selected spring and the vacuum interrupter together, and the exposed part of the spring must not be lower than the surface of the porcelain shell, so as to balance the electric field.
不同形式的外屏蔽可单独应用,也可以联合应用,视加工成本和效果要求而定。Different forms of outer shielding can be applied individually or in combination, depending on the processing cost and effect requirements.
此外,再说明一下楔形气隙。微观上看瓷壳-内屏蔽罩-瓷壳焊接在一起所形成的凹槽,如图5所示,其中A处所示的则为楔形气隙,本实用新型中所列方案可将存在的小楔形气隙填平消除,有益于均衡电场,从而达到想要的实施效果。In addition, the wedge-shaped air gap will be explained again. Microscopically, the groove formed by the welding of the porcelain shell-inner shielding cover-porcelain shell is shown in Figure 5, and the one shown at A is a wedge-shaped air gap. The small wedge-shaped air gap is filled and eliminated, which is beneficial to equalize the electric field, so as to achieve the desired implementation effect.
综上,本实用新型构思的关键创新点在于:本实用新型在没有显著增加真空灭弧室直径的情况下,通过在瓷壳与瓷壳间焊接内屏蔽罩的位置加装绝缘或金属材质的屏蔽结构,来达到均衡多重内屏蔽罩多节瓷壳结构的真空灭弧室外部电场的作用,从而减小三相交界点上的电场集中问题,进而优化多重内屏蔽罩多节瓷壳结构的真空灭弧室外部绝缘性能,延长真空灭弧室使用寿命。To sum up, the key innovation of the concept of the present utility model is: the utility model does not significantly increase the diameter of the vacuum interrupter, by adding insulation or metal material at the position of the inner shielding cover welded between the porcelain shells. The shielding structure is used to balance the external electric field of the vacuum interrupter with multiple inner shields and multi-section ceramic shell structures, thereby reducing the electric field concentration problem at the three-phase junction point, and then optimizing the multiple inner shields and multi-section ceramic shell structures. The external insulation performance of the vacuum interrupter extends the service life of the vacuum interrupter.
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| CN114551147A (en) * | 2022-04-02 | 2022-05-27 | 西安西电开关电气有限公司 | A multi-section porcelain shell type vacuum interrupter with external shielding structure |
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